A packing cleaning device for chemical waste gas catalysis

By designing a chemical waste gas-catalyzed filler cleaning device, the driving mechanism and cleaning mechanism are used to realize the staggered movement of the water tank and the filler box, the high water consumption and serious water splashing problems of chemical enterprises when cleaning stainless steel fillers are solved, and the cleaning efficiency and the quality of the factory environment are improved.

CN111001591BActive Publication Date: 2025-06-13XUZHOU UNIV OF TECH
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Patent Information

Application Number
CN201911200103.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-11-29
Publication Date
2025-06-13
Estimated Expiration
2039-11-29

AI Technical Summary

Technical Problem

Chemical companies face high water consumption and severe water splashing when cleaning stainless steel fillers, which affects the factory environment and production efficiency.

Method used

A chemical waste gas catalyzed filler cleaning device is designed, including a cleaning box, cleaning brush, filler box, water storage tank and water pump. The staggered movement of the water tank and filler box is realized through the driving mechanism and the cleaning mechanism, and the water spraying of the nozzle is used for cleaning.

Benefits of technology

Through the coordinated work of the drive mechanism and the cleaning mechanism, the device improves the efficiency of packing cleaning, reduces water waste, and reduces water splashing, improving the factory environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a packing cleaning device for chemical waste gas catalysis. By setting a cleaning mechanism and arranging a cleaning roller, a first gear, a second gear and a third gear in the cleaning mechanism, the third gear can be driven to rotate by the operation of a second motor, so that the rotation of the third gear drives the chain to move. Then, the movement of the chain drives the second gear to rotate, and the rotation of the second gear drives the connected cleaning roller to rotate, thereby driving the first gear outside the cleaning roller to rotate. The rotation of the first gear drives the chain outside it to rotate, and then drives other first gears to rotate. Further, the rotation of the first gear drives other cleaning rollers to rotate, so that the cleaning rollers clean the packing parts at the bottom of the packing box, which can further improve the cleaning efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of chemical environmental control, and specifically to a cleaning device for filler parts in building machine tool processing. Background Technique

[0002] In the chemical industry, fillers are often used in reaction kettles or distillation towers for specific treatments. With the increasing development of the chemical industry, the demand for products is increasing day by day, and higher requirements are put forward for the production capacity of factory production devices, which makes the problem of carbon deposition cleaning of product fillers increasingly prominent. Plastic fillers, stainless steel fillers, etc. are all commonly used filler parts in distillation towers. Among them, the role of stainless steel fillers is to increase the gas-liquid contact surface and make the gas and liquid mix strongly with each other. In order to make the production process operate stably, the stainless steel fillers must be replaced every certain period of time, and the replaced stainless steel fillers have accumulated carbonized products.

[0003] Therefore, at present, some chemical enterprises place stainless steel fillers in water tanks in a centralized manner and wash them by mixing high-pressure water with chemicals. The water consumption is large, and although the high-pressure water has a good effect on peeling the carbonized layer, due to the large water flow impact, the splashing phenomenon is very serious, which has a great impact on the environment in the workshop. The working surface is large, and some enterprises have to consider setting aside a large area of space outside the workshop for operation, which affects the processing of enterprises. Summary of the Invention

[0004] The purpose of the present invention is to provide a filler cleaning device for chemical waste gas catalysis to solve the problems put forward in the above background technique.

[0005] To achieve the above purpose, the present invention provides the following technical solution: A filler cleaning device for chemical waste gas catalysis, including a cleaning box, a cleaning brush, a filler box, a water storage tank, a water pump installed at the water outlet of the water storage tank, and a long hose. The cleaning brush is arranged above the filler box, and the bottom end of the cleaning brush extends into the interior of the filler box. The top end of the cleaning brush is fixed with a water tank, and the top end of the water tank is provided with a water inlet, and this water inlet is connected to the water outlet of the water storage tank through a long hose; a driving mechanism is arranged inside the cleaning box, the driving mechanism is arranged on one side of the cleaning brush and the filler box, a cleaning mechanism is arranged at the bottom inside the filler box, and a water receiving box is placed at the bottom end inside the cleaning box.

[0006] Furthermore, a number of first support rods are fixed to the top end of the water tank, the top ends of the first support rods are all fixed with first sliders, and first slide rails are arranged at the positions corresponding to the first sliders on the top of the cleaning box, and the water tanks all move along the first slide rails through the first sliders.

[0007] Further, several first support rods are fixed to one side of the stuffing box away from the driving mechanism. Second sliders are fixed to the ends of the first support rods away from the stuffing box. Second sliding rails corresponding to the second sliders are provided on the inner wall of the cleaning box. The stuffing box moves along the second sliding rails through the second sliders.

[0008] Further, the driving mechanism includes a first connecting rod, a second connecting rod and a connecting frame. The two ends of the second connecting rod are respectively movably connected to one end of the first connecting rod and the upper part of the connecting frame through connecting bolts. The other end of the first connecting rod is fixed to the output shaft end of the first motor. A first sliding groove and a second sliding groove are respectively provided on the upper and lower parts of the connecting frame. The connecting bolt at the connection of the second connecting rod and the connecting frame passes through the first sliding groove and is fixed to the water tank. A connecting bolt is also fixed to one side of the stuffing box close to the driving mechanism, and this connecting bolt passes through the second sliding groove; A second support rod is fixed to one side of the middle of the connecting frame away from the stuffing box, and the second support rod is installed on the inner wall of the cleaning box through a bearing.

[0009] Further, the cleaning mechanism includes several cleaning rollers. Connecting shafts are fixed to both ends of all the cleaning rollers. The connecting shafts on one side all penetrate through the box wall of the cleaning box, and one-way gears are fixed to the outer ends of the connecting shafts on this side. All the one-way gears are connected by a chain. A connecting shaft is also fixed to one end of one of the cleaning rollers away from the one-way gear, and a second gear is fixed to the outer end of the connecting shaft on this side. The second gear is connected to a third gear through a chain, and the third gear is fixed to the output shaft of the second motor.

[0010] Further, several spray heads are installed on the lower end surface of the top frame of the cleaning brush, and the water inlets of the spray heads are all connected to the water outlet of the water tank.

[0011] Further, a box door is connected to the front of the cleaning box through a hinge.

[0012] Further, the stuffing box is covered with water-permeable holes.

[0013] The beneficial effects of the present invention are as follows: 1. By setting a driving mechanism, a first connecting rod, a second connecting rod and a connecting frame are arranged in the driving mechanism, and a first sliding groove and a second sliding groove are arranged on the connecting frame, so that the connecting bolts on one side of the water tank and the stuffing box respectively pass through the first sliding groove and the second sliding groove, it can make the first motor work to drive the first connecting rod to rotate, and then drive the second connecting rod to move, so that the second connecting rod moves to drive the connecting frame to move, making the water tank and the stuffing box move back and forth, and then making the cleaning brush under the water tank clean the stuffing parts in the stuffing box back and forth. Cooperating with the spray heads to spray water for cleaning can improve the cleaning efficiency;

[0014] 2. By setting up a cleaning mechanism and arranging a cleaning roller, a first gear, a second gear and a third gear inside the cleaning mechanism, the third gear can be driven to rotate by the operation of the second motor. Then, the rotation of the third gear drives the chain to move. Further, the movement of the chain drives the second gear to rotate. The rotation of the second gear drives the cleaning roller connected thereto to rotate. Then, the rotation of the cleaning roller drives the first gear outside the cleaning roller to rotate. The rotation of the first gear drives the chain outside it to rotate, and then drives the rotation of other first gears. Further, the rotation of the first gear drives the rotation of other cleaning rollers, so that the cleaning rollers clean the packing parts at the bottom of the packing box, which can further improve the cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic diagram of the overall structure of the present invention.

[0016] Figure 2 is a schematic side view structure diagram of the present invention.

[0017] Figure 3 is a schematic diagram of the structure of the cleaning mechanism in the present invention.

[0018] Figure 4 is a schematic bottom view structure diagram of the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0020] As Figures 1 to 4 shown, a packing cleaning device for chemical waste gas catalysis includes a cleaning tank 1, a cleaning brush 5, a packing box 6, a water storage tank 14, a water pump 15 installed at the water outlet of the water storage tank 14, and a long hose 16. The cleaning brush 5 is arranged above the packing box 6, and the bottom end of the cleaning brush 5 extends into the inside of the packing box 6. A water tank 4 is fixed to the top end of the cleaning brush 5. An inlet is opened at the top end of the water tank 4, and the inlet is connected to the water outlet of the water storage tank 14 through the long hose 16. A driving mechanism 10 is arranged inside the cleaning tank 1. The driving mechanism 10 is arranged on one side of the cleaning brush 5 and the packing box 6. A cleaning mechanism 23 is arranged at the bottom inside the packing box 6. A water receiving box 12 is placed at the bottom end inside the cleaning tank 1.

[0021] A number of first support rods 9 are fixed to the top end of the water tank 4. First sliders 3 are fixed to the top ends of the first support rods 9. First slide rails 2 are provided at positions corresponding to the first sliders 3 on the top of the cleaning tank 1. The water tank 4 moves along the first slide rails 2 through the first sliders 3. When the driving mechanism 10 works, it drives the water tank 4 to move, and further enables the water tank 4 to move along the first slide rails 2 through the first sliders 3, making the movement of the water tank 4 stable.

[0022] A number of first support rods 9 are fixed to the side of the packing box 6 away from the driving mechanism 10. Second sliders 8 are fixed to the ends of the first support rods 9 away from the packing box 6. Second slide rails 7 are provided at positions corresponding to the second sliders 8 on the inner wall of the cleaning tank 1. The packing box 6 moves along the second slide rails 7 through the second sliders 8. When the driving mechanism 10 works, it drives the packing box 6 to move, and further enables the packing box 6 to move along the second slide rails 7 through the second sliders 8, so that the movement of the packing box 6 can be made stable.

[0023] The driving mechanism 10 includes a first connecting rod 17, a second connecting rod 18 and a connecting frame 19. The two ends of the second connecting rod 18 are respectively movably connected to one end of the first connecting rod 17 and the upper part of the connecting frame 19 through connecting bolts 22. The other end of the first connecting rod 17 is fixed to the output shaft end of the first motor 13. A first sliding groove 20 and a second sliding groove 21 are respectively provided on the upper and lower parts of the connecting frame 19. The connecting bolt 22 at the connection of the second connecting rod 18 and the connecting frame 19 passes through the first sliding groove 20 and is fixed to the water tank 4. A connecting bolt 22 is also fixed to the side of the packing box 6 close to the driving mechanism 10, and this connecting bolt 22 passes through the second sliding groove 21. A second support rod 11 is fixed to the side of the middle part of the connecting frame 19 away from the packing box 6, and the second support rod 11 is installed on the inner wall of the cleaning tank 1 through a bearing. By the movement of the driving mechanism 10, the water tank 4 and the packing box 6 can move alternately, and further enable the cleaning brush 5 at the lower end face of the water tank 4 to move in the packing box 6, so as to clean the packing parts in the packing box 6.

[0024] The cleaning mechanism 23 includes a number of cleaning rollers 24. Connecting shafts are fixed to both ends of all the cleaning rollers 24. The connecting shafts on one side all penetrate through the box wall of the cleaning tank 1, and one-way gears 25 are fixed to the outer ends of the connecting shafts on this side. All the one-way gears 25 are connected by a chain 27. A connecting shaft is also fixed to the end of one of the cleaning rollers 24 away from the one-way gear 25, and a two-way gear 26 is fixed to the outer end of the connecting shaft on this side. The two-way gear 26 is connected to a three-way gear 28 through a chain 27, and the three-way gear 28 is fixed to the output shaft of the second motor 29. The packing parts at the bottom of the packing box 6 can be cleaned by the rotation of the cleaning rollers 24. Cooperating with the cleaning brush 5, the cleaning efficiency can be improved.

[0025] At the lower end surface of the top frame of the cleaning brush 5, a number of spray nozzles 30 are installed, and the water inlets of the spray nozzles 30 are all connected to the water outlet of the water tank 4; water can be sprayed through the spray nozzles 30 so that the water is sprayed onto the packing element, and then the cleaning brush 5 brushes the packing element, which can improve the cleaning efficiency.

[0026] A box door is connected to the front of the cleaning tank 1 through a hinge, which is convenient to open the box door and place the packing element in the packing box 6.

[0027] The packing box 6 is covered with water-permeable holes, and the water sprayed by the spray nozzles 30 can flow out through the water-permeable holes into the water receiving box 12.

[0028] Working principle: First, turn on the first motor 13 in the driving mechanism 10, so that the first motor 13 drives the first connecting rod 17 to rotate, and then the rotation of the first connecting rod 17 drives the second connecting rod 18 to move, so that the movement of the second connecting rod 18 drives the connecting frame 19 to move, and the upper and lower parts of the connecting frame 19 will move up and down in a staggered manner, and then the water tank 4 connected to the connecting frame 19 can drive the cleaning brush 5 to clean the packing element in the packing box 6; then turn on the second motor 29 in the cleaning mechanism 23, so that the second motor 29 drives the third gear 28 connected to it to rotate, and then the rotation of the third gear 28 drives the chain 27 to move, and then the chain 27 drives the second gear 26 to rotate, the rotation of the second gear 26 drives the connecting shaft connected to it to rotate, and then drives the cleaning roller 24 fixedly connected to the connecting shaft to rotate, so that the rotation of the cleaning roller 24 drives the connecting shaft at its other end to rotate, and then the rotation of this connecting shaft drives the first gear 25 to rotate, so that the rotation of the first gear 25 drives the chain 27 outside it to move, and then the movement of the chain 27 drives other first gears 25 to rotate, so that the rotation of these first gears 25 drives the connecting shafts connected to them to rotate, and then these connecting shafts rotate to drive other cleaning rollers 24 to rotate, so that all the cleaning rollers 24 clean the packing element at the bottom of the packing box 6; then turn on the water pump 15, so that the water pump 15 transports the water in the storage tank 14 to the long hose 16, and then it is transported to the storage tank 14, and then sprayed onto the packing box 6 through the spray nozzles 30, so that the water is sprayed on the packing element, cooperating with the driving mechanism 10 and the cleaning mechanism 23 to work, thereby improving the cleaning efficiency. The water sprayed onto the packing element flows out through the water-permeable holes on the packing box 6 and then falls into the water receiving box 12.

Claims

1. A packing cleaning device for chemical waste gas catalysis, comprising a cleaning tank, a cleaning brush, a packing box, a water storage tank, a water pump installed at the water outlet of the water storage tank, and a long hose. Characterized in that: The cleaning brush is arranged above the packing box, and the bottom end of the cleaning brush extends into the interior of the packing box. A water tank is fixed to the top end of the cleaning brush. An inlet is opened at the top end of the water tank, and the inlet is connected to the water outlet of the water storage tank through a long hose. A driving mechanism is arranged inside the cleaning tank. The driving mechanism is arranged on one side of the cleaning brush and the packing box. A cleaning mechanism is arranged at the bottom inside the packing box. A water receiving box is placed at the bottom end inside the cleaning tank. The driving mechanism includes a first connecting rod, a second connecting rod, and a connecting frame. The two ends of the second connecting rod are respectively movably connected to one end of the first connecting rod and the upper part of the connecting frame through connecting bolts. The other end of the first connecting rod is fixed to the output shaft end of a first motor. A first sliding groove and a second sliding groove are respectively arranged on the upper and lower parts of the connecting frame. The connecting bolt at the connection of the second connecting rod and the connecting frame passes through the first sliding groove and is fixed to the water tank. A connecting bolt is also fixed to the side of the packing box close to the driving mechanism, and the connecting bolt passes through the second sliding groove. A second support rod is fixed to the middle of the connecting frame on the side away from the packing box, and the second support rod is installed on the inner wall of the cleaning tank through a bearing. The cleaning mechanism includes a plurality of cleaning rollers. Connecting shafts are fixed to both ends of all the cleaning rollers. The connecting shafts on one side all penetrate through the box wall of the cleaning tank, and a first gear is fixed to the outer end of the connecting shafts on this side. All the first gears are connected by a chain. A connecting shaft is also fixed to the end of one cleaning roller away from the first gear, and a second gear is fixed to the outer end of the connecting shaft on this side. The second gear is connected to a third gear through a chain, and the third gear is fixed to the output shaft of a second motor.

2. The packing cleaning device for chemical waste gas catalysis according to claim 1, Characterized in that: A plurality of first support rods are fixed to the top end of the water tank. First sliders are fixed to the top ends of the first support rods. First sliding rails are arranged at the positions corresponding to the first sliders on the top of the cleaning tank. The water tank moves along the first sliding rails through the first sliders.

3. The packing cleaning device for chemical waste gas catalysis according to claim 1, Characterized in that: A plurality of first support rods are fixed to the side of the packing box away from the driving mechanism. Second sliders are fixed to the ends of the first support rods away from the packing box. Second sliding rails are arranged at the positions corresponding to the second sliders on the inner wall of the cleaning tank. The packing box moves along the second sliding rails through the second sliders.

4. The packing cleaning device for chemical waste gas catalysis according to claim 1, Characterized in that: A plurality of spray heads are installed on the lower end face of the top frame of the cleaning brush. The inlets of the spray heads are all connected to the water outlet of the water tank.

5. The packing cleaning device for chemical waste gas catalysis according to claim 1, Characterized in that: A box door is connected to the front of the cleaning tank through a hinge.

6. A packing cleaning device for chemical waste gas catalysis according to claim 1, characterized in that: the packing box is covered with water permeable holes.

Citation Information

Patent Citations

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