A copper busbar processing combined line body with two storage bins and three wires

Abstract

The present invention discloses a copper bar processing combined line with two warehouses and three lines; it belongs to the copper bar processing technical field; its technical points include a first cache warehouse, a second cache warehouse and three copper bar production lines, the first cache warehouse and the second cache warehouse both include a truss, a controller is fixedly connected to one side of the lower end of the truss, a first movable plate is arranged on the top of the truss on the first cache warehouse, and a second movable plate is arranged on the top of the truss on the second cache warehouse. The present invention sets three copper bar production lines of different specifications and two copper bar material cache warehouses, and sets a precision linear guide lifting mechanism, a retractable suction cup mechanism, and a precision servo walking mechanism on the copper bar material cache warehouse, so that the device can produce copper bars of different specifications with a large span and high precision, greatly improving the working efficiency of the device.

Description

Technical Field

[0001] The invention relates to the field of copper busbar processing, and more specifically, to a copper busbar processing combined line body with two storage bins and three lines. Background Art

[0002] Copper busbars, also known as copper busbars or copper busbars, are made of copper and are long conductors with rectangular or chamfered (rounded) rectangular cross-sections (rounded copper busbars are generally used now to avoid tip discharge). They play the role of transmitting current and connecting electrical equipment in the circuit. Copper busbars have been widely used in electrical equipment, especially complete sets of power distribution devices; generally, U, V, W phase busbars and PE busbars in power distribution cabinets are made of copper busbars; copper busbars are generally marked with phase color letters or painted with phase color paint during use. U phase copper busbars are painted "yellow", V phase copper busbars are painted "green", W phase copper busbars are painted "red", and PE busbar copper busbars are painted with "yellow and green alternating" colors. At present, the equipment on the production and processing line of copper busbars is mostly melting and casting devices, calenders, blanking machines, pickling machines, finishing mills, milling machines and processing machines. However, at present, when the copper busbar is processed in the above process, many steps still need manual operation to complete. The production process is extremely cumbersome and complicated, labor-intensive, requires a lot of manpower costs, has low production efficiency, and is difficult to ensure production quality. Summary of the invention

[0003] The purpose of the present invention is to provide a highly efficient two-storage three-wire copper busbar processing combined line body in view of the above-mentioned deficiencies in the prior art.

[0004] The technical solution of the present invention is implemented as follows: a two-buffer three-line copper busbar processing combined line body, comprising a first buffer bank, a second buffer bank and three copper busbar production lines;

[0005] The first cache library and the second cache library both include a truss, a controller is fixedly connected to one side of the lower end of the truss, a first movable plate is arranged on the top of the truss on the first cache library, and a second movable plate is arranged on the top of the truss on the second cache library, a lifting cylinder is fixedly connected to the middle of the upper surface of the first movable plate and the second movable plate, a push rod is arranged at the output end of the lifting cylinder, a mounting plate is fixedly connected to the bottom end of the push rod, a connecting plate is arranged at the bottom of the mounting plate, the top of the connecting plate is movably connected to the mounting plate through an electric control rail, the electric control rail is fixedly installed on the mounting plate, a plurality of suction cup manipulators with equal spacing and horizontal distribution are fixedly connected to the bottom end of the connecting plate, a residual material rack is arranged below the truss, and a plurality of storage cargo positions with equal spacing and horizontal distribution are arranged on the top of the residual material rack.

[0006] In the above-mentioned two-storage three-line copper busbar processing combined line, a guide rail is provided on one side of the top end of the truss, the bottom of the end where the first movable plate and the second movable plate are close to each other are movably connected to the guide rail through a slider, and the top of the end where the first movable plate and the second movable plate are close to each other is provided with a connecting component.

[0007] In the above-mentioned two-storage three-line copper busbar processing combination line, a rack is provided on the other side of the top of the truss, and the upper surfaces of the ends of the first movable plate and the second movable plate that are away from each other are fixedly connected to a driving motor, and the output end of the driving motor is fixedly connected to a gear, and the first movable plate and the second movable plate are both provided with a through slot, and the gear passes through the through slot and is meshed with the rack.

[0008] In the above-mentioned two-storage three-wire copper busbar processing combined line body, the connecting component includes two staggered driving cylinders and two staggered connecting slots, and the output end of the driving cylinder is provided with a connecting rod, which is adapted to the connecting slot.

[0009] In the above-mentioned copper busbar processing combined line body with two storage bins and three lines, the two driving cylinders are respectively arranged on the first movable plate and the second movable plate, and the two connecting slots are respectively arranged on the first movable plate and the second movable plate.

[0010] In the above-mentioned two-storage three-line copper busbar processing combined line, a laser transmitter is fixedly connected to the middle of one end of the first movable plate close to the second movable plate, and a laser receiver is fixedly connected to the middle of one end of the second movable plate close to the first movable plate, and the laser transmitter is adapted to the laser receiver.

[0011] In the above-mentioned two-warehouse three-line copper busbar processing combination line, the storage cargo position includes a placement plate, the upper surface of the placement plate is provided with a groove, both ends of the lower surface of the placement plate are connected to the residual material rack through buffer springs, and a support block is arranged below the middle part of the placement plate, and a pressure sensor is embedded on the top of the support block.

[0012] In the above-mentioned two-warehouse and three-line copper bar processing combination line, the three copper bar production lines are respectively set as large, medium and small copper bar production lines, and the three copper bar production lines all include a buffer table, a punching and shearing machine, a marking machine, a chamfering machine, an embossing machine and a bending machine.

[0013] A method for processing a copper busbar assembly line body with two storage bins and three wires, comprising the following steps:

[0014] Step 1: First, the copper bar is transported to the first buffer and the second buffer by the storage trolley, and then the lifting cylinder on the first buffer and the second buffer is started by the controller. The lifting cylinder drives the mounting plate to move downward through the push rod, and the suction cup manipulator on the mounting plate absorbs the copper bar material in the storage trolley;

[0015] Step 2: Start the driving motors on the first movable plate and the second movable plate through the controller. The driving motors cooperate with the gears and racks to drive the first movable plate and the second movable plate to move, move the copper bar material adsorbed by the suction cup manipulator to the storage location, and then control the suction cup manipulator to put the copper bar material into the groove on the storage location;

[0016] Step 3: Then, the copper bar material in the first buffer is moved to the copper bar production line by the lifting cylinder and the driving motor on the first buffer, and the copper bar material is processed. When the copper bar material in the first buffer is used up, the pressure sensor in the residual material rack on the first buffer transmits data to the controller, and the controller controls the driving motors on the first movable plate and the second movable plate to start, so that the first movable plate and the second movable plate move toward each other;

[0017] Step 4: until the laser transmitter on the first movable plate is paired with the laser receiver on the second movable plate, the laser receiver transmits data to the controller, the controller controls the drive motor to stop, and then controls the drive cylinder to start, the drive cylinder drives the connecting rod, so that the connecting rod is inserted into the corresponding connecting slot, and the first movable plate and the second movable plate are limitedly connected;

[0018] Step 5: Then the controller controls the driving motors on the first movable plate and the second movable plate to drive synchronously, so that the first movable plate and the second movable plate move synchronously, and the lifting cylinder on the second movable plate drives the mounting plate to move through the push rod, so that the suction cup manipulator on the mounting plate absorbs the copper bar material, and then drives the connecting plate to move through the electric control guide rail, so that the connecting plate on the second movable plate moves the copper bar material to the connecting plate on the first movable plate, and then absorbs the copper bar material through the suction cup manipulator on the first movable plate, and then moves the copper bar material to the copper bar production line through the electric control guide rail on the first movable plate.

[0019] After the present invention adopts the above structure,

[0020] 1. By setting up three copper bar production lines of different specifications and two copper bar material buffers, the copper bar material buffers are equipped with precision linear guide lifting mechanisms, retractable suction cup mechanisms, and precision servo walking mechanisms, so that the device can produce copper bars of different specifications with large spans and high precision, greatly improving the working efficiency of the device;

[0021] 2. By arranging a connection component, a laser transmitter and a laser receiver on the first movable plate and the second movable plate, the first movable plate and the second movable plate can be connected in a limited position and keep moving synchronously, thereby improving the efficiency of the device in transferring the copper busbar material, and thus improving the working efficiency of the device;

[0022] 3. By arranging a pressure sensor on the storage location, the device can automatically detect the amount of copper busbar materials in the cache warehouse. When the copper busbars in the first cache warehouse are used up, the device can automatically and quickly adjust the positions of the first movable plate and the second movable plate, so that the device can quickly and stably use the materials in the second cache warehouse, thereby improving the working efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The present invention will be further described in detail below in conjunction with the embodiments in the accompanying drawings, but this does not constitute any limitation to the present invention.

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0025] Figure 2 is a schematic side view of a first cache structure of the present invention;

[0026] Figure 3 It is a schematic diagram of the structure of the suction cup manipulator of the present invention;

[0027] Figure 4 is a schematic top view of the first movable plate and the second movable plate structure of the present invention;

[0028] Figure 5 is a schematic cross-sectional view of the connection assembly structure of the present invention;

[0029] Figure 6 It is a schematic cross-sectional view of the storage cargo space structure of the present invention.

[0030] In the figure: the first cache warehouse 1, the second cache warehouse 2, the copper busbar production line 3, the truss 4, the controller 5, the first movable plate 6, the second movable plate 7, the lifting cylinder 8, the push rod 9, the mounting plate 10, the connecting plate 11, the electric control guide rail 12, the suction cup manipulator 13, the residual material rack 14, the storage space 15, the guide rail 16, the rack 17, the drive motor 18, the gear 19, the through groove 20, the connecting component 21, the drive cylinder 22, the connecting rod 23, the connecting slot 24, the laser transmitter 25, the laser receiver 26, the placement plate 27, the groove 28, the buffer spring 29, the support block 30, and the pressure sensor 31. DETAILED DESCRIPTION

[0031] The present invention provides Figure 1-6 A copper busbar processing combined line body with two storage bins and three wires is shown in FIG. Figure 1As shown, it includes a first cache library 1, a second cache library 2 and three copper bar production lines 3. The three copper bar production lines 3 are respectively set as large, medium and small copper bar production lines, and the three copper bar production lines 3 all include a cache table, a punching and shearing machine, a marking machine, a chamfering machine, an embossing machine and a bending machine, so that the present invention can complete the production of three types of copper bars at the same time, thereby improving the working efficiency of the device.

[0032] like Figure 2 and Figure 3 As shown, the first cache library 1 and the second cache library 2 both include a truss 4, a controller 5 is fixedly connected to one side of the lower end of the truss 4, a first movable plate 6 is arranged on the top of the truss 4 on the first cache library 1, and a second movable plate 7 is arranged on the top of the truss 4 on the second cache library 2, and a lifting cylinder 8 is fixedly connected to the middle of the upper surface of the first movable plate 6 and the second movable plate 7, and a push rod 9 is arranged at the output end of the lifting cylinder 8, and a mounting plate 10 is fixedly connected to the bottom end of the push rod 9, and a connecting plate 11 is arranged at the bottom of the mounting plate 10, and the top of the connecting plate 11 is movably connected to the mounting plate 10 through an electric control guide rail 12, and the electric control guide rail 12 is fixedly installed on the mounting plate 10, and a plurality of suction cup manipulators 13 with equal spacing and horizontal distribution are fixedly connected to the bottom end of the connecting plate 11, and a residual material rack 14 is arranged below the truss 4, and a plurality of storage cargo positions 15 with equal spacing and horizontal distribution are arranged on the top of the residual material rack 14, so that the first cache library 1 and the second cache library 2 can both store a plurality of different types of copper busbar materials.

[0033] like Figure 4 As shown, a guide rail 16 is provided on one side of the top of the truss 4, and the bottoms of the ends of the first movable plate 6 and the second movable plate 7 that are close to each other are movably connected to the guide rail 16 through a slider, and the tops of the ends of the first movable plate 6 and the second movable plate 7 that are close to each other are provided with connecting components 21, and a rack 17 is provided on the other side of the top of the truss 4, and the upper surfaces of the ends of the first movable plate 6 and the second movable plate 7 that are away from each other are fixedly connected to a driving motor 18, and the output end of the driving motor 18 is fixedly connected to a gear 19, and the first movable plate 6 and the second movable plate 7 are provided with through grooves 20, and the gear 19 passes through the through grooves 20 and is meshed with the rack 17. Through such an arrangement, the driving motor 18 can drive the first movable plate 6 and the second movable plate 7 to move.

[0034] like Figure 5As shown, the connecting component 21 includes two staggered driving cylinders 22 and two staggered connecting slots 24, the output end of the driving cylinder 22 is provided with a connecting rod 23, the connecting rod 23 is adapted to the connecting slot 24, the two driving cylinders 22 are respectively arranged on the first movable plate 6 and the second movable plate 7, the two connecting slots 24 are respectively arranged on the first movable plate 6 and the second movable plate 7, through such a setting, the two connecting rods 23 cooperate with the connecting slots 24, play the role of limiting the first movable plate 6 and the second movable plate 7, so that the first movable plate 6 and the second movable plate 7 can keep synchronous movement, the first movable plate 6 is fixedly connected to the middle of one end of the second movable plate 7 close to the second movable plate 7 with a laser transmitter 25, the second movable plate 7 is fixedly connected to the middle of one end of the first movable plate 6 close to the first movable plate 6 with a laser receiver 26, the laser transmitter 25 is adapted to the laser receiver 26, when the laser transmitter 25 and the laser transmitter 25 and the laser receiver 26 are adapted to each other, the laser receiver 26 transmits data to the controller 5.

[0035] like Figure 6 As shown, the storage cargo space 15 includes a placement plate 27, a groove 28 is provided on the upper surface of the placement plate 27, both ends of the lower surface of the placement plate 27 are connected to the residual material rack 14 through buffer springs 29, a support block 30 is provided below the middle of the placement plate 27, and a pressure sensor 31 is embedded on the top of the support block 30. The pressure sensor 31 can detect whether there is copper busbar material in the groove 28 on the placement plate 27 and transmit the data to the controller 5.

[0036] The present invention also discloses a method for processing a copper busbar processing combined line body with two storage bins and three wires, comprising the following steps:

[0037] Step 1: First, the copper bar is transported to the first cache warehouse 1 and the second cache warehouse 2 by the storage trolley, and then the lifting cylinder 8 on the first cache warehouse 1 and the second cache warehouse 2 is started by the controller 5. The lifting cylinder 8 drives the mounting plate 10 to move downward through the push rod 9, and the suction cup manipulator 13 on the mounting plate 10 absorbs the copper bar material in the storage trolley;

[0038] Step 2: Start the driving motor 18 on the first movable plate 6 and the second movable plate 7 through the controller 5. The driving motor 18 cooperates with the rack 17 through the gear 19 to drive the first movable plate 6 and the second movable plate 7 to move, and move the copper bar material adsorbed on the suction cup manipulator 13 to the storage position 15, and then control the suction cup manipulator 13 to put the copper bar material into the groove 28 on the storage position 15;

[0039] Step 3: Then, the copper bar material in the first buffer storehouse 1 is moved to the copper bar production line 3 by the lifting cylinder 8 and the driving motor 18 on the first buffer storehouse 1, and the copper bar material is processed. When the copper bar material in the first buffer storehouse 1 is used up, the pressure sensor 31 in the residual material rack 14 on the first buffer storehouse 1 transmits data to the controller 5, and the controller 5 controls the driving motor 18 on the first movable plate 6 and the second movable plate 7 to start, so that the first movable plate 6 and the second movable plate 7 move toward each other;

[0040] Step 4: until the laser transmitter 25 on the first movable plate 6 is paired with the laser receiver 26 on the second movable plate 7, at which time the laser receiver 26 transmits data to the controller 5, the controller 5 controls the drive motor 18 to stop, and then controls the drive cylinder 22 to start, the drive cylinder 22 drives the connecting rod 23, so that the connecting rod 23 is inserted into the corresponding connecting slot 24, and the first movable plate 6 and the second movable plate 7 are limitedly connected;

[0041] Step 5: Then the controller 5 controls the driving motors 18 on the first movable plate 6 and the second movable plate 7 to drive synchronously, so that the first movable plate 6 and the second movable plate 7 move synchronously, and the lifting cylinder 8 on the second movable plate 7 drives the mounting plate 10 to move through the push rod 9, so that the suction cup manipulator 13 on the mounting plate 10 adsorbs the copper bar material, and then drives the connecting plate 11 to move through the electric control guide rail 12, so that the connecting plate 11 on the second movable plate 7 moves the copper bar material to the connecting plate 11 on the first movable plate 6, and then the copper bar material is adsorbed by the suction cup manipulator 13 on the first movable plate 6, and then the copper bar material is moved to the copper bar production line 3 through the electric control guide rail 12 on the first movable plate 6.

[0042] The above embodiments are preferred implementation modes of the present invention and are only used to facilitate the description of the present invention. They are not intended to limit the present invention in any form. Any person with ordinary knowledge in the relevant technical field, if they do not depart from the scope of the technical features of the present invention, can make equivalent embodiments by partial changes or modifications to the technical contents disclosed in the present invention, and they still fall within the scope of the technical features of the present invention without departing from the technical features of the present invention.

Claims

1. A copper busbar processing combined line body with two storage bins and three wires, characterized by: It comprises a first cache library (1), a second cache library (2) and three copper busbar production lines (3); The first cache library (1) and the second cache library (2) both comprise a truss (4), a controller (5) is fixedly connected to one side of the lower end of the truss (4), a first movable plate (6) is arranged on the top of the truss (4) on the first cache library (1), and a second movable plate (7) is arranged on the top of the truss (4) on the second cache library (2), a lifting cylinder (8) is fixedly connected to the middle of the upper surface of the first movable plate (6) and the second movable plate (7), a push rod (9) is arranged at the output end of the lifting cylinder (8), and the bottom end of the push rod (9) is fixedly connected to the lifting cylinder (8), and a push rod (9) is fixedly connected to the lifting cylinder (8). A mounting plate (10) is connected, a connecting plate (11) is arranged at the bottom of the mounting plate (10), the top of the connecting plate (11) is movably connected to the mounting plate (10) through an electric control rail (12), the electric control rail (12) is fixedly mounted on the mounting plate (10), a plurality of suction cup manipulators (13) are fixedly connected to the bottom of the connecting plate (11) and are horizontally distributed at equal intervals, a surplus material rack (14) is arranged below the truss (4), and a plurality of storage cargo positions (15) are horizontally distributed at equal intervals are arranged on the top of the surplus material rack (14); A guide rail (16) is provided on one side of the top end of the truss (4); the bottoms of the ends of the first movable plate (6) and the second movable plate (7) that are close to each other are movably connected to the guide rail (16) via a slider, and the tops of the ends of the first movable plate (6) and the second movable plate (7) that are close to each other are provided with a connecting assembly (21); A rack (17) is provided on the other side of the top of the truss (4); a driving motor (18) is fixedly connected to the upper surface of the ends of the first movable plate (6) and the second movable plate (7) that are away from each other; a gear (19) is fixedly connected to the output end of the driving motor (18); a through slot (20) is provided on the first movable plate (6) and the second movable plate (7); the gear (19) passes through the through slot (20) and is meshed with the rack (17); The connection assembly (21) comprises two staggered drive cylinders (22) and two staggered connection slots (24); a connection rod (23) is provided at the output end of the drive cylinder (22); and the connection rod (23) is adapted to the connection slot (24); A laser transmitter (25) is fixedly connected to the middle of one end of the first movable plate (6) close to the second movable plate (7), and a laser receiver (26) is fixedly connected to the middle of one end of the second movable plate (7) close to the first movable plate (6), and the laser transmitter (25) is adapted to the laser receiver (26); The storage cargo position (15) comprises a placement plate (27), the upper surface of the placement plate (27) is provided with a groove (28), both ends of the lower surface of the placement plate (27) are connected to the residual material rack (14) through buffer springs (29), a support block (30) is arranged below the middle of the placement plate (27), and a pressure sensor (31) is embedded at the top of the support block (30).

2. The copper busbar processing combined line body with two storage bins and three wires according to claim 1 is characterized in that: The two driving cylinders (22) are respectively arranged on the first movable plate (6) and the second movable plate (7), and the two connecting slots (24) are respectively arranged on the first movable plate (6) and the second movable plate (7).

3. The copper busbar processing combined line body with two storage bins and three wires according to claim 1 is characterized in that: The three copper bar production lines (3) are respectively configured as large, medium and small copper bar production lines, and the three copper bar production lines (3) all include a buffer table, a punching and shearing machine, a marking machine, a chamfering machine, an embossing machine and a bending machine.

4. A method for processing a copper busbar assembly line with two storage bins and three wires, characterized in that: The copper busbar processing combined line body of the two-storage three-wire system according to any one of claims 1 to 3 specifically comprises the following steps: Step 1: First, the copper bar is transported to the first cache warehouse (1) and the second cache warehouse (2) by a storage trolley, and then the lifting cylinder (8) on the first cache warehouse (1) and the second cache warehouse (2) is started by the controller (5), and the lifting cylinder (8) drives the mounting plate (10) to move downward through the push rod (9), and the suction cup manipulator (13) on the mounting plate (10) absorbs the copper bar material in the storage trolley; Step 2: Start the driving motor (18) on the first movable plate (6) and the second movable plate (7) through the controller (5); the driving motor (18) cooperates with the rack (17) through the gear (19) to drive the first movable plate (6) and the second movable plate (7) to move, move the copper bar material adsorbed on the suction cup manipulator (13) to the storage position (15), and then control the suction cup manipulator (13) to put the copper bar material into the groove (28) on the storage position (15); Step 3: Then, the copper bar material in the first buffer storehouse (1) is moved to the copper bar production line (3) by the lifting cylinder (8) and the driving motor (18) on the first buffer storehouse (1), and the copper bar material is processed. When the copper bar material in the first buffer storehouse (1) is used up, the pressure sensor (31) in the residual material rack (14) on the first buffer storehouse (1) transmits data to the controller (5), and the controller (5) controls the driving motors (18) on the first movable plate (6) and the second movable plate (7) to start, so that the first movable plate (6) and the second movable plate (7) move toward each other; Step 4: until the laser transmitter (25) on the first movable plate (6) is paired with the laser receiver (26) on the second movable plate (7), at which time the laser receiver (26) transmits data to the controller (5), the controller (5) controls the drive motor (18) to stop, and then controls the drive cylinder (22) to start, the drive cylinder (22) drives the connecting rod (23), so that the connecting rod (23) is inserted into the corresponding connecting slot (24), and the first movable plate (6) and the second movable plate (7) are limitedly connected; Step 5: Then the controller (5) controls the driving motors (18) on the first movable plate (6) and the second movable plate (7) to drive synchronously, so that the first movable plate (6) and the second movable plate (7) move synchronously, and the lifting cylinder (8) on the second movable plate (7) drives the mounting plate (10) to move through the push rod (9), so that the suction cup manipulator (13) on the mounting plate (10) absorbs the copper bar material, and then drives the connecting plate (11) to move through the electric control guide rail (12), so that the connecting plate (11) on the second movable plate (7) moves the copper bar material to the connecting plate (11) on the first movable plate (6), and then the suction cup manipulator (13) on the first movable plate (6) absorbs the copper bar material, and then the copper bar material is moved to the copper bar production line (3) through the electric control guide rail (12) on the first movable plate (6).

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