A manual and automatic driven material collecting device
Through the manual-automatic aggregate device, the spindle and driving gear are driven by hand-wheels, the automatic lifting and rectifying sealing of the valve stem and sealing pallet is achieved, which solves the problem that the existing aggregate device cannot operate when the motor is damaged and dust accumulates and needs to be purged, achieving efficient and reliable aggregate effect.
Patent Information
- Application Number
- CN201911412738.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-12-31
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2039-12-31
AI Technical Summary
The existing aggregate device cannot operate when the motor is damaged. After the sealing plate drops, dust needs to be purged and dust is caused. The aggregate effect is poor and the work is unreliable.
A manual-automatic aggregate device is designed, using a hand-wheel drive spindle, which drives the drive gear, and the drive gear drives the valve stem to lift and lower. The sealing pallet is automatically corrected and sealed through the global head. When the valve stem drops, the sealing pallet is inclined to prevent powder accumulation.
The sealing pallet is automatically rectified and sealed, with good aggregate effect and reliable work, avoiding powder accumulation and dust problems.
Smart Images

Figure CN110975762B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of powder aggregation, and in particular relates to a manual-automatic driven aggregation device. Background Art
[0002] In manufacturing and other enterprises, a large amount of powder will be generated during the processing process. The powder will continue to diffuse into the space. When it reaches a certain concentration, it is easy to cause a safety accident, and the powder needs to be collected. In the prior art, a discharge valve is used to collect the powder. The discharge valve includes a valve body, an opening is opened on the valve body, a rotating shaft is connected to the valve body, and a valve stem for lifting is connected to the valve body. The rotating shaft serves as the power to drive the valve stem to lift. In the prior art, the rotating shaft is driven by a motor to rotate, and a sealing plate is fixedly connected to the upper side of the valve stem. When no discharge is required, the valve stem drives the sealing plate to rise, and the sealing plate seals the opening. When the material is discharged, the valve stem descends and the sealing plate descends; in this design, the rotation of the rotating shaft can only be driven by the motor. When the motor is damaged, the rotating shaft cannot move, and the work is unreliable. After the sealing plate descends, when the material is discharged, dust and the like will accumulate on the sealing plate, and it needs to be purged. Dust will be generated during the purging process, and the collection effect is not good. Summary of the invention
[0003] In view of the defects in the prior art, the purpose of the present invention is to overcome the shortcomings of the above-mentioned prior art and provide a manual-automatic driven material collection device. The present invention can automatically align, no material will accumulate on the sealing support plate, the material collection effect is good, and the operation is more reliable.
[0004] The objective of the present invention is achieved in this way: a manual-automatic integrated material collecting device comprises a sealing support plate and a valve body, the valve body is provided with an opening on one side facing upward, the valve body is connected with a liftable sealing support plate, the sealing support plate can seal the opening, the valve body is fixedly connected with a lower shell on the lower side, the outer side of the lower shell is fixedly connected with a shell, the shell is rotatably connected with a main shaft, the main shaft extending out of the shell is rotatably connected to the lower shell, one end of the main shaft is connected with a hand wheel arranged on the outer side of the shell, the other end of the main shaft extends into the lower shell, the main shaft in the lower shell is connected with a driving gear, the lower shell is connected with a liftable valve stem, the lower part of the valve stem is meshed with the driving gear, the valve stem extending upward into the valve body is connected with a connecting shaft, a global head is provided on the upper side of the connecting shaft, the global head is connected to the sealing support plate, and the global head can rotate freely in the sealing support plate.
[0005] When the cam is in contact with the valve body at the opening, the sealing support plate is automatically aligned under the action of the ball head, and the opening is sealed with good sealing performance, and the hand wheel is stopped; when material is needed to be discharged, the hand wheel is rotated in the opposite direction, the valve stem descends, and the valve stem is blocked and stirred when it descends to a certain position, and the valve stem continues to descend, and the sealing support plate rotates around the ball head and tilts, so that when the material is discharged from the upper end, the powder falls on the inclined sealing support plate and automatically slides down, and a large amount of powder will not accumulate; the structure of the present invention is simple, the valve stem descends, the sealing support plate tilts, and the material will not accumulate on the sealing support plate. When the sealing support plate rises to contact with the opening, the sealing support plate is automatically aligned, and the sealing support plate seals the opening with good sealing performance and more reliable operation; it can be applied to the work of collecting materials.
[0006] In order to further improve the sealing performance, a motor is fixedly connected to the outside of the shell, a worm is transmission-connected to the motor, a transmission block is connected to the main shaft in the shell, a worm wheel is connected to the main shaft, the worm and the worm wheel cooperate, the worm wheel is transmission-connected to the transmission block, the transmission block can move forward and backward along the main shaft, and the transmission block drives the main shaft to rotate, a transmission support rod is fixedly connected to the inner wall of the shell, a transmission support ring is sleeved on the transmission block, the transmission support ring is between the transmission block and the worm wheel, the transmission support ring is sleeved on the transmission support rod, a claw is provided on the outside of the transmission block, and the worm wheel A plurality of transmission pins are arranged on the upper portion, and the transmission pins extend out of the worm gear and can contact with the claws. A card is connected to the main shaft in front of the transmission block, and a spring is mounted on the main shaft. One end of the spring is in contact with the side of the card opposite to the transmission block, and the other end of the spring is in contact with the transmission block. An adjusting handle is rotatably connected to the side of the shell, and one end of the adjusting handle is outside the shell, and the other end of the adjusting handle is connected to a lifting block extending toward the transmission support ring. A lifting plate is connected to the lower portion of the lifting block, and the lifting plate can be in contact with the upper side of the worm gear. A torsion spring is connected to the adjusting handle extending into the shell.
[0007] In order to further detect the number of rotations of the main shaft, a control shell with a control cavity is fixedly connected to the outside of the shell, an encoder is installed in the control shell, the encoder is fixed on the outside of the shell, the sensor shaft of the encoder extends into the shell, the sensor shaft is connected to a test bevel gear, the lower part of the main shaft is connected to an active bevel gear, and the active bevel gear is meshed with the test bevel gear.
[0008] In order to further improve the sealing performance, a sealing gasket is provided on the outer periphery of the sealing support plate. A connecting groove is opened on the upward side of the sealing gasket. A pressure plate is provided at the connecting groove. The sealing support plate is pressed against the downward side of the sealing gasket. The pressure plate is fixedly connected to the sealing support plate, and the sealing gasket can seal the opening.
[0009] In order to prevent the spherical ball from falling off the sealing support plate, a spherical ball pressing block is fixedly connected to the lower side of the sealing support plate to prevent the spherical ball from falling off upwards.
[0010] In order to further realize the resetting of the sealing support plate, a limit step is provided in the valve body directly above the opening, and a spring 2 is mounted on the connecting shaft, and the spring 2 is in contact with the upper side of the ball head pressure block; in this design, when the valve stem rises from the lowest position, the sealing support plate will automatically and gradually turn flat under the action of the spring 2 at the lower end, so that when it reaches the uppermost end, the automatic alignment seal will not be affected by the excessive inclination angle.
[0011] In order to improve the straightness of the valve stem lifting and lowering, a roller is rotatably connected to the housing, the valve stem abuts against the outer periphery of the roller, and the valve stem is between the roller and the driving gear.
[0012] In order to further improve the stability of the valve stem lifting and lowering, the upper part of the valve stem is connected to the valve body via a linear bearing.
[0013] In order to prevent the transmission support ring from falling off, a limit hole is formed at one end of the transmission support rod extending upward, and a limit step is arranged on the transmission support rod, and the transmission support ring is between the limit step and the limit hole.
[0014] In order to further realize the rotation of the main shaft and the lifting and lowering of the transmission block, the transmission block is connected to the main shaft via a key. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is the front view of the present invention.
[0016] Figure 2 It is a top view of the present invention.
[0017] Figure 3 This is the AA view in the present invention.
[0018] Figure 4 for Figure 3 A partial enlarged view of point B in the middle.
[0019] Figure 5 It is a three-dimensional structural diagram of the present invention.
[0020] Figure 6 It is a side view of the present invention.
[0021] Figure 7 This is the CC view in the present invention.
[0022] Figure 8 It is a partial stereoscopic view of the main shaft and the transmission block connected together in the present invention.
[0023] Fig. 9 It is the DD view in the present invention.
[0024] Fig.10 for Figure 7 A partial enlarged view of point E in the middle.
[0025] Fig.11 It is a structural diagram of the transmission block and key connection in the present invention.
[0026] Among them, 1 shell, 2 control shell, 3 valve body, 4 lower shell, 5 motor, 6 valve stem, 7 roller, 8 sealing gasket, 9 main shaft, 10 opening, 11 pressure plate, 12 mixing step, 13 spring one, 14 connecting shaft, 1401 full ball head, 15 linear bearing, 16 driving gear, 17 handwheel, 18 ball head pressure block, 19 sealing support plate, 20 limit bolt, 21 adjustment handle, 22 encoder, 23 sensor shaft, 24 test bevel gear, 25 active bevel gear, 26 worm gear, 27 transmission pin, 28 transmission support rod, 2801 limit step, 29 transmission support ring, 30 transmission block, 3001 claw, 31 spring two, 32 lifting block, 33 torsion spring, 34 control chamber, 35 lifting plate, 36 worm, 37 limit hole, 38 key. DETAILED DESCRIPTION
[0027] like Figures 1 to 11 The manual and automatic driven material collecting device shown in the figure comprises a sealing support plate 19 and a valve body 3. An opening 10 is opened on the upper side of the valve body 3. A lifting sealing support plate 19 is connected to the valve body 3. The sealing support plate 19 can seal the opening 10. A lower shell 4 is fixedly connected to the lower side of the valve body 3. A shell 1 is fixedly connected to the outer side of the lower shell 4. A main shaft 9 is rotatably connected to the shell 1. The main shaft 9 extending out of the shell 1 is rotatably connected to the lower shell 4. One end of the main shaft 9 is connected to a hand wheel 17 arranged on the outer side of the shell 1. The other end of the main shaft 9 is connected to a hand wheel 17 arranged on the outer side of the shell 1. The end extends into the lower shell 4, and a driving gear 16 is connected to the main shaft 9 in the lower shell 4. A liftable valve stem 6 is connected to the lower shell 4, and the lower part of the valve stem 6 is meshed with the driving gear 16. A connecting shaft 14 is connected to the valve stem 6 extending upward into the valve body 3. A global head 1401 is provided on the upper side of the connecting shaft 14. The global head 1401 is connected to the sealing support plate 19, and the global head 1401 can rotate freely in the sealing support plate 19. A mixing step 12 is provided in the valve body 3. When the sealing gasket 8 descends to the position of the mixing step 12, the sealing gasket 8 tilts.
[0028] In order to further realize the automatic rotation of the main shaft 9, the housing 1 is fixedly connected to one side in the left and right directions with a motor 5, the motor 5 is transmission-connected with a worm 36, the main shaft 9 is connected with a transmission block 30, the main shaft 9 is connected with a worm wheel 26, the worm wheel 26 and the main shaft 9 are clearance-matched, the worm 36 cooperates with the worm wheel 26, the worm wheel 26 is transmission-connected with the transmission block 30, the transmission block 30 can move forward and backward along the main shaft 9, the transmission block 30 is connected with the main shaft 9 via a key 38, the transmission block 30 drives the main shaft 9 to rotate, and a transmission support rod 28 is fixedly connected to the inner wall of the housing 1 A transmission support ring 29 is mounted on the transmission block 30, and the transmission support ring 29 is between the transmission block 30 and the worm gear 26. The transmission support ring 29 is mounted on the transmission support rod 28. A claw 3001 is arranged on the outer side of the transmission block 30. A plurality of transmission pins 27 are arranged on the worm gear 26. The transmission pins 27 extend out of the worm gear 26, and the transmission pins 27 can contact the claw 3001. A card is connected to the main shaft 9 in front of the transmission block 30, and a spring 13 is mounted on the main shaft 9. One end of the spring 13 abuts against the side of the card relative to the transmission block 30. The spring 13 The other end abuts against the transmission block 30. The side of the housing 1 is rotatably connected with an adjusting handle 21. One end of the adjusting handle 21 is outside the housing 1. The other end of the adjusting handle 21 is connected to a lifting block 32 extending toward the transmission support ring 29. The lower part of the lifting block 32 is connected to a lifting plate 35. The lifting plate 35 can abut against the front side of the worm gear 26. The adjusting handle 21 extending into the housing 1 is connected with a torsion spring 33; the adjusting handle 21 outside the housing 1 is connected with a limit plate, and the outer side of the housing 1 is fixedly connected with a limit bolt 20 to prevent the adjusting handle 21 from rotating clockwise. In the initial state, the limit plate abuts against the limit bolt 20, and the lifting block 32 is below the transmission support ring 29; in order to further realize the detection of the number of rotations of the main shaft 9, a control shell 2 with a control cavity 34 is fixedly connected to the other side of the shell 1 in the left and right directions, and an encoder 22 is installed in the control shell 2. The encoder 22 is fixed to the outside of the shell 1, and the sensor shaft 23 of the encoder 22 extends into the shell 1. A test bevel gear 24 is connected to the sensor shaft 23, and an active bevel gear 25 is connected to the lower part of the main shaft 9, and the active bevel gear 25 is meshed with the test bevel gear 24.
[0029] In order to prevent the transmission support ring 29 from falling off, a limit hole 37 is opened at the upwardly extending end of the transmission support rod 28, and a limit step 2801 is provided on the transmission support rod 28. The transmission support ring 29 is between the limit step 2801 and the limit hole 37, and is connected to the transmission support rod 28 using an open pin 10 to pass through the limit hole 37.
[0030] In order to further improve the sealing performance, a sealing gasket 8 is provided on the outer periphery of the sealing support plate 19, and a connecting groove is opened on the upward side of the sealing gasket 8. A pressure plate 11 is provided at the connecting groove. The sealing support plate 19 is pressed tightly against the downward side of the sealing gasket 8. The pressure plate 11 is fixedly connected to the sealing support plate 19. The sealing gasket 8 can seal the opening 10. The lower side of the sealing support plate 19 is fixedly connected to a ball head pressure block 18 for placing the global head 1401 to fall off upward.
[0031] In order to further achieve the resetting of the sealing support plate 19, a limit step 2801 is provided in the valve body 3 directly below the opening 10, and a spring 2 31 is mounted on the connecting shaft 14. The lower end of the spring 2 31 can abut against the upper side of the limit step 2801, and the upper end of the spring 2 31 can abut against the upper side of the ball head pressure block 18.
[0032] In order to further realize the linear lifting and lowering of the valve stem, a roller is rotatably connected to the lower shell, and the valve stem abuts against the outer periphery of the roller. The valve stem 6 is between the roller and the driving gear 16, and the upper part of the valve stem 6 is connected to the valve body 3 via a linear bearing 15.
[0033] In the present invention, the valve body 3 is connected to the reactor through the opening 10; when the valve body 3 needs to be sealed, the driving gear 16 is controlled to rotate, and the rotation of the driving gear 16 drives the movement of the transmission rack, and the rotation direction of the driving gear 16 is controlled to make the transmission rack move up and the valve stem 6 rise. The working principle for realizing the rotation of the driving gear 16 is that when the electric drive main shaft 9 needs to rotate, the motor 5 is actuated, the main shaft 9 rotates, the main shaft 9 drives the worm 36 to rotate, the worm 36 drives the worm wheel 26 to rotate, the transmission pin 27 abuts on the claw 3001, the worm wheel 26 drives the rotation of the transmission block 30, the transmission block 30 drives the rotation of the main shaft 9, the rotation of the main shaft 9 drives the rotation of the active bevel gear 25, and the rotation of the active bevel gear 25 drives the rotation of the test bevel gear 24 , the rotation of the test bevel gear 24 drives the rotation of the sensor shaft 23, and the encoder 22 records the number of revolutions of the sensor shaft 23, so as to facilitate the calculation of the rotation angle of the main shaft 9. When the rotation angle of the main shaft 9 reaches the set angle, that is, when the sealing gasket 8 seals the opening 10, the motor 5 stops moving; when there is no need to electrically drive the main shaft 9 to rotate, the adjusting handle 21 is rotated counterclockwise to make the lifting block 32 abut against the transmission support ring 29, and the lifting block 32 pushes the transmission support ring 29 to move in the direction of the transmission block 30, and the transmission support ring 29 pushes the transmission block 30 to move in the direction away from the worm gear 26, and the adjusting handle 21 is continued to be rotated to make the lifting block 32 continue to move in the direction of the transmission support ring 29. When the lifting plate 35 abuts against the worm gear 26 When the valve body 3 at the opening 10 is in the upper position, the adjusting handle 21 is stopped from rotating and the adjusting handle 21 is kept in this position. At this time, the claw 3001 completely leaves the transmission pin 27, and the hand wheel 17 is manually rotated. The hand wheel 17 drives the rotation of the main shaft 9, and the worm gear 26 does not rotate. When the rotation angle of the main shaft 9 reaches the set angle, that is, when the sealing gasket 8 seals the opening 10, the hand wheel 17 is stopped from rotating and the adjusting handle 21 is loosened. The adjusting handle 21 returns to its original position under the action of the torsion spring 33, and the torsion spring 33 is reset, and the limit plate abuts against the limit bolt 20; when the sealing gasket 8 contacts the valve body 3 at the opening 10, the sealing gasket 8 is automatically aligned under the action of the global head 1401 to seal the opening 10; when unloading is required, the valve body 3 is connected to the reactor, and the motor 5 is controlled to reverse or reverse. The hand wheel 17 is turned in the direction, the driving gear 16 rotates in the opposite direction, the transmission rack moves downward, the valve stem 6 descends, and when the valve stem 6 descends to the position of the blocking step 12, the sealing support plate 19 is tilted, and the dust falls from the opening 10. The structure of the present invention is simple, and the weight of the transmission block 30 is reduced by setting the transmission support ring 29. The transmission support ring 29 can be lifted upward without much force, so that the manual and electric independent driving of the valve stem 6 can be realized, and the work is more reliable. When the valve stem 6 descends to a certain position, the sealing pad 8 is blocked, and the valve stem 6 continues to descend, and the sealing support plate 19 rotates around the ball head and tilts. In this way, when the upper end falls, the powder falls on the inclined sealing plate and automatically slides down, and there will be no large amount of powder accumulation, and no dust will be raised when blowing.When the valve stem 6 rises from the lowest position, the sealing plate will automatically turn flat gradually due to the action of the lower end spring 2 31, so that when it reaches the uppermost end, the automatic alignment and sealing will not be affected by the excessive inclination angle; it can be used in the work of high-risk powder aggregates. ;
[0034] The present invention is not limited to the above-mentioned embodiments. On the basis of the technical solution disclosed in the present invention, technicians in this field can make some substitutions and deformations to some technical features therein according to the disclosed technical content without creative labor, and these substitutions and deformations are all within the protection scope of the present invention.
Claims
1. A manual-automatic material collecting device, comprising a valve body, an opening is formed on the upper side of the valve body, the valve body is connected to the reaction kettle through the opening, a lifting sealing support plate is connected to the valve body, and the sealing support plate can seal the opening, characterized in that: It also includes a sealing support plate, a lower shell is fixedly connected to the lower side of the valve body, a shell is fixedly connected to the outer side of the lower shell, a main shaft is rotatably connected to the shell, the main shaft extending out of the shell is rotatably connected to the lower shell, one end of the main shaft is connected to a handwheel arranged on the outer side of the shell, the other end of the main shaft extends into the lower shell, a driving gear is connected to the main shaft in the lower shell, a liftable valve stem is connected to the lower shell, the lower part of the valve stem is meshed with the driving gear, and a connecting shaft is connected to the valve stem extending upward into the valve body, a global head is provided on the upper side of the connecting shaft, the global head is connected to the sealing support plate, the global head can rotate freely in the sealing support plate, a ball head pressure block for placing the global head to fall off upward is fixedly connected to the lower side of the sealing support plate, and the upper part of the valve stem is connected to the valve body via a linear bearing.
2. The manual-automatic material collecting device according to claim 1, characterized in that: The outer side of the housing is fixedly connected with a motor, the motor is transmission-connected with a worm, the main shaft in the housing is connected with a transmission block, the main shaft is connected with a worm wheel, the worm and the worm wheel cooperate, the worm wheel is transmission-connected with the transmission block, the transmission block can move forward and backward along the main shaft, and the transmission block drives the main shaft to rotate, a transmission support rod is fixedly connected to the inner wall of the housing, a transmission support ring is sleeved on the transmission block, the transmission support ring is between the transmission block and the worm wheel, the transmission support ring is sleeved on the transmission support rod, a claw is provided on the outer side of the transmission block, and a plurality of gears are arranged on the worm wheel. A transmission pin, the transmission pin extends out of the worm gear, the transmission pin can contact with the claw, a card is connected to the main shaft in front of the transmission block, a spring is mounted on the main shaft, one end of the spring is in contact with the side of the card opposite to the transmission block, and the other end of the spring is in contact with the transmission block. An adjusting handle is rotatably connected to the side of the shell, one end of the adjusting handle is outside the shell, and the other end of the adjusting handle is connected to a lifting block extending toward the transmission support ring, a lifting plate is connected to the lower part of the lifting block, the lifting plate can be in contact with the upper side of the worm gear, and a torsion spring is connected to the adjusting handle extending into the shell.
3. The manual-automatic material collecting device according to claim 2, characterized in that: A control shell with a control cavity is fixedly connected to the outside of the shell, an encoder is installed in the control shell, the encoder is fixed to the outside of the shell, a sensing shaft of the encoder extends into the shell, a test bevel gear is connected to the sensing shaft, an active bevel gear is connected to the lower part of the main shaft, and the active bevel gear is meshed with the test bevel gear.
4. The manual-automatic material collecting device according to any one of claims 1 to 3, characterized in that: A sealing gasket is provided on the outer periphery of the sealing support plate, a connecting groove is opened on the upward side of the sealing gasket, a pressing plate is provided at the connecting groove, the sealing support plate is pressed tightly on the downward side of the sealing gasket, the pressing plate is fixedly connected to the sealing support plate, and the sealing gasket can seal the opening.
5. The manual-automatic material collecting device according to claim 4, characterized in that: A limit step is arranged in the valve body just above the opening, and a second spring is sleeved on the connecting shaft, and the second spring abuts against the upper side of the ball head pressure block.
6. The manual-automatic material collecting device according to any one of claims 1 to 3, characterized in that: The lower shell is also rotatably connected with a roller, the valve stem abuts against the outer periphery of the roller, and the valve stem is between the roller and the driving gear.
7. The manual-automatic material collecting device according to claim 2 or 3, characterized in that: A limit hole is formed at one end of the transmission support rod extending upward, a limit step is arranged on the transmission support rod, and a transmission support ring is between the limit step and the limit hole.
8. The manual-automatic material collecting device according to claim 2 or 3, characterized in that: The transmission block is connected with the main shaft via a key.
Citation Information
Patent Citations
Manual-automatic integrated driving material collecting device
CN211936823U