Button snap-fastening device
By designing a button split device, the coordination of the detection and processing mechanism and the shielding member is used to solve the problem of high defect rate in button laser processing, and efficient sorting of buttons and improving yield.
Patent Information
- Application Number
- CN201911366534.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Priority Date
- 2019-12-12
- Filing Date
- 2019-12-26
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2039-12-26
AI Technical Summary
During the button laser processing, the laser device does not work, causing the button to fall directly into the recycling box, increasing the defective rate of the button.
A button split-button device is designed, including an assembly mechanism, a detection and processing mechanism, a feeding mechanism and a shielding member. The buttons are detected and the movement of the shielding member is controlled to prevent unprocessed buttons from entering the feeding mechanism and reduce the defective rate.
It effectively reduces the defective rate of buttons, improves the sorting efficiency of finished and semi-finished products, and reduces the defective rate of finished buttons.
Smart Images

Figure CN111112099B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of textile machinery, and particularly to a button sorting device. Background Art
[0002] When processing buttons, laser processing is performed on the buttons, and then the processed buttons are collected. However, when processing buttons in batches, the defective rate needs to be controlled. In the traditional laser processing process, sometimes the laser device does not emit laser, that is, the buttons will directly fall into the recycling bin for collection. Therefore, this situation will increase the defective rate of the buttons. Summary of the Invention
[0003] Based on this, it is necessary to provide a button sorting device that can reduce the defective rate of buttons.
[0004] The technical solution is as follows:
[0005] A button sorting device includes: a mounting body, an assembling mechanism, a detection and processing mechanism, a receiving mechanism, and a shielding member. The assembling mechanism is rotatably mounted on the mounting body. The assembling mechanism is used for placing buttons. The detection and processing mechanism is used for detecting the buttons located on the assembling mechanism. The receiving position of the receiving mechanism corresponds to the discharging position of the assembling mechanism. The shielding member is movably mounted at the receiving position. The shielding member is electrically connected to the detection and processing mechanism, and the shielding member is used for shielding the receiving position.
[0006] When the above button sorting device is in use, first place the buttons on the assembling mechanism. Then, by rotating the assembling mechanism, the buttons (the buttons located on the assembling mechanism) are aligned with the detection and processing mechanism. At this time, the detection and processing mechanism will detect and process the buttons. After the detection and processing mechanism finishes processing the buttons, the assembling mechanism continues to rotate, so that the buttons correspond to the receiving mechanism, that is, the buttons can be introduced from the discharging position of the assembling mechanism to the receiving position of the receiving mechanism. When the detection and processing mechanism detects and processes the buttons, when there is no button assembled on the assembling mechanism or the detection and processing mechanism does not detect the button on the assembling mechanism (since the button is not detected, the detection and processing mechanism will not process the button), the detection and processing mechanism will control the movement of the shielding member and shield the receiving position of the receiving mechanism, thereby avoiding the unprocessed buttons from falling into the receiving mechanism, that is, reducing the defective rate of the buttons in the receiving mechanism.
[0007] The technical solution is further described below:
[0008] The assembling mechanism includes an assembling seat and a plurality of assembling parts. The plurality of assembling parts are circumferentially mounted on the assembling seat, and the plurality of assembling parts are all used for assembling buttons.
[0009] The assembly part includes a first driving member, an ejecting member and a plurality of clamping members. The plurality of clamping members are installed on the assembly base, and the plurality of clamping members form an assembly opening for installing buttons on the assembly base. The first driving member is connected to the ejecting member, and the ejecting member is movably installed at the assembly opening.
[0010] The button splitting device further includes a loading manipulator, and the button is installed and cooperated with the assembly part through the loading manipulator.
[0011] The detection and processing mechanism includes a camera member, a processor and a laser processing member. The camera member and the laser processing member are both electrically connected to the processor. The camera member is used to collect button information on the assembly mechanism, and the laser processing member is used to perform laser processing on the buttons on the assembly mechanism.
[0012] The detection and processing mechanism further includes a first supplementary lighting member and a second supplementary lighting member. The first supplementary lighting member and the second supplementary lighting member are located at both ends of the camera member, and the light emitting ends of the first supplementary lighting member and the second supplementary lighting member both face the assembly part.
[0013] The button splitting device further includes a second driving member. The second driving member is connected to the assembly mechanism, and the second driving member is used to drive the assembly mechanism to rotate on the installation body.
[0014] The material receiving mechanism includes a material receiving box. The material receiving box is provided with a first discharge channel and a second discharge channel. The feed inlets of the first discharge channel and the second discharge channel form the material receiving place of the material receiving mechanism. The shielding member is movably installed between the feed inlet of the first discharge channel and the feed inlet of the second discharge channel, and the shielding member can shield the feed inlet of the first discharge channel or the feed inlet of the second discharge channel.
[0015] The button splitting device further includes a material receiving shell. The material receiving shell covers the material receiving place of the material receiving mechanism, and the material receiving shell is provided with a material receiving opening. The feed inlets of the first discharge channel and the second discharge channel are both communicated with the material receiving opening, and the shielding member is located at the material receiving opening.
[0016] The button splitting device is further provided with a third driving member. The third driving member is electrically connected to the detection and processing mechanism, and the third driving member is connected to the shielding member. Description of the Drawings
[0017] Figure 1 It is a partial structural schematic diagram of the button splitting device according to an embodiment of the present invention;
[0018] Figure 2Schematic cross-sectional structure diagram of the button unbuttoning device according to an embodiment of the present invention;
[0019] Figure 3 Schematic partial structure diagram of the button unbuttoning device according to an embodiment of the present invention.
[0020] Explanation of reference numerals:
[0021] 10. Button, 100. Installation body, 200. Assembly mechanism, 210. Assembly seat, 220. Assembly part, 221. Ejecting member, 222. Clamping member, 300. Detection and processing mechanism, 310. Imaging member, 320. Laser processing member, 330. First supplementary lighting member, 340. Second supplementary lighting member, 400. Material receiving mechanism, 410. Shielding member, 420. Material receiving box, 430. Material receiving location, 431. First discharge channel, 4311. Feed inlet of the first discharge channel, 432. Second discharge channel, 4321. Feed inlet of the second discharge channel, 433. Material receiving housing, 434. Third driving member, 500. Loading manipulator. Detailed implementation manners
[0022] In order to make the objectives, technical solutions and advantages of the present invention clearer and more understandable, the present invention will be further described in detail below with reference to the accompanying drawings and specific implementation manners. It should be understood that the specific implementation manners described herein are only used to explain the present invention and do not limit the protection scope of the present invention.
[0023] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration and do not represent the only implementation manner.
[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present invention belongs. The terms used in the description of the present invention herein are only for the purpose of describing specific implementation manners and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0025] The "first" and "second" in the present invention do not represent specific quantities and sequences, but are only used for name distinction.
[0026] Such as Figures 1 to 3As shown, in one embodiment, a button fastening device includes: a mounting body 100, an assembly mechanism 200, a detection and processing mechanism 300, a material receiving mechanism 400, and a shielding member 410. The assembly mechanism 200 is rotatably mounted on the mounting body 100. The assembly mechanism 200 is used to place buttons 10. The detection and processing mechanism 300 is used to detect the buttons 10 located on the assembly mechanism 200. The material receiving portion 430 of the material receiving mechanism 400 corresponds to the discharging portion of the assembly mechanism 200. The shielding member 410 is movably mounted at the material receiving portion 430. The shielding member 410 is electrically connected to the detection and processing mechanism 300, and the shielding member 410 is used to shield the material receiving portion 430.
[0027] When the above button fastening device is in use, first, the buttons 10 are placed on the assembly mechanism 200. Then, by rotating the assembly mechanism 200, the buttons 10 (the buttons 10 located on the assembly mechanism 200) are aligned with the detection and processing mechanism 300. At this time, the detection and processing mechanism 300 will detect and process the buttons 10. After the detection and processing mechanism 300 finishes processing the buttons 10, the assembly mechanism 200 continues to rotate, so that the buttons 10 correspond to the material receiving mechanism 400, that is, the buttons 10 can be introduced from the discharging portion of the assembly mechanism 200 into the material receiving portion 430 of the material receiving mechanism 400. When the detection and processing mechanism 300 detects and processes the buttons 10, when there is no button 10 assembled on the assembly mechanism 200 or the detection and processing mechanism 300 does not detect the button 10 on the assembly mechanism 200 (since the button 10 is not detected, the detection and processing mechanism 300 will not process the button 10), the detection and processing mechanism 300 will control the movement of the shielding member 410 (cover plate or baffle) and shield the material receiving portion 430 of the material receiving mechanism 400, thereby preventing the unprocessed buttons 10 from falling into the material receiving mechanism 400, that is, reducing the defective rate of the buttons 10 in the material receiving mechanism 400.
[0028] Such as Figure 1 and Figure 2As shown, in one embodiment, the assembly mechanism 200 includes an assembly base 210 and a plurality of assembly parts 220. The plurality of assembly parts 220 are circumferentially installed on the assembly base 210, and each of the plurality of assembly parts 220 is used for assembling the button 10. Specifically, the installation body 100 is a processing table or a processing box. The assembly base 210 can be in the shape of a cuboid or a cube. In this embodiment, the assembly base 210 is in the shape of a cube. The number of the assembly parts 220 is four. After the assembly base 210 is rotatably installed on the installation body 100, the four assembly parts 220 are respectively installed on the four side surfaces of the assembly base 210. That is, the assembly base 210 rotates horizontally on the installation body 100, so that each side surface of the assembly base 210 can move to a preset feeding position for feeding (installing the button 10). Further, since the four surfaces of the assembly base 210 are all installed with assembly parts 220, the assembly base 210 can be fed once every 90° rotation, thereby improving the feeding efficiency of the button splitting device.
[0029] As Figure 1 and Figure 3 shown, in one embodiment, the assembly part 220 includes a first driving member, an ejecting member 221 and a plurality of clamping members 222. The plurality of clamping members 222 are installed on the assembly base 210, and the plurality of clamping members 222 form an assembly opening for installing the button 10 on the assembly base 210. The first driving member is connected to the ejecting member 221, and the ejecting member 221 is movably installed at the assembly opening. The button splitting device further includes a feeding manipulator 500. The button 10 is installed and cooperated with the assembly part 220 through the feeding manipulator 500. Specifically, the first driving member is a cylinder or a motor. Both the ejecting member 221 and the clamping members 222 are rod bodies or column bodies. When the assembly part 220 corresponds to the feeding position, the feeding manipulator 500 moves towards the assembly mechanism 200, so as to realize clamping the button 10 into the assembly opening. At this time, the plurality of clamping members 222 will simultaneously clamp and fix the button 10 to ensure the fixing effect of the button 10 in the assembly opening. After the button 10 rotates with the assembly mechanism 200 to the corresponding position of the receiving mechanism 400, the first driving member will control the ejecting member 221 to perform telescopic movement relative to the assembly mechanism 200, so as to realize ejecting the button 10 from the assembly opening. After the button 10 is ejected from the assembly opening, the first driving member will control the ejecting member 221 to reset again to avoid obstruction when the next button 10 is installed in the assembly opening.
[0030] As Figure 3As shown, in one embodiment, the detection and processing mechanism 300 includes a camera 310, a processor, and a laser processing unit 320. The camera 310 and the laser processing unit 320 are both electrically connected to the processor. The camera 310 is used to collect information about the button 10 on the assembly mechanism 200, and the laser processing unit 320 is used to perform laser processing on the button 10 on the assembly mechanism 200.
[0031] Specifically, the camera 310 is an image collector or a camera. The processor is a PC processor or a PLC processor. The laser processor is a laser gun or a laser. The camera 310 and the laser processing unit 320 face different sides of the assembly base 210 respectively. For example: when there is a button 10 to be processed on the first side of the assembly base 210, the assembly base 210 rotates 90° clockwise (or counterclockwise). The first side of the assembly base 210 corresponds to the camera 310. At this time, the camera 310 collects the information of the button 10 on the first side of the assembly base 210. After the information collection of the camera 310 is completed, the assembly base 210 will continue to rotate 90° clockwise (or counterclockwise). At this time, the first side of the assembly base 210 corresponds to the laser processing unit 320. At the same time, the information of the button 10 collected by the camera 310 will be fed back to the processor, and the processor will control whether the laser processing unit 320 performs laser operation on the button 10 on the first side. Finally, the assembly base 210 will rotate 90° again, so that the button 10 on the first side reaches the position corresponding to the material receiving mechanism 400 and ejects the button 10. During the above entire process, sometimes the processor cannot collect the information of the button 10 installed on the assembly base 210, resulting in the inability to control the laser processing unit 320 to process the corresponding button 10. Therefore, in order to avoid unprocessed buttons 10 being introduced into the material receiving mechanism 400 and increasing the defective rate of button 10 processing, when the processor controls the laser processing unit 320 not to process, it will also control the shielding member 410 to shield the material receiving part 430 of the material receiving mechanism 400, thereby preventing unprocessed buttons 10 from being introduced into the material receiving mechanism 400.
[0032] As Figure 3 shown, in one embodiment, the detection and processing mechanism 300 further includes a first light supplementing member 330 and a second light supplementing member 340. The first light supplementing member 330 and the second light supplementing member 340 are located at both ends of the camera 310, and the light emitting ends of the first light supplementing member 330 and the second light supplementing member 340 both face the assembly part 220. Specifically, the first light supplementing member 330 and the second light supplementing member 340 are lighting lamps or flashlights. By supplementing light to the camera 310 through the first light supplementing member 330 and the second light supplementing member 340, the image collected by the camera 310 becomes clearer.
[0033] AsFigure 1 As shown, in one embodiment, the button snap device further includes a second driving member. The second driving member is connected to the assembling mechanism 200, and the second driving member is configured to drive the assembling mechanism 200 to rotate on the mounting body 100. Specifically, the second driving member is a cylinder or a motor. When processing a button 10, the assembling seat 210 needs to rotate three times, and each rotation is 90°. That is, after the button 10 is placed on the assembling seat 210, the assembling seat 210 makes the first rotation (rotation angle 90°), and at this time, an image of the button 10 on the assembling seat 210 is collected. The assembling seat 210 makes the second rotation (rotation angle 90°), and at this time, the button 10 on the assembling seat 210 is processed. The assembling seat 210 makes the third rotation (rotation angle 90°), and at this time, the processed button 10 on the assembling seat 210 is guided away from the assembling seat 210. Further, according to the processing requirements, the interval time of each rotation of the second driving member can also be adjusted.
[0034] As Figure 1 and Figure 2 As shown, in one embodiment, the material receiving mechanism 400 includes a material receiving box 420. The material receiving box 420 is provided with a first discharge channel 431 and a second discharge channel 432. The feed inlet 4311 of the first discharge channel and the feed inlet 4321 of the second discharge channel form the material receiving portion 430 of the material receiving mechanism 400. The shielding member 410 is movably installed between the feed inlet of the first discharge channel 431 and the feed inlet of the second discharge channel 432, and the shielding member 410 can shield the feed inlet 4311 of the first discharge channel or the feed inlet 4321 of the second discharge channel.
[0035] Specifically, the first discharge channel 431 is used to receive the finished button 10 products, and the second discharge channel 432 is used to receive the unprocessed button 10 semi-finished products. When the detection and processing mechanism 300 does not perform a processing operation on the button 10, at this time, the button 10 is an unprocessed semi-finished product, and the shielding member 410 will block the feed inlet 4311 of the first discharge channel, so that the semi-finished button 10 is directly introduced into the second discharge channel 432 for collection. When the detection and processing mechanism 300 performs a processing operation on the button 10, at this time, the button 10 is a finished product, and the shielding member 410 will block the feed inlet 4321 of the second discharge channel, so that the finished button 10 is directly introduced into the first discharge channel 431 for collection. Currently, in the traditional method, the finished and semi-finished buttons 10 are often mixed together. When the defective rate of the buttons 10 does not meet the requirements, the staff needs to pick out the mixed semi-finished buttons 10. Compared with the traditional method, the above button sorting device realizes the sorting and collection of the finished buttons 10 and the semi-finished buttons 10. On the one hand, it reduces the defective rate of the finished buttons 10, and on the other hand, it also improves the sorting efficiency of the finished buttons 10 and the semi-finished buttons 10.
[0036] As Figures 1 to 3 shown, in one embodiment, the button sorting device further includes a receiving shell 433. The receiving shell 433 covers the receiving portion 430 of the receiving mechanism 400, and the receiving shell 433 is provided with a receiving port. The feed inlet 4311 of the first discharge channel and the feed inlet 4321 of the second discharge channel are both communicated with the receiving port, and the shielding member 410 is located at the receiving port. The button sorting device is further provided with a third driving member 434. The third driving member 434 is electrically connected to the detection and processing mechanism 300, and the third driving member 434 is connected to the shielding member 410. Specifically, the receiving shell 433 can increase the receiving volume of the receiving portion 430, so as to facilitate the buttons 10 to more effectively fall into the receiving mechanism 400. The third driving member 434 is a cylinder or a motor. The driving end of the third driving member 434 is inserted into the receiving shell 433 and connected to the shielding member 410.
[0037] The technical features of the above embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope recorded in this specification.
[0038] The above-described embodiments merely represent several implementation manners of the present invention. The description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the invention patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can still be made, and these all fall within the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the appended claims.
Claims
1. A button fastening device, characterized in that, Comprising: An installation body, an assembly mechanism, a detection and processing mechanism, a material receiving mechanism, and a shielding member. The assembly mechanism is rotatably installed on the installation body. The assembly mechanism is used for placing buttons. The detection and processing mechanism is used for detecting the buttons located on the assembly mechanism. The material receiving location of the material receiving mechanism corresponds to the discharging location of the assembly mechanism. The shielding member is movably installed at the material receiving location. The shielding member is electrically connected to the detection and processing mechanism, and the shielding member is used for shielding the material receiving location. The detection and processing mechanism includes a camera, a processor, and a laser processing member. Both the camera and the laser processing member are electrically connected to the processor. The camera is used for collecting button information on the assembly mechanism. The laser processing member is used for performing laser processing on the buttons on the assembly mechanism. The material receiving mechanism includes a material receiving box. The material receiving box is provided with a first discharging channel and a second discharging channel. The feeding ports of the first discharging channel and the second discharging channel form the material receiving location of the material receiving mechanism. The shielding member is movably installed between the feeding port of the first discharging channel and the feeding port of the second discharging channel, and the shielding member can shield the feeding port of the first discharging channel or the feeding port of the second discharging channel. The first discharging channel is used for receiving the finished button products after processing. The second discharging channel is used for receiving the unprocessed button semi-finished products. The assembly mechanism includes an assembly seat and four assembly parts. The four assembly parts are installed on the assembly seat along the circumferential direction of the assembly seat, and the four assembly parts are respectively installed on the four side surfaces of the assembly seat in one-to-one correspondence. The assembly part includes a first driving member, an ejecting member, and a plurality of clamping members. The plurality of clamping members are installed on the assembly seat, and the plurality of clamping members form an assembly opening for installing buttons on the assembly seat. The first driving member is connected to the ejecting member. The ejecting member is movably installed at the assembly opening. Both the ejecting member and the clamping member are rod-shaped or column-shaped bodies.
2. The snap button device according to claim 1, wherein, It further includes a loading manipulator. The buttons are installed and cooperated with the assembly part through the loading manipulator.
3. The snap button device according to claim 1, wherein The detection and processing mechanism further includes a first supplementary lighting member and a second supplementary lighting member. The first supplementary lighting member and the second supplementary lighting member are located at both ends of the camera, and the light-emitting ends of the first supplementary lighting member and the second supplementary lighting member both face the assembly part.
4. The snap button device according to claim 1, characterized in that, It further includes a second driving member. The second driving member is connected to the assembly mechanism. The second driving member is used for driving the assembly mechanism to rotate on the installation body.
5. The snap button device according to claim 1, characterized in that, 6. The snap button device according to claim 5, characterized in that, It further includes a material receiving shell. The material receiving shell covers the material receiving location of the material receiving mechanism. The material receiving shell is provided with a material receiving opening. The feeding ports of the first discharging channel and the second discharging channel are both communicated with the material receiving opening. The shielding member is located at the material receiving opening. A third driving member is further provided. The third driving member is electrically connected to the detection and processing mechanism. The third driving member is connected to the shielding member.
Citation Information
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