Wrapping device and automatic wrapping equipment
By designing automatic wrapping devices and equipment, the problem of low efficiency of manual wrapping damping blocks in the production of four-way valves is solved, and the automated wrapping of damping blocks is realized, which improves production efficiency and reduces safety risks and costs.
Patent Information
- Application Number
- CN202010039589.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-01-15
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2040-01-15
AI Technical Summary
In the prior art, manual wrapping of damping blocks in the four-way valve is inefficient and difficult, resulting in production bottlenecks and safety hazards.
A wrapping device and automatic wrapping equipment are designed, including positioning components, propulsion components and compression components, and automatic wrapping of damping blocks is realized through a robot, combining the feeding structure and moving components to achieve fully automated production.
It realizes automatic packaging of damping blocks, improves production efficiency, reduces labor intensity, avoids scald risks, and reduces production costs.
Smart Images

Figure CN111136437B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of automated production technology, and in particular to a wrapping device and automatic wrapping equipment. Background Art
[0002] To mitigate the potential quality risk of cracking welds on piping components during air conditioning operation, damping blocks are wrapped around four-way valves during production to reduce vibration. Currently, this process requires manual wrapping of damping blocks, which is difficult and inefficient due to the rigidity of the damping blocks, creating a production bottleneck. Summary of the Invention
[0003] The present invention aims to provide a wrapping device and an automatic wrapping equipment to solve the problems mentioned in the background technology.
[0004] To achieve the above objectives, the specific technical solutions of a wrapping device and an automatic wrapping device of the present invention are as follows:
[0005] A wrapping device is used to wrap a pipeline with a damping block, including a workbench, a positioning component is provided on the workbench, the pipeline is clamped on the positioning component, and a damping block is placed on the pipeline. A wrapping structure is provided below the positioning component, and the wrapping structure wraps the damping block around the outer wall of the pipeline.
[0006] Furthermore, the positioning component includes a clamp, which is arranged on both sides of the workbench. The clamp includes a vertical support rod, the top of the vertical support rod is connected to a horizontal connecting plate, and the end of the horizontal connecting plate is connected to a clamping block.
[0007] Furthermore, a wrapping structure is provided below the positioning component, and the wrapping structure includes a propulsion component and a pressing component. The propulsion component and the pressing component are respectively provided on both sides of the positioning component, so that the propulsion component and the pressing component move relative to each other on the same horizontal line.
[0008] Furthermore, the propulsion assembly includes a slide seat, a groove is provided on the upper surface of the slide seat, a push rod is provided in the groove, and protrusions are provided on the opposite sides of the push rod. The protrusions and the groove cooperate so that the protrusions slide in the groove. The push rod near one end of the clamp is fixedly connected to a pressure block, so that the pressure block and the damping block are in contact.
[0009] Furthermore, the pressing block is a block structure, one side of the pressing block is fixedly connected to the push rod, and the other side of the pressing block is an inclined surface, and the inclined surface of the pressing block and the bottom surface of the pressing block form an acute angle.
[0010] Furthermore, the clamping assembly includes a fixed seat, a sliding groove is provided on the upper surface of the fixed seat, a baffle is provided on the fixed seat, and a groove is provided at the bottom of the baffle. The groove moves in coordination with the sliding groove provided on the upper surface of the fixed seat.
[0011] Furthermore, one side of the baffle is fixedly connected to a base, a horizontal rod is fixedly connected to the base, a vertical rod is fixedly connected to the middle of the horizontal rod, a connecting rod is obliquely arranged on one side of the vertical rod, a connecting block is arranged in the middle of the connecting rod, and a universal joint is arranged in the middle of the horizontal rod, so that the connecting rod can rotate around the universal joint.
[0012] An automatic wrapping device comprises a feeding structure, wherein one side of the feeding structure is provided with the wrapping device as described above, and one side of the wrapping device is provided with a moving component.
[0013] Furthermore, the moving component includes a first manipulator and a second manipulator, the first manipulator is provided with a first clamping claw, and the second manipulator is provided with a second clamping claw.
[0014] Furthermore, the feeding structure includes a plurality of columns, and a table is provided on the top of the plurality of columns on the same horizontal plane to form a working table of the feeding structure, a heating component is provided on the table, a grid-shaped support plate is provided on the upper part of the heating component, and cutting knives are provided on the grid-shaped support plate at equal intervals, and a support frame is connected to one side of the plurality of cutting knives, and the support frame and the table are fixedly connected.
[0015] A wrapping device and automatic wrapping equipment of the present invention have the following advantages: the automatic wrapping device provided by the present invention realizes automatic wrapping of the damping block, so that the production process of wrapping the damping block is automated; the application of the automatic wrapping technology of the damping block reduces the labor intensity of employees, improves production efficiency, and reduces production costs; the automatic wrapping of the damping block avoids employee burns due to the hot damping block during the production process, which can solve safety problems while improving production efficiency and reducing labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 Schematic diagram of the overall structure of the automatic wrapping equipment of the present invention;
[0017] Figure 2 This is a schematic diagram of the overall structure of the automatic wrapping device of the present invention from another perspective;
[0018] Figure 3 It is a top view of the automatic wrapping device of the present invention.
[0019] Explanation of the numbers in the figure: 1. Feeding structure; 11. Column; 12. Table; 13. Heating component; 14. Cutting knife; 2. First manipulator; 21. First clamp; 22. Suction cup; 3. Second manipulator; 31. Second clamp; 4. Correction component; 5. Workbench; 6. Wrapping device; 61. Propulsion assembly; 62. Pressing block; 63. Clamping assembly; 631. Vertical rod; 632. Connecting block; 633. Connecting rod; 634. Baffle; 635. Horizontal rod; 7. Positioning component. DETAILED DESCRIPTION
[0020] In order to better understand the purpose, structure and function of the present invention, Figure 1-3 , a wrapping device and an automatic wrapping device of the present invention are further described in detail.
[0021] During the operation of the air conditioner, in order to reduce the quality risk of cracking caused by compressor vibration on the welding points of pipeline parts, damping blocks need to be wrapped in the production process of the four-way valve to play a shock-absorbing role.
[0022] like Figures 1 to 3 As shown, the present invention provides a wrapping device for wrapping a damping block, wrapping it on the outer wall of a pipeline component, including a workbench 5, a positioning component 7 is provided on the workbench 5, a pipeline component is clamped on the positioning component 7, a damping block is placed on the pipeline component, and a propulsion component 61 and a clamping component 63 are provided below the positioning component 7 to wrap the damping block on the outer wall of the pipeline component.
[0023] Furthermore, the positioning component 7 is fixed on the upper surface of the workbench 5, and the positioning component 7 includes a clamp. The clamps are arranged on both sides of the workbench 5. The clamp includes a vertical support rod. The top of the vertical support rod is connected to a horizontal connecting plate. The end of the horizontal connecting plate is connected to a clamping block. The clamping block is used to clamp the pipeline fittings.
[0024] A propulsion assembly 61 and a pressing assembly 63 are provided below the positioning component 7. The propulsion assembly 61 and the pressing assembly 63 are respectively provided on both sides of the positioning component 7, so that the propulsion assembly 61 and the pressing assembly 63 move relative to each other on the same horizontal line to press the damping block against the outer wall of the pipeline.
[0025] Furthermore, the propulsion assembly 61 includes a slide seat, a groove is provided on the upper surface of the slide seat, a push rod is provided in the groove, and protrusions are provided on the opposite sides of the push rod. The protrusions and the groove cooperate so that the protrusions slide in the groove. The push rod near one end of the clamp is fixedly connected to a pressure block 62, so that the pressure block 62 is in contact with the damping block.
[0026] The pressing block 62 is a block-shaped structure. One side of the pressing block 62 is fixedly connected to the push rod. The other side of the pressing block 62 is an inclined surface. The inclined surface of the pressing block 62 and the bottom surface of the pressing block 62 form an acute angle.
[0027] Furthermore, the clamping assembly 63 includes a fixed seat, the upper surface of the fixed seat is provided with a slide groove, the fixed seat is provided with a baffle 634, the bottom of the baffle 634 is provided with a groove and moves in coordination with the slide groove provided on the upper surface of the fixed seat, one side of the baffle 634 is fixedly connected to the base, the base is fixedly connected to a horizontal rod 635, the middle part of the horizontal rod 635 is fixedly connected to the vertical rod 631, one side of the vertical rod 631 is obliquely provided with a connecting rod 633, the middle part of the connecting rod 633 is provided with a connecting block 632, and the middle part of the horizontal rod 635 is provided with a universal joint, so that the connecting rod 633 can rotate around the universal joint.
[0028] When the pipe fitting is fixed to the fixture, the damping block is placed on the upper surface of the pipe fitting, the damping block and the pipe fitting are overlapped, and both sides of the damping block extend out of the upper surface of the pipe fitting. The propulsion assembly 61 propels one side of the damping block, and the end of the pressure block 62 pushes one side of the damping block inward, wrapping one side of the damping block around the outer wall of the pipe fitting. At this time, the clamping assembly 63 moves toward the side of the damping block, and the rotation of the connecting rod 633 drives the connecting block 632 to move, so that the connecting block 632 wraps one side of the damping block around the side wall of the pipe fitting. The movement of the above propulsion assembly 61 and the clamping assembly 63 is driven by a cylinder.
[0029] The present invention also provides an automatic wrapping device, including a feeding structure 1, a moving part, a correction part 4 and the wrapping device 6 mentioned above. The feeding structure 1 is arranged on one side of the moving part, and the wrapping device 6 is arranged on the other side of the moving part. The wrapping device 6 is also provided with a correction part 4, thereby realizing the entire process of the damping block from cutting, heating to wrapping on the outer wall of the pipeline.
[0030] The moving part includes a first manipulator 2 and a second manipulator 3. The first manipulator 2 is provided with a first clamping jaw 21, and the second manipulator 3 is provided with a second clamping jaw 31. The first clamping jaw 21 of the first manipulator 2 is provided with a suction cup 22 to absorb the heated damping block.
[0031] Furthermore, the feeding structure 1 includes a plurality of columns 11, and a table 12 is provided on the top of the plurality of columns 11 on the same horizontal plane, forming a working table 12 of the feeding structure 1. A heating component 13 is provided on the table 12, and a grid-shaped support plate is provided on the top of the heating component 13. Cutting knives 14 are provided on the grid-shaped support plate at equal intervals. One side of the plurality of cutting knives 14 is connected to a support frame and fixedly connected to the table 12, so that the cutting knives 14 are raised and lowered to cut the damping block into a plurality of damping blocks, and the cut damping blocks are heated by the heating component 13. A first manipulator 2 is provided on one side of the feeding structure 1, and the heated damping member is moved to the correction component 4 by the first manipulator 2. A first clamping jaw 21 is provided at the end of the first manipulator 2, and the first clamping jaw 21 moves the heated damping block to the correction component 4. The correction component 4 is provided on the workbench 5, and the correction component 4 includes a mounting seat, and the mounting seat is provided with a placement groove, and the heated damping block is placed in the placement groove.
[0032] A second clamping jaw 31 is provided at the end of the second manipulator 3 , and the second clamping jaw 31 places the pipeline component on the fixture.
[0033] The present invention provides an automatic wrapping device for wrapping a damping block, comprising a feeding structure 1 and a manipulator. The feeding structure 1 cuts and heats the damping block. The manipulator is used to move the damping block and the pipe part. The manipulator comprises a first manipulator 2 and a second manipulator 3. The first manipulator 2 places the cut and heated damping block on a correction component 4. The correction component 4 corrects the width of the damping block. The second manipulator 3 moves the pipe part to the positioning component 7. A propulsion assembly 61 and a clamping assembly 63 are provided under the positioning component 7. At this time, the first manipulator 2 moves the damping block placed on the correction component 4 to the upper surface of the pipe part. At this time, the wrapping device 6 is started to completely wrap the damping block on the outer wall of the pipe part. The robot's double grippers are used to respectively grasp and wrap the damping block and the pipe fittings and place them on the copper pipe positioning fixture to ensure the continuity of the automatic device; the manipulator suction cup 22 is used to absorb the damping block to improve the stability of the automatic device; the correction component 4 is used to correct the damping block to improve the feasibility of the wrapping device; the propulsion component 61 and the clamping component 63 are used to wrap the damping block to ensure the stability of the wrapping device.
[0034] It will be understood that the present invention is described by way of some embodiments, and it will be appreciated by those skilled in the art that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are intended to be protected by the present invention.
Claims
1. A wrapping device for wrapping a pipeline with a damping block, characterized in that: The invention comprises a positioning component (7), a pipeline is clamped on the positioning component (7), and a propulsion component (61) and a pressing component (63) are arranged below the positioning component (7), so that the damping block is placed above the pipeline, and the propulsion component and the pressing component press the damping block so that it is wrapped around the outer wall of the pipeline; the propulsion component (61) and the pressing component (63) are respectively arranged on both sides of the positioning component (7), so that the propulsion component (61) and the pressing component (63) move relative to each other on the same horizontal line to press the damping block against the outer wall of the pipeline; the pressing component (63) comprises a fixing seat, and a baffle (634) is arranged on the fixing seat; the baffle (63) 4) is fixedly connected to a base on one side, a horizontal rod (635) is fixedly connected to the base, a vertical rod (631) is fixedly connected to the middle of the horizontal rod (635), a connecting rod (633) is obliquely arranged on one side of the vertical rod (631), a connecting block (632) is arranged in the middle of the connecting rod (633), and a universal shaft is arranged in the middle of the horizontal rod (635), so that the connecting rod (633) rotates around the universal shaft; the wrapping device is provided with a correction component (4), the correction component (4) is arranged on the workbench (5), the correction component (4) includes a mounting seat, the mounting seat is provided with a placement groove, and the placement groove contains a damping block.
2. The wrapping device according to claim 1, characterized in that The positioning component (7) is arranged on the workbench (5), and the positioning component (7) includes a clamp, and the clamp includes a vertical support rod, the top of the vertical support rod is connected to a horizontal connecting plate, and the end of the horizontal connecting plate is connected to a clamping block.
3. The wrapping device according to claim 2, characterized in that The propulsion assembly (61) includes a slide seat, a groove is provided on the upper surface of the slide seat, a push rod is provided in the groove, and protrusions are provided on two opposite sides of the push rod. The protrusions and the groove cooperate so that the protrusions slide in the groove. The push rod near one end of the clamp is fixedly connected to a pressure block (62), and the pressure block (62) is in contact with the damping block.
4. The wrapping device according to claim 3, characterized in that One side of the pressing block (62) is fixedly connected to the push rod, and the other side of the pressing block (62) is an inclined surface. The inclined surface of the pressing block (62) and the bottom surface of the pressing block (62) form an acute angle.
5. The wrapping device according to claim 1, characterized in that The upper surface of the fixing seat is provided with a sliding groove, and the bottom of the baffle (634) is provided with a groove, and the groove and the sliding groove provided on the upper surface of the fixing seat move in coordination with each other.
6. An automatic packaging device, characterized in that: It comprises a feeding structure (1), one side of the feeding structure (1) is provided with a wrapping device as claimed in any one of claims 1 to 5, and one side of the wrapping device is provided with a moving part.
7. The automatic wrapping equipment according to claim 6, characterized in that: The moving component comprises a first manipulator (2) and a second manipulator (3); the first manipulator (2) is provided with a first clamping claw (21), and the second manipulator (3) is provided with a second clamping claw (31).
8. The automatic wrapping equipment according to claim 7, characterized in that: The feeding structure (1) comprises a plurality of columns (11), the tops of the plurality of columns (11) are provided with a table on the same horizontal plane to form a working table (12) of the feeding structure (1), a heating component (13) is provided on the working table (12), a grid-shaped support plate is provided on the upper part of the heating component (13), cutting knives (14) are provided on the grid-shaped support plate at equal intervals, a support frame is connected to one side of the plurality of cutting knives (14), and the support frame and the working table (12) are fixedly connected.
Citation Information
Patent Citations
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