Inclined surface process device and positioning method for machining and application thereof
By designing a bevel process device including frame, pallet placement and displacement devices, the problem of repeated measurement and adjustment of the fixing process of the bevel processing angle in the prior art is solved, and efficient and accurate bevel processing is achieved, and efficiency is doubled.
Patent Information
- Application Number
- CN201911292939.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-12-16
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2039-12-16
AI Technical Summary
The existing inclined surface process equipment and positioning methods When processing the inclined surface of irregularly shaped parts, the angle fixing process requires repeated measurement and correction, and the parts position and angle pads are adjusted, resulting in high labor intensity, low efficiency and low accuracy. The most wasted time and the least efficient.
A bevel process device including a frame, pallet and displacement device is designed to realize the installation of parts through the frame and pallet. The angle of the processing bevel is adjusted through the displacement device, and the one-time adjustment and double-side positioning are adopted to improve the The efficiency of angle positioning.
Through this device, repeated measurements during the angular positioning process are reduced, accurate one-step implementation is achieved, and the processing efficiency of inclined surfaces is improved by doubled efficiency, and the accuracy and efficiency are significantly improved.
Smart Images

Figure CN111015280B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a bevel process device and a positioning method, in particular to a bevel process device and a positioning method for mechanical processing and applications thereof. Background Art
[0002] In the process of machining irregular-shaped parts, since the angle of the machining surface is not completely vertical or horizontal, and the machining equipment can only process horizontal or vertical equipment, the angle fixing and alignment of the parts become the key link. Therefore, the bevel process device and positioning method used for machining and their application are an important machining component. In the existing bevel process device and positioning method used for machining and their application, when machining bevel parts, the angle fixing process needs to be repeatedly measured and aligned, and the position of the parts and the angle pads need to be repeatedly adjusted, which has the disadvantages of high labor intensity, low efficiency, low precision, etc. It is also the process with the most time waste and the lowest efficiency.
[0003] Based on the applicant's technical briefing and the existing technical problems, technical features and technical effects in the background technology, the technical solution of the present invention is made. Summary of the invention
[0004] The object of the present invention is a bevel processing device for machining,
[0005] The object of the present invention is a method for positioning a bevel process for machining.
[0006] The object of the present invention is an application of a bevel processing device and a positioning method for mechanical processing.
[0007] In order to overcome the above technical shortcomings, the purpose of the present invention is to provide a bevel processing device and a positioning method for mechanical processing and applications thereof, thereby improving the efficiency of bevel processing of processed parts.
[0008] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a bevel process device for mechanical processing, comprising a frame used as a support body, a placement pallet arranged on the frame and used to clamp the processing parts, and a displacement device arranged between the placement pallet and the frame and used to adjust the inclination angle of the placement pallet.
[0009] Due to the design of the frame, the placement pallet and the displacement device, the installation of the processing parts is realized through the frame and the placement pallet, the adjustment of the processing bevel of the processing parts is realized through the displacement device, and the clamping of the processing parts by the complete parts is realized, thereby improving the bevel processing efficiency of the processing parts.
[0010] The present invention is designed to connect the frame, the placement pallet and the displacement device to each other in the manner of clamping the complete component to the processing component.
[0011] The present invention is designed to connect the placing support plate with the frame and the displacement device in a clamping manner according to a set tilt angle.
[0012] The present invention designs that the frame is arranged to include a bottom plate and an intermediate plate.
[0013] The present invention designs that the displacement device is arranged to include an adjusting screw rod, a rotating shaft, a pin shaft and a cartridge seat.
[0014] The present invention is designed to further include a first accessory device, and the first accessory device is arranged on the frame, and the first accessory device is arranged to include a pressing screw and a baffle.
[0015] The present invention is designed that an intermediate plate, a baffle plate and a cylinder seat are respectively arranged on the bottom plate, a rotating shaft is arranged on the placement support plate and an adjusting screw is arranged between the rotating shaft and the intermediate plate, a pin shaft is arranged between the placement support plate and the cylinder seat and a clamping screw is arranged between the placement support plate and the baffle plate.
[0016] The present invention designs that the bottom plate is arranged as a rectangular seat-shaped body and the middle part of the upper end surface of the bottom plate is arranged to be connected with the middle plate, and the upper end surface end parts of the bottom plate are arranged to be connected with the baffle plate and the cylinder seat respectively.
[0017] The present invention is designed that a strip hole body is arranged in the middle part of the plate part of the middle plate and the lower end surface part of the plate part is arranged to be connected with the bottom plate, the strip hole body is arranged to be connected with the adjusting screw in an accommodating manner and the plate part is arranged to be a rectangular sheet body, and the strip hole body is arranged to be a rectangular long strip hole body.
[0018] The present invention is designed that a placement support plate is configured to include a contact piece, a resisting piece, a cylinder and an ear, and the lower end head of the upper end surface of the contact piece is configured to be connected to the resisting piece, the lower end head of the lower end surface of the contact piece is configured to be connected to the cylinder and the middle part of the lower end surface of the contact piece is configured to be connected to the ear, the cylinder is configured to be connected to a pin shaft in an accommodating manner and the ear is configured to be rotatably connected to a rotating shaft, the contact piece is configured to be a rectangular plate-shaped body and the resisting piece is configured to be a rectangular strip-shaped body, the cylinder is configured to be a circular tubular body and the ear is configured to be a double-ear connecting seat.
[0019] The present invention designs that the rotating shaft is set as a T-shaped rod and a threaded hole is set on the horizontal part of the rotating shaft. The threaded hole of the rotating shaft is set to be connected with the adjusting screw and the vertical part of the rotating shaft is set to be rotatably connected with the placement support plate.
[0020] The present invention is designed that the adjusting screw is configured to include an intermediate rod portion, a left screw portion and a right screw portion, and one of the ends of the intermediate rod portion is configured to be rotatably connected to the left screw portion, and the other end of the intermediate rod portion is configured to be rotatably connected to the right screw portion, the intermediate rod portion is configured to be slidably connected to the intermediate plate, and the left screw portion and the right screw portion are respectively configured to be threadedly connected to the rotating shaft, the intermediate rod portion is configured to be a rectangular rod-shaped body, and the left screw portion and the right screw portion are respectively configured to be convex rod-shaped bodies, blind hole bodies are respectively provided on the outer side surface portion of the extended end head of the left screw portion and the outer side surface portion of the extended end head of the right screw portion, and threaded bodies are respectively provided on the contraction end head of the left screw portion and the contraction end head of the right screw portion, and the blind hole bodies are configured to be circular hole-shaped bodies.
[0021] The present invention designs that the cartridge seat is arranged as a circular tubular body, the outer side surface of the cartridge seat is arranged to be connected with the bottom plate, and the cartridge seat is arranged to be connected with the pin shaft in an accommodating manner.
[0022] The present invention designs that the pin shaft is arranged as a circular rod-shaped body and the pin shaft is arranged to be serially connected with the placing support plate and the cylinder seat respectively.
[0023] The present invention designs that the baffle is configured as a sheet body with a threaded hole, the lower end surface portion of the baffle is configured to be connected to the bottom plate, and the threaded hole of the baffle is configured to be connected to the pressing screw.
[0024] The present invention designs that the clamping screw is configured as a threaded rod and the outer end of the clamping screw is configured as a rectangular rod, the clamping screw is configured to be threadedly connected to the baffle and the inner end of the clamping screw is configured to be distributed corresponding to the placement support plate.
[0025] The present invention is designed that the bottom plate and the middle plate and the adjusting screw, the rotating shaft, the placing support plate, the pin shaft and the barrel seat are arranged to be distributed in a manner of inclined support, and the bottom plate, the middle plate, the adjusting screw, the rotating shaft, the placing support plate, the pin shaft and the barrel seat and the clamping screw and the baffle are arranged to be distributed in a manner of tightening and fixing, the center line of the bottom plate, the center line of the middle plate, the center line of the adjusting screw, the center line of the rotating shaft, the center line of the placing support plate, the center line of the clamping screw, the center line of the baffle, the center line of the pin shaft and the barrel seat are arranged on the same straight line, a rotating shaft, a placing support plate, a clamping screw, a baffle, a pin shaft and a barrel seat are arranged to form a group of inclined support components, and two groups of inclined support components are respectively arranged between the adjusting screw and the bottom plate, and the middle rod portion is arranged to be connected to the strip hole body.
[0026] The present invention is designed to respectively provide leakage strip-shaped holes on the bottom plate and the baffle plate.
[0027] The present invention designs a bevel process positioning method for mechanical processing, and the steps are: when the bevel of the irregular-shaped component is machined, the base plate is installed on the mechanical processing platform, according to the bevel angle of the irregular-shaped component, the angle measuring instrument is installed on the contact piece part, the wrench rod is inserted into the blind hole body, and a rotational force is applied to the left screw part and the right screw part, the left screw part and the right screw part rotate on the middle rod part and the rotating shaft respectively, drive the ear part to rotate on the pin shaft, and make the contact piece part swing left and right, measure the inclination angle of the contact piece part by the angle measuring instrument, ensure the processing bevel angle of the irregular-shaped component, thereby completing the adjustment of the inclination angle of the contact piece part, installing the irregular-shaped component on the contact piece part and the resisting piece part, making the clamping screw rotate on the baffle plate, and the inner end of the clamping screw acts on the irregular-shaped component, thereby completing the clamping of the irregular-shaped component, and machining the bevel of the irregular-shaped component.
[0028] The present invention designs an application of an inclined surface process device and a positioning method for mechanical processing in mechanical processing of the welding slope surface of a welding steel plate. According to the welding slope of the welding steel plate, an angle measuring instrument is installed on the contact piece part, a wrench rod is inserted into the blind hole body, and a rotational force is applied to the left screw part and the right screw part. The left screw part and the right screw part rotate on the middle rod part and the rotating shaft respectively, driving the ear part to rotate on the pin shaft, so that the contact piece part swings left and right, and the inclination angle of the contact piece part is measured by the angle measuring instrument to ensure the welding slope of the welding steel plate, thereby completing the adjustment of the inclination angle of the contact piece part, installing the inclined surface process device at intervals between the lower end face part of the welding steel plate and the mechanical processing platform, so that the two welding steel plates are installed on the contact piece part in an "eight" shape, and the clamping screw is rotated on the baffle plate, and the inner end head of the clamping screw acts on the welding steel plate, thereby completing the clamping of the welding steel plate, and machining the upper end face parts of the two welding steel plates by a milling cutter.
[0029] The technical effect of the present invention is that it includes parts such as a base plate, a scale plate, an adjusting screw, an adjusting nut, a placing support plate, a pressing screw, a baffle, a pin and a fixing seat. The scale plate has an angle scale, which is mainly used for angle measurement during the angle adjustment process, eliminating the need to repeatedly measure with an angle ruler. At the same time, it avoids the problem of inaccurate measurement caused by errors during repeated measurements, and improves the angle positioning accuracy. The adjusting screw and the adjusting nut are mainly used for adjusting the angle. An adjusting screw hole is drilled in the adjusting screw, which can be rotated by the lever principle. The surface is processed with a reverse thread, and the middle part is concave and runs through the scale plate. A threaded hole matching the adjusting screw is installed in the middle of the side of the adjusting nut. The adjusting screw and the adjusting nut are connected by threads to realize the left and right movement of the nut, thereby achieving the purpose of angle adjustment. At the same time, a scale is installed on the surface of the adjusting screw, which is used in conjunction with the scale of the scale plate to achieve accurate angle adjustment. The left-right symmetrical adjustment is adopted to improve the adjustment efficiency, achieve one adjustment and two positioning, and double the efficiency.
[0030] Place the pallet, including the pallet, ear plate, fixing ring, and bottom pallet. It is mainly used for the placement and fixation of parts and components, and is the placement position of the parts and components. One end is connected to the bottom plate by a hinge, and a bottom pallet is installed at the bottom to position the bottom of the part to be processed. A fixed ear plate is installed at the rear, which is connected to the adjusting nut by a hinge, and can transmit the angle adjustment force given by the adjusting nut to determine the inclination angle. The clamping screw is used to clamp and fix the parts. It is connected to the baffle by a thread, and the square milling surface is performed at the rear. It is mainly used for external tools to tighten and rotate, and has the advantages of saving time and effort. The baffle has a screw hole in the middle that matches the clamping screw. It is mainly used to fix the clamping nut and provide clamping force to the clamping nut, which helps to position and clamp the parts and fix them. The degree is determined. The inclination angle of the part to be processed is determined according to the processing part angle or the drawing size. The device is secure and the device is placed in a position that matches the processing equipment and fixed. It can be fixed by riveting, threading, inlaying, etc., and the fixing method is not limited. Angle adjustment: The adjusting screw is rotated and adjusted by the lever principle to achieve symmetrical movement of the adjusting nut. The adjusting nut transmits force to the entire placement tray through the ear plate at the same time to achieve the adjustment of the tray angle. The adjusting screw is used in conjunction with the scale plate to read the angle data and make the angle data consistent with the required scale. The parts are fixed, and the parts to be processed are placed on the placement tray. They are placed symmetrically on the left and right. The lower part of the parts to be processed is required to be in full contact with the bottom tray, and it is not allowed to be placed in the air. The parts are pressed. The square part of the pressing screw is tightened by an external tool, and it is rotated to extend the pressing screw until it completely hits the parts to be processed and no longer rotates. The parts are processed and the processing equipment is started to process the parts to be processed. During the processing at one end, the opposite part to be processed can be clamped in the same way to achieve symmetrical processing on the left and right. The parts are unloaded. The square part of the pressing screw is tightened by an external tool, and it is rotated to retract the pressing screw until it does not affect the disassembly of the parts. The parts are disassembled. The remaining parts remain unchanged, and the parts to be processed are replaced to achieve fast and efficient processing of parts. By adopting the technology of the present invention, repeated measurements in the process of angle positioning can be reduced, and precision can be achieved in one step. At the same time, the device adopts one-time adjustment and double-side positioning, and the adjustment efficiency is doubled. The processing process adopts symmetrical double-station processing, which has the advantages of high efficiency and high speed. It can realize simultaneous clamping and processing, save idle time, and double the production efficiency again.
[0031] In the present technical scheme, the placement support plate is the basic component and also the necessary technical feature of the present invention; the bottom plate, the middle plate, the adjusting screw, the rotating shaft, the clamping screw, the baffle, the pin shaft and the cylinder seat are functional components and are the features for realizing other technical effects of the present invention; the design of the technical features such as the plate portion, the strip hole body, the contact sheet portion, the resisting sheet portion, the cylinder portion, the ear portion, the middle rod portion, the left screw portion, the right screw portion and the blind hole body are technical features that comply with the Patent Law and its implementing rules.
[0032] In the present technical solution, the frame for clamping the processing parts with complete parts, the placement of pallets and the displacement device are important technical features. In the technical field of bevel process devices and positioning methods for mechanical processing and their applications, it has novelty, creativity and practicality. The terms in the present technical solution can be explained and understood using patent documents in this technical field. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0034] Figure 1 is a schematic diagram of a bevel process device for mechanical processing according to the present invention,
[0035] Figure 2 This is a schematic diagram of the installation of a bevel process device for mechanical processing according to the present invention.
[0036] Figure 3 is a schematic diagram of the structure of the adjusting screw 3,
[0037] Figure 4 for Figure 3 The main view,
[0038] Figure 5 This is a schematic diagram of the structure for placing the support plate 5.
[0039] Figure 6 for Figure 5 Right view of
[0040] Bottom plate-1, middle plate-2, adjusting screw-3, rotating shaft-4, placing support plate-5, pressing screw-6, baffle-7, pin shaft-8, cylinder seat-9, plate part-21, strip hole body-22, contact piece part-51, resisting piece part-52, cylinder part-53, ear part-54, middle rod part-31, left screw part-32, right screw part-33, blind hole body-34. DETAILED DESCRIPTION
[0041] According to the Examination Guidelines, terms such as “having”, “including” and “comprising” used in the present invention should be understood as not dispensing with the existence or addition of one or more other elements or their combinations.
[0042] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0043] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0044] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other. In addition, unless otherwise specified, the equipment and materials used in the following examples are commercially available. If the processing conditions are not clearly stated, please refer to the purchased product manual or proceed according to conventional methods in the art.
[0045] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0046] A bevel process device for machining, Figure 1 This is one of the first embodiments of the present invention, and this embodiment is specifically described in conjunction with the accompanying drawings. It includes a base plate 1, an intermediate plate 2, an adjusting screw 3, a rotating shaft 4, a placement tray 5, a clamping screw 6, a baffle 7, a pin 8 and a cartridge seat 9, and the intermediate plate 2, the baffle 7 and the cartridge seat 9 are respectively arranged on the base plate 1, the rotating shaft 4 is arranged on the placement tray 5, and the adjusting screw 3 is arranged between the rotating shaft 4 and the intermediate plate 2, the pin 8 is arranged between the placement tray 5 and the cartridge seat 9, and the clamping screw 6 is arranged between the placement tray 5 and the baffle 7.
[0047] In this embodiment, the bottom plate 1 is configured as a rectangular seat-shaped body and the middle portion of the upper end surface of the bottom plate 1 is configured to be connected to the middle plate 2, and the end portions of the upper end surface of the bottom plate 1 are configured to be connected to the baffle 7 and the cylinder seat 9 respectively.
[0048] Through the bottom plate 1, a supporting connection point for the middle plate 2, the baffle plate 7 and the cartridge seat 9 is formed. The bottom plate 1 realizes connection with the middle plate 2, connection with the baffle plate 7 and connection with the cartridge seat 9. Its technical purpose is to serve as a supporting carrier for the middle plate 2, the baffle plate 7 and the cartridge seat 9.
[0049] In this embodiment, a strip hole body 22 is provided in the middle part of the plate portion 21 of the intermediate plate 2 and the lower end surface portion of the plate portion 21 is provided to be connected to the bottom plate 1, the strip hole body 22 is provided to be connected to the adjusting screw 3 in an accommodating manner and the plate portion 21 is provided to be a rectangular sheet-like body, and the strip hole body 22 is provided to be a rectangular long strip hole-like body.
[0050] A supporting connection point for the base plate 1 and the adjusting screw 3 is formed through the middle plate 2. The connection with the base plate 1 is realized by the plate portion 21, and the connection with the adjusting screw 3 is realized by the strip-shaped hole body 22. The technical purpose is to serve as a supporting carrier for the adjusting screw 3.
[0051] In this embodiment, the placement tray 5 is configured to include a contact piece 51, a resisting piece 52, a barrel 53 and an ear 54, and the lower end head of the upper end surface of the contact piece 51 is configured to be connected to the resisting piece 52, the lower end head of the lower end surface of the contact piece 51 is configured to be connected to the barrel 53 and the middle part of the lower end surface of the contact piece 51 is configured to be connected to the ear 54, the barrel 53 is configured to be accommodatingly connected to the pin shaft 8 and the ear 54 is configured to be rotatably connected to the rotating shaft 4, the contact piece 51 is configured to be a rectangular plate-shaped body and the resisting piece 52 is configured to be a rectangular strip-shaped body, the barrel 53 is configured to be a circular tubular body and the ear 54 is configured to be a double-ear connecting seat.
[0052] By placing the support plate 5, a supporting connection point for the rotating shaft 4 and the pin 8 is formed, the ear 54 realizes the connection with the rotating shaft 4, the cylinder 53 realizes the connection with the pin 8, and the contact sheet 51 and the resisting sheet 52 realize the support processing of irregular-shaped parts. The technical purpose is to be used as a supporting carrier for irregular-shaped parts.
[0053] In this embodiment, the rotating shaft 4 is configured as a T-shaped rod and a threaded hole is provided in the transverse portion of the rotating shaft 4 . The threaded hole of the rotating shaft 4 is configured to be connected to the adjusting screw 3 and the vertical portion of the rotating shaft 4 is configured to be rotatably connected to the placement tray 5 .
[0054] A supporting connection point for the adjusting screw 3 and the placing pallet 5 is formed by the rotating shaft 4. The rotating shaft 4 realizes the connection with the adjusting screw 3 and the placing pallet 5. Its technical purpose is to serve as an intermediate connecting component between the adjusting screw 3 and the placing pallet 5.
[0055] In this embodiment, the adjusting screw 3 is configured to include an intermediate rod portion 31, a left screw portion 32 and a right screw portion 33, and one of the ends of the intermediate rod portion 31 is configured to be rotatably connected to the left screw portion 32, and the other end of the intermediate rod portion 31 is configured to be rotatably connected to the right screw portion 33, the intermediate rod portion 31 is configured to be slidably connected to the intermediate plate 2, and the left screw portion 32 and the right screw portion 33 are respectively configured to be threadedly connected to the rotating shaft 4, the intermediate rod portion 31 is configured to be a rectangular rod-shaped body, and the left screw portion 32 and the right screw portion 33 are respectively configured to be convex rod-shaped bodies, blind hole bodies 34 are respectively provided on the outer side surfaces of the extended end of the left screw portion 32 and the outer side surfaces of the extended end of the right screw portion 33, and threaded bodies are respectively provided on the contraction ends of the left screw portion 32 and the contraction ends of the right screw portion 33, and the blind hole body 34 is configured to be a circular hole-shaped body.
[0056] By adjusting the screw 3, a supporting connection point for the middle plate 2 and the rotating shaft 4 is formed, the middle rod portion 31 realizes the connection with the middle plate 2, the left screw portion 32 and the right screw portion 33 realize the connection with the rotating shaft 4, and the blind hole body 34 realizes the application of rotational force to the left screw portion 32 and the right screw portion 33. The technical purpose is to adjust the inclination angle of the placed tray 5.
[0057] In the present embodiment, the cartridge seat 9 is configured as a circular tubular body and the outer side surface of the cartridge seat 9 is configured to be connected to the bottom plate 1 , and the cartridge seat 9 is configured to be connected to the pin shaft 8 in an accommodating manner.
[0058] A supporting connection point for the base plate 1 and the pin 8 is formed through the cartridge seat 9. The cartridge seat 9 realizes connection with the base plate 1 and the pin 8. Its technical purpose is to serve as a connecting component between the tray 5 and the base plate 1.
[0059] In this embodiment, the pin shaft 8 is configured as a round rod-shaped body and the pin shaft 8 is configured to be serially connected to the placement support plate 5 and the cartridge seat 9 respectively.
[0060] A supporting connection point for the placement pallet 5 and the cartridge seat 9 is formed by the pin shaft 8. The connection with the placement pallet 5 and the cartridge seat 9 is realized by the pin shaft 8. Its technical purpose is to serve as a connecting component between the placement pallet 5 and the base plate 1.
[0061] In this embodiment, the baffle plate 7 is configured as a sheet body having a threaded hole, and the lower end surface portion of the baffle plate 7 is configured to be connected to the base plate 1 , and the threaded hole of the baffle plate 7 is configured to be connected to the pressing screw 6 .
[0062] A supporting connection point for the base plate 1 and the clamping screw 6 is formed by the baffle plate 7. The baffle plate 7 realizes connection with the base plate 1 and the clamping screw 6. Its technical purpose is to serve as a supporting carrier for the clamping screw 6.
[0063] In this embodiment, the clamping screw 6 is configured as a threaded rod and the outer end of the clamping screw 6 is configured as a rectangular rod. The clamping screw 6 is configured to be threadedly connected to the baffle 7 and the inner end of the clamping screw 6 is configured to be distributed corresponding to the placement tray 5.
[0064] A supporting connection point for the placement pallet 5 and the baffle 7 is formed by the clamping screw 6. The connection with the placement pallet 5 and the baffle 7 is realized by the clamping screw 6. The technical purpose is to clamp irregularly shaped parts on the placement pallet 5.
[0065] In this embodiment, the bottom plate 1 and the middle plate 2 and the adjusting screw 3, the rotating shaft 4, the placing pallet 5, the pin 8 and the cartridge seat 9 are arranged to be distributed in a manner of inclined support, and the bottom plate 1, the middle plate 2, the adjusting screw 3, the rotating shaft 4, the placing pallet 5, the pin 8 and the cartridge seat 9 and the pressing screw 6 and the baffle 7 are arranged to be distributed in a manner of tightening and fixing, the center line of the bottom plate 1, the center line of the middle plate 2, the center line of the adjusting screw 3, the center line of the rotating shaft 4, the center line of the placing pallet 5, the center line of the pressing screw 6, the center line of the baffle 7, the center line of the pin 8 and the cartridge seat 9 are arranged on the same straight line, a rotating shaft 4, a placing pallet 5, a pressing screw 6, a baffle 7, a pin 8 and a cartridge seat 9 are arranged to form a group of inclined support components and two groups of inclined support components are respectively arranged between the adjusting screw 3 and the bottom plate 1, and the middle rod portion 31 is arranged to be connected to the strip hole body 22.
[0066] In the second embodiment of the first embodiment of the present invention, leak-through strip-shaped holes are respectively provided on the bottom plate 1 and the baffle plate 7 .
[0067] The connection with the mechanical processing platform is realized by the transparent strip holes of the bottom plate 1 and the transparent strip holes of the baffle 7. The technical purpose is to be used as an external connection interface of the inclined surface process device.
[0068] In the second embodiment of the present invention, the frame, the placement pallet 5 and the displacement device are connected to each other in the manner of clamping the complete component to the processing component.
[0069] In this embodiment, the placement pallet 5 is connected to the frame and the displacement device in a clamping manner according to a set tilt angle.
[0070] In this embodiment, the frame is configured to include a bottom plate 1 and a middle plate 2 .
[0071] In this embodiment, the displacement device is configured to include an adjusting screw 3 , a rotating shaft 4 , a pin 8 and a cartridge seat 9 .
[0072] In this embodiment, a first accessory device is further included and is arranged on the frame. The first accessory device is arranged to include a pressing screw 6 and a baffle 7 .
[0073] The second embodiment of the present invention is based on the first embodiment.
[0074] The present invention is further described below in conjunction with examples. The following examples are intended to illustrate the present invention rather than to further limit the present invention.
[0075] A method for positioning an inclined surface process for machining, the steps of which are: when machining an inclined surface of an irregularly shaped component, a base plate 1 is mounted on a machining platform, an angle measuring instrument is mounted on a contact sheet 51 according to the inclined surface angle of the irregularly shaped component, a wrench rod is inserted into a blind hole body 34, a rotational force is applied to a left screw portion 32 and a right screw portion 33, the left screw portion 32 and the right screw portion 33 are respectively rotated on an intermediate rod portion 31 and a rotating shaft 4, and an ear portion 54 is driven to rotate on a pin 8 , so that the contact piece 51 swings left and right, and the inclination angle of the contact piece 51 is measured by an angle measuring instrument to ensure the processing bevel angle of the irregular-shaped parts, thereby completing the adjustment of the inclination angle of the contact piece 51, and installing the irregular-shaped parts on the contact piece 51 and the resisting piece 52, so that the clamping screw 6 rotates on the baffle 7, and the inner end of the clamping screw 6 acts on the irregular-shaped parts, thereby completing the clamping of the irregular-shaped parts and performing mechanical processing on the bevel of the irregular-shaped parts.
[0076] The invention discloses an application of a bevel process device and a positioning method for machining in machining the welding slope surface of a welded steel plate. According to the welding slope of the welded steel plate, an angle measuring instrument is installed on the contact sheet 51, and a wrench rod is inserted into the blind hole body 34. A rotational force is applied to the left screw portion 32 and the right screw portion 33. The left screw portion 32 and the right screw portion 33 rotate on the intermediate rod portion 31 and the rotating shaft 4 respectively, driving the ear portion 54 to rotate on the pin 8, so that the contact sheet 51 swings left and right. The measuring instrument measures the inclination angle of the contact piece 51 to ensure the welding slope of the welded steel plate, thereby completing the adjustment of the inclination angle of the contact piece 51, and installing an inclined surface process device between the lower end surface of the welded steel plate and the machining platform, so that the two welded steel plates are installed in an "eight" shape on the contact piece 51, and the clamping screw 6 is rotated on the baffle 7, and the inner end of the clamping screw 6 acts on the welded steel plate, thereby completing the clamping of the welded steel plate, and machining the upper end surfaces of the two welded steel plates by a milling cutter.
[0077] When verifying the present invention, it was found that large-scale clamping process equipment was required for processing the bevel or slope of long-length components of steel structures, usually full-surface support clamping. The present invention changes this clamping method and meets the needs of bevel or slope processing of long-length components through point support clamping.
[0078] The present invention has the following characteristics:
[0079] 1. Due to the design of the frame, the placement pallet 5 and the displacement device, the installation of the processing parts is realized through the frame and the placement pallet 5, and the adjustment of the processing bevel of the processing parts is realized through the displacement device, and the clamping of the processing parts by the complete parts is realized, thereby improving the bevel processing efficiency of the processing parts.
[0080] 2. Due to the design of the bottom plate 1 and the middle plate 2, support for two placement pallets 5 is achieved.
[0081] 3. Due to the design of the adjusting screw 3, the rotating shaft 4, the pin 8 and the barrel seat 9, the displacement adjustment of the threaded rod is realized.
[0082] 4. Due to the design of the clamping screw 6 and the baffle 7, the processing parts can be clamped.
[0083] 5. Due to the design of the technical features of the present invention, the effects of the individual and combined technical features have been shown through experiments to have various performance indicators of the present invention that are at least 1.7 times the existing performance indicators, and have been evaluated to have good market value.
[0084] There are other technical features connected with the complete component, such as the frame for clamping the processing component, the placement pallet 5 and the displacement device, which are all embodiments of the present invention, and the technical features of the above-mentioned embodiments can be combined arbitrarily. In order to meet the requirements of the Patent Law, Patent Implementation Rules and Examination Guidelines, all possible combinations of the technical features in the above-mentioned embodiments will no longer be described.
[0085] The above embodiment is only one implementation form of the bevel process device and positioning method for mechanical processing and their applications provided by the present invention. Other variations of the scheme provided by the present invention, adding or reducing components or steps therein, or applying the present invention to other technical fields close to the present invention, all fall within the protection scope of the present invention.
Claims
1. A bevel process device for mechanical processing, characterized in that: The invention comprises a frame used as a support body, a placement support plate (5) arranged on the frame and used for clamping the processing parts, and a displacement device arranged between the placement support plate (5) and the frame and used for adjusting the inclination angle of the placement support plate (5). The frame is configured to include a bottom plate (1) and a middle plate (2). The displacement device is configured to include an adjusting screw (3), a rotating shaft (4), a pin (8) and a cartridge seat (9). It also includes a first accessory device and the first accessory device is arranged on the frame. The first accessory device is arranged to include a pressing screw (6) and a baffle (7). An intermediate plate (2), a baffle plate (7) and a cartridge seat (9) are respectively arranged on the bottom plate (1); a rotating shaft (4) is arranged on the placement support plate (5); an adjusting screw (3) is arranged between the rotating shaft (4) and the intermediate plate (2); a pin shaft (8) is arranged between the placement support plate (5) and the cartridge seat (9); and a pressing screw (6) is arranged between the placement support plate (5) and the baffle plate (7). The placement support plate (5) is configured to include a contact piece (51), a resisting piece (52), a barrel (53) and an ear (54); the lower end head of the upper end surface of the contact piece (51) is configured to be connected to the resisting piece (52); the lower end head of the lower end surface of the contact piece (51) is configured to be connected to the barrel (53); and the middle part of the lower end surface of the contact piece (51) is configured to be connected to the ear (54); the barrel (53) is configured to be accommodatingly connected to the pin shaft (8) and the ear (54) is configured to be rotatably connected to the rotating shaft (4); the contact piece (51) is configured to be a rectangular plate-shaped body and the resisting piece (52) is configured to be a rectangular strip-shaped body; the barrel (53) is configured to be a circular tubular body and the ear (54) is configured to be a double-ear connecting seat; The bottom plate (1) is configured as a rectangular seat-shaped body, and the middle portion of the upper end surface of the bottom plate (1) is configured to be connected to the middle plate (2), and the end portions of the upper end surface of the bottom plate (1) are configured to be connected to the baffle (7) and the cylinder seat (9), respectively. A strip hole body (22) is provided in the middle part of the plate part (21) of the middle plate (2), and the lower end surface part of the plate part (21) is arranged to be connected to the bottom plate (1), the strip hole body (22) is arranged to be connected to the adjusting screw rod (3) in an accommodating manner, and the plate part (21) is arranged to be a rectangular sheet-shaped body, and the strip hole body (22) is arranged to be a rectangular long strip hole-shaped body, The rotating shaft (4) is configured as a T-shaped rod-shaped body and a threaded hole body is configured at the transverse portion of the rotating shaft (4). The threaded hole body of the rotating shaft (4) is configured to be connected to the adjusting screw (3) and the vertical portion of the rotating shaft (4) is configured to be rotatably connected to the placement support plate (5). The adjusting screw (3) is configured to include an intermediate rod portion (31), a left screw portion (32) and a right screw portion (33), and one end of the intermediate rod portion (31) is configured to be rotatably connected to the left screw portion (32), and the other end of the intermediate rod portion (31) is configured to be rotatably connected to the right screw portion (33), the intermediate rod portion (31) is configured to be slidably connected to the intermediate plate (2), and the left screw portion (32) and the right screw portion (33) are respectively configured to be rotatably connected to the rotating shaft ( 4) a threaded connection, wherein the middle rod portion (31) is configured as a rectangular rod-shaped body and the left screw portion (32) and the right screw portion (33) are respectively configured as convex rod-shaped bodies, a blind hole body (34) is respectively configured on the outer side surface of the extended end of the left screw portion (32) and the outer side surface of the extended end of the right screw portion (33) and a threaded body is respectively configured on the contracted end of the left screw portion (32) and the contracted end of the right screw portion (33), and the blind hole body (34) is configured as a circular hole-shaped body, The cartridge seat (9) is configured as a circular tubular body and the outer side surface of the cartridge seat (9) is configured to be connected to the bottom plate (1). The cartridge seat (9) is configured to be connected to the pin shaft (8) in an accommodating manner. The pin shaft (8) is configured as a circular rod-shaped body and the pin shaft (8) is configured to be connected to the placement support plate (5) and the cartridge seat (9) in a through-type manner. The baffle (7) is configured as a sheet having a threaded hole, and the lower end surface of the baffle (7) is configured to be connected to the bottom plate (1), and the threaded hole of the baffle (7) is configured to be connected to the pressing screw (6). The pressing screw (6) is configured as a threaded rod-shaped body and the outer end of the pressing screw (6) is configured as a rectangular rod-shaped body. The pressing screw (6) is configured to be threadedly connected to the baffle (7) and the inner end of the pressing screw (6) is configured to be distributed correspondingly to the placement support plate (5). A rotating shaft (4), a placing support plate (5), a pressing screw (6), a baffle (7), a pin shaft (8) and a cylinder seat (9) are arranged to form a group of inclined support components, and two groups of inclined support components are respectively arranged between the adjusting screw (3) and the bottom plate (1), and the middle rod part (31) is arranged to be connected to the strip hole body (22).
2. The bevel process device for machining according to claim 1, characterized in that: Leakage strip-shaped holes are respectively provided on the bottom plate (1) and the baffle plate (7).
3. A method for positioning a bevel process of a bevel process device for machining according to claim 1, characterized in that the steps are: When machining the inclined surface of an irregular-shaped component, the base plate (1) is mounted on a machining platform, an angle measuring instrument is mounted on the contact sheet (51) according to the inclined surface angle of the irregular-shaped component, a spanner rod is inserted into the blind hole body (34), and a rotational force is applied to the left screw rod (32) and the right screw rod (33). The left screw rod (32) and the right screw rod (33) rotate on the intermediate rod (31) and the rotating shaft (4) respectively, driving the ear (54) to rotate on the pin (8), so that the contact sheet (51) ) is swung left and right, and the inclination angle of the contact piece (51) is measured by an angle measuring instrument to ensure the processing bevel angle of the irregular-shaped component, thereby completing the adjustment of the inclination angle of the contact piece (51), installing the irregular-shaped component on the contact piece (51) and the resisting piece (52), and causing the clamping screw (6) to rotate on the baffle (7), so that the inner end of the clamping screw (6) acts on the irregular-shaped component, thereby completing the clamping of the irregular-shaped component and performing mechanical processing on the bevel of the irregular-shaped component.
4. An application of the bevel processing device for machining according to claim 1 and the positioning method according to claim 3 in machining the welding slope surface of a welded steel plate, characterized in that: According to the welding slope of the welded steel plate, an angle measuring instrument is installed on the contact piece (51), a spanner rod is inserted into the blind hole body (34), and a rotational force is applied to the left screw part (32) and the right screw part (33). The left screw part (32) and the right screw part (33) rotate on the intermediate rod part (31) and the rotating shaft (4) respectively, driving the ear part (54) to rotate on the pin (8), so that the contact piece (51) swings left and right. The inclination of the contact piece (51) is measured by the angle measuring instrument. Angle measurement is performed to ensure the welding slope of the welded steel plate, thereby completing the adjustment of the inclination angle of the contact piece (51). An inclined surface process device is installed between the lower end surface of the welded steel plate and the machining platform, so that the two welded steel plates are installed on the contact piece (51) in an "eight" shape, and the clamping screw (6) is rotated on the baffle (7), and the inner end of the clamping screw (6) acts on the welded steel plate, thereby completing the clamping of the welded steel plate, and the upper end surface of the two welded steel plates is machined by a milling cutter.
Citation Information
Patent Citations
Angle-adjustable tool for inclined hole machining of parts
CN107160211A
Inclined plane process device for machining
CN212169626U