Forming device and method for special-shaped parts

Abstract

The present invention discloses a forming and processing device for irregular-shaped parts. The feeding mechanism is used to sequentially convey blank workpieces to a workpiece positioning mechanism. The workpiece positioning mechanism receives the blank workpieces conveyed by the feeding mechanism and positions them, then conveys the positioned blank workpieces to a scanning and detection mechanism and a dual-station orientation / return mechanism. The scanning and detection mechanism scans the blank workpieces and determines the numbering characters on them. The dual-station orientation / return mechanism performs rotational orientation, material return, and station switching on the blank workpieces. The forming mechanism performs roll extrusion molding on the blank workpieces at a preset angle to obtain molded parts. The unloading mechanism stores and conveys the molded parts removed by the dual-station orientation / return mechanism. The device integrates the functions of loading, positioning, detection, material return, forming, and unloading, solving the problem of poor consistency in irregular-shaped part forming. It ensures that parts can be rolled and extruded in a single clamping operation, achieving high part molding consistency and processing efficiency.

Description

Technical Field

[0001] The present invention belongs to the technical field of mechanical processing, and in particular relates to a forming processing device and method for special-shaped parts. Background Art

[0002] The processing and forming of special-shaped parts has always been a difficult point in the machinery industry. Special-shaped parts have a variable cross-section arc shape and need to be extruded on the curved arc.

[0003] The traditional forming method uses bending and extrusion. Manual loading of the blank workpiece cannot accurately position the blank workpiece, and during the forming process, the blank workpiece needs to be clamped multiple times, which can easily damage the blank workpiece and cause poor forming consistency of the parts, and the processing size accuracy of the parts cannot be guaranteed. After the processing is completed, manual material removal is required, which consumes a lot of manpower, material resources and time, and its processing efficiency is low.

[0004] At present, there is no integrated loading, positioning and forming device for the forming processing of blank workpieces, the degree of automation is low and the production efficiency is low.

[0005] Therefore, it is urgent to design a molding and processing device for special-shaped parts that can solve the above technical solutions, has a high degree of automation, and ensures that the parts can be clamped and extruded in one time. Summary of the Invention

[0006] The object of the present invention is to provide a forming and processing device for special-shaped parts with simple structure, simple operation, good part forming consistency and high processing efficiency.

[0007] The technical solutions of the present invention are as follows:

[0008] A forming and processing device for special-shaped parts, comprising a base, a loading mechanism arranged on the base, a workpiece positioning mechanism, a double-station orientation / returning mechanism, a forming mechanism, a scanning and detecting mechanism, and a blanking mechanism;

[0009] The loading mechanism is used to transport the blank workpieces one by one in sequence to the workpiece positioning mechanism;

[0010] The workpiece positioning mechanism is used to receive the blank workpiece conveyed by the feeding mechanism for positioning, and to transmit the positioned blank workpiece to the scanning and detection mechanism and the double-station orientation / return mechanism;

[0011] The scanning and detecting mechanism is used to scan the blank workpiece and determine the number characters on the blank workpiece;

[0012] The dual-station orientation / return mechanism is used to perform rotational orientation, material return, and station switching on the blank workpiece, transfer the orientation-grabbed blank workpiece to the forming mechanism, and remove the formed workpiece from the forming mechanism after the forming mechanism has completed the processing;

[0013] The forming mechanism is used to roll and extrude the rough workpiece according to a preset angle to obtain a formed workpiece;

[0014] The unloading mechanism is used to store and transport the formed workpieces ejected by the double-station orientation / returning mechanism.

[0015] In the above technical solution, the base includes an upper support plate and a lower support plate, a plurality of support plates are provided between the upper support plate and the lower support plate, and a cavity is formed between the upper support plate and the lower support plate.

[0016] In the above technical solution, the feeding mechanism includes a feeding base, a sheave seat, a sheave arranged in the sheave seat, a feeding box installed on the sheave seat, a ratchet assembly for driving the sheave seat to rotate, and a pushing cylinder for pushing out the blank workpiece;

[0017] The feeding base is mounted on the upper support plate, and the groove wheel seat is mounted on the feeding base by screws and groove wheel bearings. A feeding channel is formed between the groove wheel seat and the feeding base, and the feeding channel cooperates with the pushing assembly to push the blank workpiece in the feeding channel out of the feeding mechanism, and the groove wheel seat is mounted on the inner bottom of the feeding box by screws, and the ratchet assembly is mounted on the top surface of one side of the feeding box to drive the blank workpiece in the feeding box to fall into the groove wheel, and the ratchet assembly includes a pawl pushing cylinder, a pawl and a ratchet A pawl is hinged on the output shaft of the pawl pushing cylinder, and the top end of the output shaft of the pawl pushing cylinder is connected to the ratchet to drive the ratchet to rotate. When the pawl pushing cylinder swings, the driving pawl is inserted into the ratchet to drive the ratchet to rotate in the same direction; when the blank workpiece is placed in the loading box, the pawl pushing cylinder drives the pawl to push the ratchet to rotate, so that the blank workpiece falls into the groove wheel in the groove wheel seat, and the groove wheel rotates to make the blank workpiece fall into the loading channel, and under the push of the pushing cylinder, the blank workpiece is pushed out from the loading channel to the workpiece positioning mechanism.

[0018] In the above technical solution, the workpiece positioning mechanism includes a synchronous transmission assembly, a driven sliding plate, an axial positioning assembly mounted on the sliding plate, a center positioning assembly and a locking assembly;

[0019] The synchronous transmission assembly includes a driving motor, a first synchronous belt, a driving wheel, a driven wheel and a first guide rail, the first guide rail is arranged parallel to the first synchronous belt; the driving motor is vertically arranged on the base, the bottom of the driving motor is mounted on the lower support plate, and the top is connected to the upper support plate through a cavity, the driving wheel is arranged on the top of the driving motor, the output shaft of the driving motor is connected to the driving wheel, and the driven wheel is arranged on the upper support plate, and the driving wheel and the driven wheel are connected by a first synchronous belt, which is used to rotate the driving wheel under the action of the driving motor and rotate the driven wheel through the first synchronous belt. The bottom of the sliding plate is respectively formed with a sliding block cooperating with the first guide rail and a moving block cooperating with the first synchronous belt, so that under the drive of the driving motor, the driving wheel rotates to cause the sliding plate to move along the first synchronous belt and the first guide rail toward the direction of the scanning detection mechanism;

[0020] The axial positioning assembly includes a finger cylinder and two contour positioning blocks mounted on the finger cylinder, the finger cylinder is mounted on a sliding plate, a second guide rail is provided on one side of the finger cylinder, and the two contour positioning blocks slide along the second guide rail under the drive of the finger cylinder to achieve separation and closing states for axial positioning of the blank workpiece, and the feeding and clamping direction of the contour positioning blocks corresponds to the discharge end of the feeding mechanism;

[0021] The center positioning assembly includes a vertically arranged differential head and a V-shaped block arranged corresponding to the differential head. The bottom of the differential head is connected to the differential head motor. The differential head adjusts the center of the blank workpiece placed on the V-shaped block under the drive of the differential head motor. The V-shaped block is arranged on one side of the profiling positioning block so that the V-shaped block cooperates with the profiling positioning block to position the blank workpiece.

[0022] The locking assembly includes a first bracket, a first support plate and a first locking cylinder. The first bracket is vertically arranged on the sliding plate. The first support plate is arranged on the top of the first bracket. The first locking cylinder is installed on the top of the first support plate for locking the blank workpiece.

[0023] In the above technical solution, the scanning and detection mechanism includes a connecting plate installed on the upper support plate, a second bracket installed on the connecting plate and an industrial camera fixed on the top of the second bracket, and the industrial camera is used to scan the number characters of the blank workpiece.

[0024] In the above technical solution, the dual-station orientation / return mechanism includes a station switching assembly, a station support plate driven by the station switching assembly, a grabbing station assembly provided on the station support plate for grabbing the blank workpiece, rotating it to a preset angle, and transferring it to the forming mechanism, and a return station assembly provided on the station support plate for withdrawing the formed workpiece from the forming mechanism;

[0025] The station switching assembly includes a station switching plate, a station switching cylinder and a third guide rail, wherein the third guide rail is mounted on the station switching plate, and the third guide rail is two parallel linear guide rails. The station switching cylinder is arranged on one side of the station switching plate, and the station support plate is slidably mounted on the third guide rail. One side of the station support plate is connected to the output end of the station switching cylinder to drive the station support plate to slide along the third guide rail to realize the switching between the grabbing station and the material unloading station.

[0026] The grabbing station assembly includes a second guide rail, a driving cylinder, a driven grabbing station moving block and a grabbing assembly installed on the grabbing station moving block, the second guide rail is arranged on the station support plate, the grabbing station moving block is slidably installed on the second guide rail, the output end of the driving cylinder is connected to the grabbing station moving block, and the driving cylinder is arranged on one side of the station support plate to drive the grabbing station moving block to move along the second guide rail; the grabbing assembly includes a three-claw cylinder, a rotary shaft, a second synchronous motor and a second synchronous belt, the second synchronous motor is arranged on the top of the grabbing station moving block, the rotary shaft is arranged Installed in the grabbing station moving block, the output shaft of the second synchronous motor is connected to the output shaft of the rotary shaft through the second synchronous belt, the three-claw cylinder is arranged on one side of the grabbing station moving block, and the grabbing end of the three-claw cylinder is facing the end of the workpiece positioning mechanism for grabbing the blank workpiece conveyed by the workpiece positioning mechanism, and the end of the rotary shaft away from the second synchronous belt is connected to the three-claw cylinder through a rotary joint to avoid entanglement of the air pipe of the three-claw cylinder; when the second synchronous motor is running, the rotary shaft is driven to rotate by the second synchronous belt, so that the three-claw cylinder that has grabbed the blank workpiece rotates to the preset forming processing position according to the preset speed;

[0027] The material return station assembly includes a third guide rail, a material return cylinder and a material return slider. The material return slider is slidably installed on the third guide rail. The output end of the material return cylinder is connected to the material return slider to drive the material return slider to move along the third guide rail. The material return slider is provided with a material return part to remove the formed workpiece processed by the forming mechanism from the forming mechanism.

[0028] In the above technical solution, the forming mechanism includes a circular mold assembly and a linear mold assembly matched with the circular mold assembly, and a relatively arranged forming groove is formed between the circular mold assembly and the linear mold assembly so that the mold assemblies can move relative to each other during processing and forming to extrude and form the blank workpiece roll;

[0029] The circular mold assembly includes a first mounting plate, a circular mold, a reducer and a servo motor, wherein the reducer is arranged above the servo motor, the bottom of the servo motor is fixed to an external working plane, the output shaft of the servo motor is connected to the reducer, and the output shaft of the reducer is connected to the circular mold through the first mounting plate, so as to make the circular mold rotate under the drive of the servo motor, and a second connecting plate is provided on the top of the circular mold, on which a clamping cylinder is installed, and the clamping cylinder is used to cooperate with the circular mold to lock the blank workpiece in the circular mold;

[0030] The linear mold assembly includes a second mounting plate, a first synchronous motor, a linear mold, a ball screw and a third synchronous belt. The bottom of the first synchronous motor is fixed to the external working plane, and the top of the first synchronous motor is equipped with a second mounting plate. Sixth guide rails and ball screws parallel to each other are horizontally arranged on the second mounting plate. The ball screw passes through the linear mold matched with it, and both ends of the ball screw are mounted on the second mounting plate through a ball screw nut seat. The linear mold is slidably mounted on the sixth guide rail through a slider. The output shaft of the first synchronous motor is connected to one end of the ball screw through the third synchronous belt. When the first synchronous motor rotates, the output shaft of the first synchronous motor drives the ball screw to rotate through the synchronous belt, so that the linear mold moves along the sixth guide rail, so that the linear mold moves toward or away from the circular mold to perform roll extrusion molding on the blank workpiece set between the two molds.

[0031] In the above technical solution, a first molding groove is formed on the outer side of the circular mold, and the first molding groove matches the inner shape of the molded workpiece. A first notch and a second notch are respectively formed on the outer side of the circular mold for matching the installation of the second connecting plate and the clamping cylinder.

[0032] In the above technical solution, a second molding groove is formed on a side of the linear mold close to the circular mold, and the second molding groove matches the outer shape of the molded workpiece.

[0033] In the above technical solution, the unloading mechanism includes a slide and a conveying assembly, the feed end of the slide is arranged at the material return end of the material return station assembly, the discharge end of the slide is connected to the conveying assembly, and the slide is obliquely mounted on the upper support plate;

[0034] The conveying assembly includes a conveying motor and a conveyor belt driven by the conveying motor. The conveyor belt is fixed to the working table of the molding processing device through a conveying support frame. The discharge end of the slide is connected to the conveyor belt. The conveyor belt is rotated under the drive of the conveying motor to complete the unloading process of the molded workpiece.

[0035] In the above technical solution, a sensor is provided on one side of the conveying end of the conveyor belt for detecting the formed workpiece conveyed to the conveying end. The sensor is electrically connected to an external controller. The sensor sends a signal of the detected formed workpiece to the controller, and under the action of the controller, the forming processing device stops running to facilitate material removal.

[0036] Another object of the present invention is to provide a method for forming a special-shaped part, comprising the following steps:

[0037] (1) Workpiece loading and positioning: manually place the blank workpiece into the loading box of the loading mechanism, start the wheel assembly, and the ratchet push cylinder drives the ratchet to rotate the ratchet, so that the blank workpiece falls into the groove wheel in the groove wheel seat. After the groove wheel rotates, the blank workpiece enters the loading channel, and the push cylinder is started to push the blank workpiece out of the loading channel to the workpiece positioning mechanism;

[0038] (2) Workpiece positioning: The contour positioning block of the workpiece positioning mechanism clamps the blank workpiece, and the axial positioning component, the center positioning component and the locking component perform axial positioning and center positioning on the blank workpiece, and then the positioned blank workpiece is transferred to the scanning and detection mechanism through the first synchronous belt;

[0039] (3) Scanning and testing: The industrial camera of the scanning and testing mechanism scans and photographs the blank workpiece and identifies the number characters on the blank workpiece;

[0040] (4) Workpiece orientation: After the number characters on the blank workpiece are identified, the dual-station orientation / return mechanism switches to the grasping station and drives the three-claw cylinder to grasp the blank workpiece. The three-claw cylinder is rotated by the synchronous motor through the second synchronous belt so that the number characters on the blank workpiece are located outside the forming surface.

[0041] (5) Roll extrusion molding: The blank workpiece after rotation positioning is moved into the linear die of the molding mechanism, and the blank workpiece is clamped and positioned by the clamping cylinder. The blank workpiece is roll extruded according to the preset position. After the blank workpiece is formed, the die returns to zero point, the locking cylinder is released, and the formed workpiece stays in the groove between the circular die and the linear die;

[0042] (6) Workpiece unloading: Switch the double-station orientation / return mechanism to the return station. Under the action of the return cylinder, the formed workpiece is pushed out of the mold and falls onto the slide of the unloading mechanism. After passing through the slide, it falls onto the conveyor belt. Finally, the operator removes the formed workpiece from the conveyor belt and places it in the turnover box.

[0043] Another object of the present invention is to provide a molding processing equipment based on the molding processing device for special-shaped parts, including a workbench, a controller, an electrical cabinet and the molding processing device, the electrical cabinet is arranged below the workbench, the controller is arranged on one side of the workbench surface, a working area is provided on the workbench, and the molding processing device is arranged on the working area, and the electrical cabinet, controller and molding device are electrically connected.

[0044] In the above technical solution, a protective cover for protecting the forming processing device is provided on the working area of ​​the workbench.

[0045] The advantages and positive effects of the present invention are:

[0046] 1. The transmission and positioning functional components in the molding processing device of the present invention adopt a combination of a servo motor, a ball screw, a cylinder and an auxiliary cylinder to ensure the accuracy of positioning. The molding processing device integrates the functions of loading, positioning, detection, unloading, molding and unloading, solving the problem of poor consistency in the molding processing of special-shaped bodies. It can ensure that the parts are clamped and rolled into shape in one clamping, and the molding consistency and processing efficiency of the parts are high, meeting the design and processing requirements.

[0047] 2. The linear mold uses a pre-tightened linear guide as its motion support. A high-precision ball screw is connected to the linear mold through a nut seat. The servo motor is connected to the ball screw through a synchronous belt to drive the linear mold movement and positioning, effectively ensuring the linear mold's motion rigidity and positioning accuracy; the servo motor is directly connected to a low-backlash planetary reducer to drive the circular mold to rotate, ensuring high-precision support for the circular mold.

[0048] 3. The servo motors of the circular mold and the linear mold have a synchronous axis function to ensure the synchronization of the linear mold and the circular mold.

[0049] 4. The workpiece positioning mechanism and the double-station orientation / return mechanism avoid the thin-walled parts at the ends of the part forming parts, thus avoiding damage to the thin-walled parts of special-shaped parts and improving the processing yield.

[0050] 5. Through the cooperation of the scanning detection mechanism and the double-station orientation / return mechanism, the rapid manual orientation of the blank workpiece is promoted, which effectively solves the problem of poor consistency in the forming processing of special-shaped parts, ensures the forming consistency of the parts, and meets the design requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0051] Figure 1 It is a structural schematic diagram of a forming processing device for special-shaped parts of the present invention;

[0052] Figure 2 This is a front view of the feeding mechanism of the present invention;

[0053] Figure 3 It is a side view of the feeding mechanism of the present invention;

[0054] Figure 4 yes Figure 3 AA cross-section of

[0055] Figure 5 It is a structural schematic diagram of the workpiece positioning mechanism in the present invention;

[0056] Figure 6 It is a structural diagram of the scanning detection mechanism of the present invention;

[0057] Figure 7 It is a structural schematic diagram of the double-station orientation / return mechanism of the present invention;

[0058] Figure 8 It is a structural schematic diagram of the forming mechanism in the present invention;

[0059] Figure 9 is a plan view of a circular mold in the present invention;

[0060] Figure 10 is a side view of the circular mold of the present invention;

[0061] Figure 11 is a plan view of the linear die of the present invention;

[0062] Figure 12 is a side view of the linear die of the present invention;

[0063] Figure 13 It is a schematic structural diagram of the transmission component in the present invention;

[0064] Figure 14 It is a structural schematic diagram of the forming processing equipment of the present invention.

[0065] In the picture:

[0066] 1. Loading base 2. Grooved wheel seat 3. Ratchet push cylinder

[0067] 4. Push cylinder 5. Ratchet 6. Grooved wheel bearing

[0068] 7. Ratchet 8. Material guide cover 9. Grooved wheel

[0069] 10. Loading box 11. Driving motor 12. Driving wheel

[0070] 13. Sliding plate 14. Auxiliary cylinder 15. First bracket

[0071] 16. First support plate 17. Differential head 18. First locking cylinder

[0072] 19, V-block 20, contoured positioning block 21, first guide rail

[0073] 22. First synchronous belt 23. Driven pulley 24. Finger cylinder

[0074] 25. Fifth guide rail 26. Second micrometer head 27. Workstation support plate

[0075] 28. Fourth guide rail 29. Blank workpiece 30. Station switching cylinder

[0076] 31. Three-claw cylinder 32. Rotary joint 33. Second synchronous motor

[0077] 34, rotary shaft 35, second synchronous belt 36, driving cylinder

[0078] 37. Material return cylinder 38. Third guide rail 39. Material return slider

[0079] 40, buffer cylinder 41, connecting plate 42, second bracket

[0080] 43. Industrial camera 44. Servo motor 45. Reducer

[0081] 46, first mounting plate 47, circular mold 48, second connecting plate

[0082] 49, sixth guide rail 50, clamping cylinder 51, ball screw

[0083] 52, linear mold 53, slider 54, third synchronous belt

[0084] 55, second mounting plate 56, first synchronous motor 57, transmission motor

[0085] 58. Conveyor support frame 59. Conveyor belt 60. Sensor

[0086] 61. Upper support plate 62. Base 63. Scanning and detection mechanism

[0087] 64. Workpiece positioning mechanism 65. Loading mechanism 66. Double-station orientation / return mechanism

[0088] 67, forming mechanism 68, slide 69, unloading mechanism

[0089] 70. Work area 71. Electrical cabinet 72. Workbench

[0090] 73, controller 74, protective cover 75, first molding groove

[0091] 76, station switching plate 77, second molding groove 78, through hole

[0092] 79, slot 80, first notch 81, second notch

[0093] 82. Grab station moving block DETAILED DESCRIPTION

[0094] The present invention will be further described in detail below with reference to specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention and in no way restrict the scope of protection of the present invention.

[0095] Example 1

[0096] As shown in the figure, the forming processing device for special-shaped parts of the present invention includes a base 62, a loading mechanism 65 arranged on the base 62, a workpiece positioning mechanism 64, a double-station orientation / returning mechanism 66, a scanning and detection mechanism 63, a forming mechanism 67 and a unloading mechanism 69.

[0097] The loading mechanism 65 is used to load the blank workpieces 29 one by one in sequence and transport them to the workpiece positioning mechanism 64; the workpiece positioning mechanism 64 is used to position the blank workpiece 29 transported by the loading mechanism 65, and transport the positioned blank workpiece 29 to the scanning and detection mechanism 63 and the double-station orientation / return mechanism 66; the scanning and detection mechanism 63 is used to scan and photograph the blank workpiece 29 to determine the number characters on the blank workpiece 29; the double-station orientation / return mechanism 66 is used to orient, return and convert the blank workpiece 29, and transport the directed and grasped blank workpiece 29 to the forming mechanism 67, and return the formed workpiece after the forming mechanism 67 is completed; the forming mechanism 67 is used to roll and extrude the blank workpiece 29 according to a preset angle; the unloading mechanism 69 is used to cooperate with the double-station orientation return function, and is used for storing and transporting the formed workpiece.

[0098] In this embodiment, the direction of movement from the double-station orienting / returning mechanism 66 to the lower material mechanism 69 is set as the X-axis direction; the direction of transmission from the workpiece positioning mechanism 64 to the double-station orienting / returning mechanism 66 is set as the Y-axis direction, and the direction of movement of the upper support plate 61 and the lower support plate of the base 62 is set as the Z-axis direction.

[0099] The positions of the various mechanisms of the molding device are set as follows:

[0100] The loading mechanism 65 is provided on one side of the workpiece positioning mechanism 64 in the X-axis direction. The discharge end of the loading mechanism 65 corresponds to the loading end of the workpiece positioning mechanism 64 so as to push the blank workpiece 29 of the loading mechanism 65 onto the workpiece positioning mechanism 64.

[0101] The workpiece positioning mechanism 64 has a conveying component that transfers from the X-axis direction to the Y-axis direction, and is used to convey the positioned blank workpiece 29 to between the double-station orientation / return mechanism 66 and the scanning detection mechanism 63;

[0102] The double-station orientation / return mechanism 66 is arranged in parallel on one side of the Y-axis direction of the loading mechanism 65, and the double-station orientation / return mechanism 66 and the scanning detection mechanism 63 are respectively located on both sides of the Y-axis direction of the workpiece positioning mechanism 64;

[0103] The scanning and detecting mechanism 63 is located at the discharge end of the workpiece positioning mechanism 64, and the loading end of the double-station orientation / return mechanism 66 is arranged correspondingly to the discharge end of the workpiece positioning mechanism 64 and the detection end of the scanning and detecting mechanism 63;

[0104] The unloading mechanism 69 and the forming mechanism 67 are arranged in parallel on one side of the Y-axis direction of the scanning and detection mechanism 63, and the unloading mechanism 69 is located in the middle of the scanning and detection mechanism 63 and the forming mechanism 67. The forming mechanism 67 corresponds to the position of the loading end of the double-station orienting / returning mechanism 66, and the unloading mechanism 69 corresponds to the position of the discharging end of the double-station orienting / returning mechanism 66 to be used for unloading and pushing the processed workpiece out of the forming processing device under the action of the double-station orienting / returning mechanism 66.

[0105] The base 62 includes an upper support plate 61 and a lower support plate. A plurality of support rods are provided between the upper support plate 61 and the lower support plate, and the interior of the base 62 is hollow.

[0106] The feeding mechanism 65 includes a feeding base 1, a sheave seat 2, a sheave 9 arranged in the sheave seat 2, a feeding box 10 installed on the sheave seat 2, a ratchet 5 assembly for driving the sheave seat 2 to rotate, and a pushing cylinder 4 for pushing out the blank workpiece 29; the feeding base 1 is installed on the upper support plate 61, and the sheave seat 2 is installed on the feeding base 1 by screws and sheave bearings 6. A feeding channel is formed between the sheave seat 2 and the feeding base 1, and the feeding channel cooperates with the pushing assembly to be used for pushing the blank workpiece 29 in the feeding channel out of the feeding mechanism 65;

[0107] Further, the groove wheel seat 2 is installed on the inner bottom of the loading box 10 by screws, and the ratchet 5 assembly is installed on the top surface of one side of the loading box 10 to drive the blank workpiece 29 in the loading box 10 to fall into the groove wheel 9. The ratchet 5 assembly includes a pawl pushing cylinder 3, a pawl 7 and a ratchet 5. The pawl pushing cylinder 3 is hinged with a pawl 7 on the output shaft, and the top end of the output shaft of the pawl pushing cylinder 3 is connected to the ratchet 5 to drive the ratchet 5 to rotate. When the pawl pushing cylinder 3 swings, the pawl 7 is driven to insert the ratchet 5 to drive the ratchet 5 to rotate in the same direction; when the blank workpiece 29 is placed in the loading box 10, the pawl pushing cylinder 33 drives the pawl 7 to push the ratchet 5 to rotate, so that the blank workpiece 29 falls into the groove wheel 9 in the groove wheel seat 2, and the rotation of the groove wheel 9 causes the blank workpiece 29 to fall into the loading channel, and under the push of the pushing cylinder 4, the blank workpiece 29 is pushed out of the loading channel to the workpiece positioning mechanism 64.

[0108] Furthermore, the feeding box 10 is provided with a material guiding end cover 8 .

[0109] The workpiece positioning mechanism 64 includes a synchronous transmission assembly, a driven sliding plate 13, an axial positioning assembly mounted on the sliding plate 13, a center positioning assembly and a locking assembly;

[0110] Furthermore, the synchronous transmission assembly includes a driving motor 11, a first synchronous belt 22, a driving wheel 12, a driven wheel 23 and a first guide rail 21, wherein the first guide rail 21 and the first synchronous belt 22 are arranged along the Y-axis direction, and the first guide rail 21 and the first synchronous belt 22 are arranged in parallel; the driving motor 11 is vertically arranged on the base 62, the bottom of the driving motor 11 is mounted on the lower support plate, and the top is connected to the upper support plate 61 through the cavity, the driving wheel 12 is arranged on the top of the driving motor 11, and the output shaft of the driving motor 11 is connected to the driving wheel 12 Then, the driven wheel 23 is arranged on the upper support plate 61, and the driving wheel 12 and the driven wheel 23 are connected by a first synchronous belt 22, which is used to rotate the driving wheel 12 under the action of the drive motor 11 and rotate the driven wheel 23 through the first synchronous belt 22. The bottom of the sliding plate 13 is respectively formed with a sliding block that cooperates with the first guide rail 21 and a moving block that cooperates with the first synchronous belt 22, so that under the drive of the drive motor 11, the driving wheel 12 rotates to move the sliding plate 13 along the first synchronous belt 22 and the first guide rail 21 toward the scanning detection mechanism 63;

[0111] The axial positioning assembly includes a finger cylinder 24 and two contour positioning blocks 20 mounted on the finger cylinder 24. The finger cylinder 24 is mounted on the sliding plate 13. A second guide rail is provided on one side of the finger cylinder 24. The two contour positioning blocks 20 slide along the second guide rail under the drive of the finger cylinder 24 to achieve separation and closing states. When the two contour positioning blocks 20 are opened into a two-petal separation state, they are used for clamping the blank workpiece 29. In the closed state, they are used for axial positioning of the blank workpiece 29. The loading and clamping direction of the contour positioning blocks 20 corresponds to the discharge end of the loading mechanism 65.

[0112] The center positioning assembly includes a vertically arranged differential head 17 and a V-shaped block 19 arranged corresponding to the differential head 17. The bottom of the differential head 17 is connected to the differential head motor. The differential head 17 is driven by the differential head motor to adjust the center of the blank workpiece 29 placed on the V-shaped block 19. The V-shaped block 19 is arranged on one side of the profiling positioning block 20 so that the V-shaped block 19 cooperates with the profiling positioning block 20 to position the blank workpiece 29.

[0113] The locking assembly includes a first bracket 15, a first support plate 16 and a first locking cylinder 18. The first bracket 15 is vertically arranged on the sliding plate 13. The first support plate 16 is arranged on the top of the first bracket 15. The first locking cylinder 18 is installed on the top of the first support plate 16 for locking the blank workpiece 29.

[0114] The forming mechanism 67 includes a circular die assembly and a linear die assembly that cooperates with the circular die assembly. A forming groove is formed between the circular die assembly and the linear die assembly so that the die assemblies can move relative to each other during processing and extrusion forming the blank workpiece 29.

[0115] The circular mold assembly includes a first mounting plate 46, a circular mold 47, a reducer 45 and a servo motor 44. The reducer 45 (low backlash planetary reducer 45, model AB0901L1-S2-19-40-80-100-M6) is arranged above the servo motor 44. The bottom of the servo motor 44 is fixed to the external working plane. The output shaft of the servo motor 44 is connected to the reducer 45. The output shaft of the reducer 45 is connected to the circular mold 47 through the first mounting plate 46, and is used to make the circular mold 47 rotate under the drive of the servo motor 44. A second connecting plate 48 is provided on the top of the circular mold 47, and a clamping cylinder 50 is installed on the second connecting plate 48. The clamping cylinder 50 is used to cooperate with the circular mold 47 to lock the blank workpiece 29 in the circular mold 47.

[0116] Furthermore, a first molding groove 75 is formed on the outer side of the circular mold 47, and the first molding groove 75 matches the inner shape of the molded workpiece. A first notch 80 and a second notch 81 are respectively formed on the outer side of the circular mold 47 for fitting the second connecting plate 48 and the clamping cylinder 50. A through hole 78 is provided in the center of the circular mold 47 for connecting to the output shaft of the reducer 45.

[0117] The linear mold assembly includes a second mounting plate 55, a first synchronous motor 56, a linear mold 52, a ball screw 51 and a third synchronous belt 54. The bottom of the first synchronous motor 56 is fixed to the external working plane, and the top of the first synchronous motor 56 is installed with a second mounting plate 55. The second mounting plate 55 is horizontally provided with sixth guide rails 49 and ball screws 51 that are parallel to each other. The ball screw 51 passes through the linear mold 52 that matches it, and both ends of the ball screw 51 are mounted on the second mounting plate 55 through ball screw 51 nut seats. The linear mold 52 is slidably mounted on the sixth guide rail 49 through a slider 53. The output shaft of the first synchronous motor 56 is connected to one end of the ball screw 51 through the third synchronous belt 54. When the first synchronous motor 56 rotates, the output shaft of the first synchronous motor 56 drives the ball screw 51 to rotate through the synchronous belt, so that the linear mold 52 moves along the sixth guide rail 49, so that the linear mold 52 moves toward or away from the circular mold 47 to perform roll extrusion molding on the blank workpiece 29 set between the two molds.

[0118] Furthermore, an inward slot 79 is formed at the bottom of the linear mold 52 for the slider 53 to be mounted in the slot 79. The slider 53 is fixed to the linear mold 52 by bolts. A second molding groove 77 is formed on the side of the linear mold 52 facing the circular mold 47. The second molding groove 77 matches the outer shape of the molded workpiece.

[0119] Since the first molding groove 75 of the circular mold 47 is arranged opposite to the second molding groove 77 of the linear mold 52, under the drive of the first synchronous motor 56, the linear mold 52 is driven to move toward the circular mold 47, and the blank workpiece 29 clamped between the circular mold 47 and the clamping cylinder 50 is rolled and extruded, so that the blank workpiece 29 is rolled and extruded during the relative movement of the circular mold 47 and the linear mold 52 to form a molded workpiece.

[0120] The dual-station orientation / material return mechanism 66 includes a station switching component, a station support plate 27 driven by the station switching component, a grabbing station component and a material return station component arranged on the station support plate 27, the grabbing station component is used to grab and drive the blank workpiece 29 to rotate to a preset angle, and transfer the blank workpiece 29 to the forming mechanism 67, and the material return station component is used to push the formed workpiece in the forming mechanism 67 to the unloading mechanism 69.

[0121] Furthermore, the station switching assembly includes a station switching plate 76, a station switching cylinder 30 and a third guide rail 38. The third guide rail 38 is mounted on the station switching plate 76. The third guide rail 38 is two parallel linear guide rails. The station support plate 27 is slidably mounted on the third guide rail 38. One side of the station support plate 27 is connected to the output end of the station switching cylinder 30 to drive the station support plate 27 to slide along the third guide rail 38 to realize the switching between the grabbing station and the unloading station (such as Figure 3 As shown, the moving direction is the Y-axis direction).

[0122] Furthermore, a buffer cylinder 40 is provided on the station switching plate 76 .

[0123] The grabbing station assembly includes a fourth guide rail 28, a driving cylinder 36, a driven grabbing station moving block 82, and a grabbing assembly installed on the grabbing station moving block 82. The fourth guide rail 28 is provided on the station support plate 27. The grabbing station moving block 82 is slidably installed on the fourth guide rail 28. The output end of the driving cylinder 36 is connected to the grabbing station moving block 82, and the driving cylinder 36 is provided on one side of the station support plate 27 to drive the grabbing station moving block 82 to move along the fourth guide rail 28 in the X-axis direction.

[0124] Furthermore, the grabbing assembly includes a three-claw cylinder 31, a rotary shaft 34, a second synchronous motor 33 and a second synchronous belt 35, the second synchronous motor 33 is arranged on the top of the grabbing station moving block 82, the rotary shaft 34 is installed in the grabbing station moving block 82, the output shaft of the synchronous motor is connected to the output shaft of the rotary shaft 34 through the second synchronous belt 35, the three-claw cylinder 31 is arranged on one side of the grabbing station moving block 82, and the grabbing end of the three-claw cylinder 31 is toward the end of the workpiece positioning mechanism 64 for grabbing the blank workpiece 29 conveyed by the workpiece positioning mechanism 64, and the end of the rotary shaft 34 away from the second synchronous belt 35 is connected by the rotary shaft 34. The joint 32 is connected to the three-jaw cylinder 31 to prevent the air pipe of the three-jaw cylinder 31 from being entangled; when the second synchronous motor 33 is running, the second synchronous belt 35 drives the rotary shaft 34 to rotate, so that the three-jaw cylinder 31 that has grasped the blank workpiece 29 rotates at a preset speed to cooperate with the industrial camera 43 of the scanning and detection mechanism 63 to scan and photograph the blank workpiece 29, and when the industrial camera 43 detects the numbering characters of the blank workpiece 29, it controls the second synchronous motor 33 and the rotary shaft 34 to rotate the blank workpiece 29 to the preset forming processing position, and the numbering characters of the formed workpiece are located on the outside of the blank workpiece 29, so as to unify the position of the workpiece numbering characters after forming processing.

[0125] Furthermore, the material-returning station is provided with a fifth guide rail 25, a material-returning cylinder 37 and a material-returning slider 39. The material-returning slider 39 is slidably installed on the fifth guide rail 25. The output end of the material-returning cylinder 37 is connected to the material-returning slider 39 to drive the material-returning slider 39 to move along the fifth guide rail 25. The material-returning slider 39 is provided with a material-returning part to push the formed workpiece processed by the forming mechanism 67 out of the mold, so that the formed workpiece falls into the unloading mechanism 69 to realize the material-returning of the formed workpiece.

[0126] Furthermore, a second differential head 26 is provided on the workstation support plate 27 , and the second differential head 26 is arranged on one side of the material-returning slider 39 to be used for positioning the material-returning cylinder 37 .

[0127] Furthermore, the cross-section of the stripping end of the stripping piece is a cylindrical surface, and the diameter of the cylindrical surface is smaller than the diameter of the cylindrical section of the formed workpiece.

[0128] The scanning and detecting mechanism 63 includes a connecting plate 41 mounted on the upper supporting plate 61 , a second bracket 42 mounted on the connecting plate 41 , and an industrial camera 43 fixed on the top of the second bracket 42 . The industrial camera 43 is used to scan the number characters of the blank workpiece 29 .

[0129] The unloading mechanism 69 includes a slide 68 and a conveying assembly. The feed end of the slide 68 is arranged at the unloading end of the unloading station assembly, and the discharge end of the slide 68 is connected to the conveying assembly. The slide 68 is obliquely mounted on the upper support plate 61.

[0130] Specifically, the conveyor assembly includes a conveyor motor 57 and a conveyor belt 59 driven by the motor. The conveyor belt 59 is secured to the worktable 72 of the molding apparatus via a conveyor support frame 58. The discharge end of the chute 68 is connected to the conveyor belt 59. Driven by the conveyor motor 57, the conveyor belt 59 rotates, completing the unloading process of the molded workpieces. As the molded workpieces fall onto the conveyor belt 59 via the chute 68, the conveyor belt 59 travels one end of the way for each workpiece that falls, storing the workpieces on the conveyor belt 59. This facilitates continuous operation of the molding apparatus and prevents the workpieces from falling directly into the finished product box, which could cause wear and damage. Workers remove several molded workpieces from the conveyor belt 59 at regular intervals.

[0131] Example 2

[0132] On the basis of Example 1, the method for forming and processing a special-shaped part using the device described in Example 1 includes the following steps:

[0133] (1) Loading and positioning of workpieces: First, manually place the blank workpiece 29 into the loading box 10 of the loading mechanism 65, start the wheel assembly, and the ratchet push cylinder 3 drives the ratchet 7 to rotate the ratchet 5, so that the blank workpiece 29 falls into the groove wheel 9 in the groove wheel seat 2. After the groove wheel 9 rotates, the blank workpiece 29 enters the loading channel, and the push cylinder 4 is started to push the blank workpiece 29 out of the loading channel to the workpiece positioning mechanism 64;

[0134] (2) Workpiece positioning: The contoured positioning block 20 of the workpiece positioning mechanism 64 clamps the blank workpiece 29, and the axial positioning assembly, the center positioning assembly, and the locking assembly perform axial positioning and center positioning on the blank workpiece 29, and then the positioned blank workpiece 29 is transferred to the scanning and detection mechanism 63 via the first synchronous belt 22;

[0135] (3) Scanning and testing: The industrial camera 43 of the scanning and testing mechanism 63 scans and photographs the blank workpiece 29 to identify the number characters on the blank workpiece 29;

[0136] (4) Workpiece orientation: After the number characters on the blank workpiece 29 are identified, the dual-station orientation / return mechanism 66 switches to the grasping station and drives the three-claw cylinder 31 to grasp the blank workpiece 29. The three-claw cylinder 31 is rotated by the synchronous motor through the second synchronous belt 35 so that the number characters on the blank workpiece 29 are located outside the forming surface.

[0137] (5) Roll extrusion molding: The blank workpiece 29 after rotational positioning is moved into the linear die 52 of the molding mechanism 67, and the blank workpiece 29 is clamped and positioned by the clamping cylinder 50. The blank workpiece 29 is roll extruded according to the preset position. The circular die 47 rotates axially, and the linear die 52 moves on the guide rail at the same operating speed as the circular die 47 to roll extrusion the blank workpiece 29. After the blank workpiece 29 is formed, the circular die 47 and the linear die 52 return to zero point, and the clamping cylinder 50 is released.

[0138] (6) Workpiece unloading: The double-station orientation / return mechanism 66 is switched to the return station. Under the action of the return cylinder 37, the formed workpiece is pushed out of the mold and falls onto the slide 68 of the unloading mechanism 69. It then passes through the slide 68 and falls onto the conveyor belt 59. Finally, the operator removes the formed workpiece from the conveyor belt 59 and places it in a turnover box.

[0139] Example 3

[0140] Based on Example 1, a sensor 60 is provided on one side of the conveying end of the conveyor belt 59 for detecting the formed workpiece conveyed to the end of the conveyor belt 59. The sensor 60 is electrically connected to an external controller 73. The sensor 60 sends a signal of detecting the formed workpiece to the controller 73, and the controller 73 sends a control signal to stop the forming processing device.

[0141] Example 4

[0142] On the basis of Example 1, the first notch 80 is an inwardly recessed rounded notch, and the second notch 81 is an inwardly recessed rectangular notch.

[0143] The first notch 80 and the second notch 81 are used to cooperate with the installation of the second connecting plate 48 and the clamping cylinder 50, and do not affect the axial rotation of the circular mold 47.

[0144] Example 5

[0145] like Figure 14 As shown, the forming processing equipment for special-shaped parts of the present invention includes a workbench 72, a controller 73, an electrical cabinet 71 and the forming processing device described in Example 5, wherein the electrical cabinet 71 is arranged below the workbench 72, the controller 73 is arranged on one side of the surface of the workbench 72, a working area 70 is provided on the workbench 72, and the forming processing device is arranged on the working area 70, and the electrical cabinet 71 and the controller 73 are electrically connected to the forming device.

[0146] Furthermore, a protective cover 74 is provided on the outside of the molding device.

[0147] For ease of explanation, spatial relative terms such as "upper", "lower", "left", and "right" are used in the embodiments to illustrate the relationship between one element or feature shown in the figures and another element or feature. It should be understood that, in addition to the orientation shown in the figures, spatial terms are intended to include different orientations of the device in use or operation. For example, if the device in the figure is inverted, the element described as being "under" other elements or features will be positioned "above" other elements or features. Therefore, the exemplary term "under" can include both upper and lower orientations. The device can be positioned in other ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used here can be interpreted accordingly.

[0148] Moreover, relational terms such as “first” and “second” are merely used to distinguish one component from another having the same name, but do not necessarily require or imply any actual relationship or order between these components.

[0149] The above is an exemplary description of the present invention. It should be noted that, without departing from the core of the present invention, any simple deformation, modification or other equivalent replacement that can be made by other skilled in the art without expending creative labor falls within the scope of protection of the present invention.

Claims

1. A forming and processing device for special-shaped parts, characterized in that: It includes a base, a loading mechanism arranged on the base, a workpiece positioning mechanism, a double-station orientation / returning mechanism, a forming mechanism, a scanning and detecting mechanism, and a unloading mechanism; The loading mechanism is used to transport the blank workpieces one by one in sequence to the workpiece positioning mechanism; The workpiece positioning mechanism is used to receive the blank workpiece conveyed by the feeding mechanism for positioning, and to transmit the positioned blank workpiece to the scanning and detection mechanism and the double-station orientation / return mechanism; The scanning and detecting mechanism is used to scan the blank workpiece and determine the number characters on the blank workpiece; The dual-station orientation / return mechanism is used to perform rotational orientation, material return, and station switching on the blank workpiece, transfer the orientation-grabbed blank workpiece to the forming mechanism, and remove the formed workpiece from the forming mechanism after the forming mechanism has completed the processing; The forming mechanism is used to roll and extrude the rough workpiece according to a preset angle to obtain a formed workpiece; The unloading mechanism is used to store and transport the formed workpieces discharged by the double-station orientation / returning mechanism; The workpiece positioning mechanism includes a synchronous transmission assembly, a driven sliding plate, an axial positioning assembly mounted on the sliding plate, a center positioning assembly and a locking assembly; The base includes an upper support plate and a lower support plate, a plurality of support plates are provided between the upper support plate and the lower support plate, and a cavity is formed between the upper support plate and the lower support plate; The synchronous transmission assembly includes a driving motor, a first synchronous belt, a driving wheel, a driven wheel and a first guide rail, the first guide rail is arranged parallel to the first synchronous belt; the driving motor is vertically arranged on the base, the bottom of the driving motor is mounted on the lower support plate, and the top is connected to the upper support plate through a cavity, the driving wheel is arranged on the top of the driving motor, the output shaft of the driving motor is connected to the driving wheel, and the driven wheel is arranged on the upper support plate, and the driving wheel and the driven wheel are connected by a first synchronous belt, which is used to rotate the driving wheel under the action of the driving motor and rotate the driven wheel through the first synchronous belt. The bottom of the sliding plate is respectively formed with a sliding block cooperating with the first guide rail and a moving block cooperating with the first synchronous belt, so that under the drive of the driving motor, the driving wheel rotates to cause the sliding plate to move along the first synchronous belt and the first guide rail toward the direction of the scanning detection mechanism; The axial positioning assembly includes a finger cylinder and two contour positioning blocks mounted on the finger cylinder, the finger cylinder is mounted on a sliding plate, a second guide rail is provided on one side of the finger cylinder, and the two contour positioning blocks slide along the second guide rail under the drive of the finger cylinder to achieve separation and closing states for axial positioning of the blank workpiece, and the feeding and clamping direction of the contour positioning blocks corresponds to the discharge end of the feeding mechanism; The center positioning assembly includes a vertically arranged differential head and a V-shaped block arranged corresponding to the differential head. The bottom of the differential head is connected to the differential head motor. The differential head adjusts the center of the blank workpiece placed on the V-shaped block under the drive of the differential head motor. The V-shaped block is arranged on one side of the profiling positioning block so that the V-shaped block cooperates with the profiling positioning block to position the blank workpiece. The locking assembly includes a first bracket, a first support plate, and a first locking cylinder. The first bracket is vertically arranged on the sliding plate. The first support plate is arranged on the top of the first bracket. The first locking cylinder is installed on the top of the first support plate to lock the blank workpiece. The scanning and detecting mechanism includes a connecting plate mounted on the upper supporting plate, a second bracket mounted on the connecting plate, and an industrial camera fixed on the top of the second bracket, wherein the industrial camera is used to scan the number characters of the blank workpiece.

2. The forming processing device according to claim 1, characterized in that: The feeding mechanism includes a feeding base, a groove wheel seat, a groove wheel arranged in the groove wheel seat, a feeding box installed on the groove wheel seat, a ratchet assembly for driving the groove wheel to rotate, and a pushing cylinder for pushing out the blank workpiece; The feeding base is mounted on the upper support plate, and the groove wheel seat is mounted on the feeding base by screws and groove wheel bearings. A feeding channel is formed between the groove wheel seat and the feeding base, and the feeding channel cooperates with the pushing assembly to push the blank workpiece in the feeding channel out of the feeding mechanism, and the groove wheel seat is mounted on the inner bottom of the feeding box by screws, and the ratchet assembly is mounted on the top surface of one side of the feeding box to drive the blank workpiece in the feeding box to fall into the groove wheel, and the ratchet assembly includes a pawl pushing cylinder, a pawl and a ratchet A pawl is hinged on the output shaft of the pawl pushing cylinder, and the top end of the output shaft of the pawl pushing cylinder is connected to the ratchet to drive the ratchet to rotate. When the pawl pushing cylinder swings, the driving pawl is inserted into the ratchet to drive the ratchet to rotate in the same direction; when the blank workpiece is placed in the loading box, the pawl pushing cylinder drives the pawl to push the ratchet to rotate, so that the blank workpiece falls into the groove wheel in the groove wheel seat, and the groove wheel rotates to make the blank workpiece fall into the loading channel, and under the push of the pushing cylinder, the blank workpiece is pushed out from the loading channel to the workpiece positioning mechanism.

3. The forming processing device according to claim 2, characterized in that: The dual-station orientation / return mechanism includes a station switching assembly, a station support plate driven by the station switching assembly, a grabbing station assembly disposed on the station support plate for grabbing the blank workpiece, rotating it to a preset angle, and transferring it to the forming mechanism, and a return station assembly disposed on the station support plate for withdrawing the formed workpiece from the forming mechanism. The station switching assembly includes a station switching plate, a station switching cylinder and a third guide rail, wherein the third guide rail is mounted on the station switching plate, and the third guide rail is two parallel linear guide rails. The station switching cylinder is arranged on one side of the station switching plate, and the station support plate is slidably mounted on the third guide rail. One side of the station support plate is connected to the output end of the station switching cylinder to drive the station support plate to slide along the third guide rail to realize the switching between the grabbing station and the material unloading station. The grabbing station assembly includes a fourth guide rail, a driving cylinder, a driven grabbing station moving block and a grabbing assembly installed on the grabbing station moving block, the fourth guide rail is arranged on the station support plate, the grabbing station moving block is slidably installed on the fourth guide rail, the output end of the driving cylinder is connected to the grabbing station moving block, and the driving cylinder is arranged on one side of the station support plate to drive the grabbing station moving block to move along the fourth guide rail; the grabbing assembly includes a three-claw cylinder, a rotary shaft, a second synchronous motor and a second synchronous belt, the second synchronous motor is arranged on the top of the grabbing station moving block, the rotary shaft is arranged Installed in the grabbing station moving block, the output shaft of the second synchronous motor is connected to the output shaft of the rotary shaft through the second synchronous belt, the three-claw cylinder is arranged on one side of the grabbing station moving block, and the grabbing end of the three-claw cylinder is facing the end of the workpiece positioning mechanism for grabbing the blank workpiece conveyed by the workpiece positioning mechanism, and the end of the rotary shaft away from the second synchronous belt is connected to the three-claw cylinder through a rotary joint to avoid entanglement of the air pipe of the three-claw cylinder; when the second synchronous motor is running, the rotary shaft is driven to rotate by the second synchronous belt, so that the three-claw cylinder that has grabbed the blank workpiece rotates to the preset forming processing position according to the preset speed; The material return station assembly includes a fifth guide rail, a material return cylinder and a material return slider. The material return slider is slidably installed on the fifth guide rail. The output end of the material return cylinder is connected to the material return slider to drive the material return slider to move along the fifth guide rail. The material return slider is provided with a material return part to remove the formed workpiece processed by the forming mechanism from the forming mechanism.

4. The forming processing device according to claim 3, characterized in that: The forming mechanism includes a circular die assembly and a linear die assembly matched with the circular die assembly, wherein a forming groove arranged opposite to each other is formed between the circular die assembly and the linear die assembly so as to allow the die assemblies to move relative to each other during processing and forming to extrude and form the blank workpiece roll; The circular mold assembly includes a first mounting plate, a circular mold, a reducer and a servo motor, wherein the reducer is arranged above the servo motor, the bottom of the servo motor is fixed to an external working plane, the output shaft of the servo motor is connected to the reducer, and the output shaft of the reducer is connected to the circular mold through the first mounting plate, so as to make the circular mold rotate under the drive of the servo motor, and a second connecting plate is provided on the top of the circular mold, on which a clamping cylinder is installed, and the clamping cylinder is used to cooperate with the circular mold to lock the blank workpiece in the circular mold; The linear mold assembly includes a second mounting plate, a first synchronous motor, a linear mold, a ball screw and a third synchronous belt. The bottom of the first synchronous motor is fixed to the external working plane, and the top of the first synchronous motor is equipped with a second mounting plate. Sixth guide rails and ball screws parallel to each other are horizontally arranged on the second mounting plate. The ball screw passes through the linear mold matched with it, and both ends of the ball screw are mounted on the second mounting plate through a ball screw nut seat. The linear mold is slidably mounted on the sixth guide rail through a slider. The output shaft of the first synchronous motor is connected to one end of the ball screw through the third synchronous belt. When the first synchronous motor rotates, the output shaft of the first synchronous motor drives the ball screw to rotate through the synchronous belt, so that the linear mold moves along the sixth guide rail, so that the linear mold moves toward or away from the circular mold to perform roll extrusion molding on the blank workpiece set between the two molds.

5. The forming processing device according to claim 4, characterized in that: A first molding groove is formed on the outer side of the circular mold, and the first molding groove matches the inner shape of the molded workpiece. A first notch and a second notch are respectively formed on the outer side of the circular mold for fitting the second connecting plate and the clamping cylinder.

6. The forming processing device according to claim 5, characterized in that: A second molding groove is formed on a side of the linear mold close to the circular mold, and the second molding groove matches the outer shape of the molded workpiece.

7. The forming processing device according to claim 6, characterized in that: The unloading mechanism includes a slide and a conveying assembly, the feed end of the slide is arranged at the material return end of the material return station assembly, the discharge end of the slide is connected to the conveying assembly, and the slide is obliquely mounted on the upper support plate; The conveying assembly includes a conveying motor and a conveyor belt driven by the conveying motor. The conveyor belt is fixed to the working table of the molding processing device through a conveying support frame. The discharge end of the slide is connected to the conveyor belt. The conveyor belt is rotated under the drive of the conveying motor to complete the unloading process of the molded workpiece.

8. The forming processing device according to claim 7, characterized in that: A sensor is provided on one side of the conveying end of the conveyor belt for detecting the formed workpiece conveyed to the conveying end. The sensor is electrically connected to an external controller. The sensor sends a signal of the detected formed workpiece to the controller, and under the action of the controller, the forming processing device stops running to facilitate material removal.

9. A method for forming a special-shaped part according to claim 8, characterized in that: The following steps are involved: (1) Workpiece loading and positioning: manually place the blank workpiece into the loading box of the loading mechanism, start the ratchet assembly, and the pawl pushes the cylinder to drive the pawl to rotate the ratchet, so that the blank workpiece falls into the groove wheel in the groove wheel seat. After the groove wheel rotates, the blank workpiece enters the loading channel, and the push cylinder is started to push the blank workpiece out of the loading channel to the workpiece positioning mechanism; (2) Workpiece positioning: The contour positioning block of the workpiece positioning mechanism clamps the blank workpiece, and the axial positioning component, the center positioning component and the locking component perform axial positioning and center positioning on the blank workpiece, and then the positioned blank workpiece is transferred to the scanning and detection mechanism through the first synchronous belt; (3) Scanning and testing: The industrial camera of the scanning and testing mechanism scans and photographs the blank workpiece and identifies the number characters on the blank workpiece; (4) Workpiece orientation: After the number characters on the blank workpiece are identified, the dual-station orientation / return mechanism switches to the grasping station and drives the three-claw cylinder to grasp the blank workpiece. The three-claw cylinder is rotated by the synchronous motor through the second synchronous belt so that the number characters on the blank workpiece are located outside the forming surface. (5) Roll extrusion molding: The blank workpiece after rotation positioning is moved into the linear die of the molding mechanism, and the blank workpiece is clamped and positioned by the clamping cylinder. The blank workpiece is roll extruded according to the preset position. After the blank workpiece is formed, the die returns to zero point, the clamping cylinder is released, and the formed workpiece stays in the groove between the circular die and the linear die; (6) Workpiece unloading: Switch the double-station orientation / return mechanism to the return station. Under the action of the return cylinder, the formed workpiece is pushed out of the mold and falls onto the slide of the unloading mechanism. After passing through the slide, it falls onto the conveyor belt. Finally, the operator removes the formed workpiece from the conveyor belt and places it in the turnover box.

10. A forming processing device for forming special-shaped parts based on the forming processing device according to claim 8, characterized in that: It includes a workbench, a controller, an electrical cabinet and the molding processing device. The electrical cabinet is arranged below the workbench, the controller is arranged on one side of the workbench surface, a working area is provided on the workbench, and the molding processing device is arranged on the working area. The electrical cabinet and the controller are electrically connected to the molding processing device.

11. The molding processing equipment according to claim 10, characterized in that: A protective cover for protecting the forming processing device is provided on the working area of ​​the workbench.

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