A slotted ceramic thin plate thermal insulation composite plate system and construction method thereof

Abstract

A slotted ceramic thin plate thermal insulation composite plate system and its construction method, the system includes a composite plate, an anchoring group and an adhesive layer; the composite plate includes a ceramic thin plate, an insulation layer and a backing layer; the top and bottom of the ceramic thin plate are respectively provided with slots, and the slots are located on the left side of the ceramic thin plate; the ceramic thin plate includes a long side and a short side, the slots are located on the long side, and the inner side of the slots is provided with a convex wall; the anchoring assembly is arranged on the composite plate; the adhesive layer includes an outer frame and an inner ring, and the number of the inner rings is at least six; the board edge of the composite plate is provided with a water vapor outlet; the adhesive layer is arranged on the right side of the backing layer. The method includes base inspection and acceptance, setting up a reference line, pasting the composite plate, installing the anchoring assembly, filling the caulking material, applying sealant and cleaning the board surface; the present invention can absorb construction errors, save adhesive materials, and has a good ability to bear its own weight, effectively eliminating the safety hazard of the composite plate falling off from high altitude, and has high surface strength, low water absorption rate and good thermal insulation effect.

Description

Technical Field

[0001] The invention relates to the technical field of exterior wall thermal insulation decorative panels, and in particular to a slotted ceramic thin plate thermal insulation composite panel system and a construction method thereof. Background Art

[0002] Commonly used exterior wall insulation decorative panels include the following, but they all have different disadvantages; 1. The surface coating of traditional metal-faced integrated insulation composite panels has poor weather resistance, is not scratch-resistant, and is difficult to clean due to electrostatic adsorption of dust and other pollutants; 2. Natural stone, as a natural mineral resource, is heavy, easy to weather, absorbs dirt on the surface, has a certain degree of water permeability and is easily damaged, affecting the durability of the insulation material; 3. The plastered insulation board has poor waterproofness, the surface is easily scratched or damaged, affecting the durability of the insulation material, and is easy to fade and discolor with a high water absorption rate.

[0003] The above commonly used exterior wall insulation decorative panels have problems to varying degrees in terms of decorative effect, safety of use, and later maintenance. Moreover, most of the above commonly used exterior wall insulation decorative panels are pasted on the exterior wall. When pasting on the exterior wall, more adhesive materials will be used, resulting in material waste, and these adhesive materials cure slowly; generally, the ability to bear its own weight will be poor, and the possibility of falling off after long-term use is greater, and it is difficult to absorb construction errors during actual use. Therefore, the market urgently needs a high-quality insulation decorative panel structure system that can solve the above-mentioned drawbacks. Summary of the invention

[0004] The purpose of the present invention is to propose a slotted ceramic thin plate thermal insulation composite board system and a construction method thereof, which can absorb construction errors, save adhesive materials, have a good ability to bear its own weight, effectively eliminate the safety hazard of composite boards falling off from high altitudes, have high surface strength, low water absorption, and good thermal insulation effect.

[0005] To achieve this object, the present invention adopts the following technical solutions:

[0006] A slotted ceramic thin plate thermal insulation composite plate system, comprising a composite plate, an anchoring group and an adhesive layer;

[0007] The composite plate comprises a ceramic thin plate, a thermal insulation layer and a backing layer;

[0008] The right side of the ceramic thin plate is bonded to the left side of the thermal insulation layer, and the right side of the thermal insulation layer is bonded to the left side of the backing layer;

[0009] The top and bottom of the ceramic thin plate are respectively provided with grooves, and the grooves are located on the left side of the ceramic thin plate;

[0010] The ceramic thin plate comprises a long side and a short side, the groove is located on the long side, and a convex wall is provided on the inner side of the groove;

[0011] The anchor assembly is arranged on the composite plate;

[0012] The adhesive layer comprises an outer frame and inner rings, and the number of the inner rings is at least six; a water vapor outlet is provided at the edge of the composite board; and the adhesive layer is arranged on the right side of the backing layer.

[0013] Further, the anchor assembly includes a transverse fixing member, a connecting member, a gasket, a hanging member and a vertical fixing member;

[0014] The connecting member comprises a horizontal plate and a vertical plate, wherein the vertical plate is vertically arranged at one end of the horizontal plate, the horizontal plate is provided with an adjustment hole, and the vertical plate is provided with a mounting hole;

[0015] The hanger comprises a hanger body and a clamping portion, wherein the clamping portion is located at one end of the hanger body, and the hanger body is provided with a hanger mounting hole penetrating the top and bottom thereof;

[0016] The hanger body is located above the horizontal plate, and the gasket is provided between the hanger body and the horizontal plate;

[0017] The vertical fixing member passes through the hanger mounting hole, the gasket and the adjustment hole and fixes the hanger body, the gasket and the cross plate together;

[0018] The transverse fixing member is fixed to the mounting hole;

[0019] The clamping portion includes an upper clamping port and a lower clamping port, and the upper clamping port or the lower clamping port is clamped to the convex wall;

[0020] The upper bayonet has an opening facing upward, and the lower bayonet has an opening facing downward;

[0021] The upper and lower bayonet ports have the same structure;

[0022] The upper clamping opening is surrounded by a front wall, a rear wall and a connecting wall;

[0023] The length of the rear wall in the vertical direction is greater than the length of the front wall in the vertical direction;

[0024] The end of the rear wall is provided with a chamfered corner;

[0025] The two ends of the front wall are respectively a first end and a second end;

[0026] The width of the rear wall in the vertical direction gradually narrows from the first end to the second end;

[0027] The first end is an arc transition;

[0028] An accommodating hole is provided between the upper clamping opening and the lower clamping opening.

[0029] Furthermore, the thickness X of the ceramic thin plate is 5-8 mm.

[0030] Furthermore, the insulation layer is one of a reinforced vertical wire rock wool composite board, an unglazed foamed ceramic insulation board, a foam glass insulation board, an XPS insulation board, an EPS insulation board and a PU insulation board.

[0031] Furthermore, the width Y of the groove is 2-4 mm, and the depth Z of the groove is 3-4 mm.

[0032] Furthermore, the backing layer is one of cement fiber board, cement fiber cloth or glass magnesium board.

[0033] Furthermore, the transverse fixing member is an expansion bolt, the hanging member is made of aluminum alloy, and the adjustment hole is a strip hole.

[0034] Furthermore, the thickness of the gasket is 0.9-1.1 mm.

[0035] Furthermore, a zinc-plated layer is provided on the surface of the connecting piece.

[0036] A construction method of a slotted ceramic thin plate thermal insulation composite panel system comprises the following steps:

[0037] 1. Grassroots inspection and acceptance:

[0038] The outer side of the base wall is leveled with cement mortar, and its thickness can be determined according to the flatness of the wall surface;

[0039] The tensile bonding strength between the leveling layer and the base wall should not be less than 0.3MPa;

[0040] 2. Release baseline:

[0041] Pop up the horizontal and vertical control lines of external doors and windows, expansion joints and decorative joints on the wall. The vertical reference line of the construction is placed at the top of the building, and the horizontal reference line of the construction is the yin and yang corner line or contour line. The reference lines are all occupied during the construction;

[0042] Pop up the composite panel installation line, hang vertical reference lines at the positive and negative corners of the building's exterior wall and other necessary places, and hang horizontal lines at set positions on each floor;

[0043] 3. Paste composite board:

[0044] Paste the composite board from bottom to top;

[0045] The composite board is pasted by the frame point method. The adhesive is applied on the frame of the conventional size composite board with a width of 100mm, and a 50mm wide water vapor outlet is scraped out on the edge of the composite board with a spatula. Then, at least six bonding points are evenly applied in the middle of the composite board, and the diameter of each bonding point is not less than 150mm.

[0046] Use a suction cup to press the glued composite board onto the wall, and adjust the position of the composite board to keep the entire board surface flat, align the grid seams, and arrange them horizontally and vertically in an orderly manner;

[0047] 4. Install anchor components:

[0048] Install anchoring components promptly after each composite board is pasted;

[0049] Use an electric screwdriver to tighten the screw-in anchor bolts, and do not knock the anchor bolts into the wall;

[0050] 5. Filling materials:

[0051] After the composite board is pasted for 24 hours, the caulking material is filled in, and the depth of the caulking material from the board surface is not less than 5mm; the diameter of the foam rod is 1.2 to 1.5 times the gap of the composite board, and the thickness of the inorganic board is 1mm to 2mm smaller than the gap of the composite board;

[0052] When calcium silicate cement board, gypsum board or fire-resistant fiber rope is used as fireproof caulking material, the fireproof caulking material shall be used to fill the horizontal board joints. When the cross joints are encountered, they shall be continuous and not interrupted at the vertical board joints. The filling of the fireproof caulking material and the pasting of the composite board shall be carried out simultaneously.

[0053] 6. Apply sealant:

[0054] After filling the caulking material, the weather-resistant sealant can be applied. The sealant is applied from top to bottom. After the board surface of the composite board 71 is cleaned, masking tape is pasted along both sides of the seam.

[0055] The depth of the sealant is 50% of the seam width and not less than 5mm. After the sealant is applied, the paper tape should be pulled off. The masking tape should not be pasted on the board for more than 2 hours.

[0056] 7. Clean the board:

[0057] After the sealant has dried, process the surface of the composite board. First, remove the dust and dirt on the edge of the composite board. If there is any adhesive residue, use a clean towel to clean it.

[0058] According to the above contents, the present invention proposes a slotted ceramic thin plate thermal insulation composite panel system and a construction method thereof, which adopts bonding and anchoring methods to effectively install the composite panel on the exterior wall. In addition, the composite panel can absorb construction errors during the construction process and has a good ability to bear its own weight, which effectively prevents safety hazards such as the composite panel falling off from high altitude. In addition, the composite panel has high surface strength, low water absorption and good thermal insulation effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0059] Figure 1 This is a schematic diagram of the structure of a composite board according to one embodiment of the present invention; (mainly showing the adhesive layer)

[0060] Figure 2 is a schematic diagram of the cross-sectional structure of a composite plate according to one embodiment of the present invention;

[0061] Figure 3 is a schematic structural diagram of a composite plate according to one embodiment of the present invention;

[0062] Figure 4 is a schematic structural diagram of a pendant in one embodiment of the present invention;

[0063] Figure 5 It is a schematic diagram of the partial structure of two composite boards in one embodiment of the present invention during actual use;

[0064] Figure 6 is a schematic diagram of a partial structure of a composite plate according to one embodiment of the present invention;

[0065] Figure 7 is a schematic structural diagram of an anchor assembly according to one embodiment of the present invention;

[0066] Figure 8 is a partial structural schematic diagram of an anchor assembly in one embodiment of the present invention;

[0067] Fig. 9 It is a partial structural diagram of a system according to one embodiment of the present invention.

[0068] Wherein: ceramic thin plate 1, groove 11, convex wall 111, long side 101, short side 102, sealant 103, insulation layer 2, backing layer 3, thickness X, width Y, depth Z, hanger 4, hanger body 41, hanger mounting hole 411, clamping part 42, upper clamping port 421, front wall 4211, first end 42111, second end 42112, rear wall 4212, chamfered corner 42121, connecting wall 4213, lower clamping port 422, vertical fixing member 5, horizontal fixing member 61, connecting member 62, horizontal plate 621, adjustment hole 6211, vertical plate 622, mounting hole 6221, gasket 63, composite plate 71, water vapor outlet 711, anchoring assembly 72, adhesive layer 73, outer frame 731, inner ring 732, outer wall 74,. DETAILED DESCRIPTION

[0069] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.

[0070] The slotted ceramic thin plate thermal insulation composite panel system of the present embodiment is mainly used for newly constructed, rebuilt, and expanded civil buildings with a height not exceeding 24 m and for energy-saving renovation of the exterior walls of existing buildings.

[0071] like Figure 1-9 As shown, a slotted ceramic thin plate thermal insulation composite plate system, a composite plate 71, an anchoring group 72 and an adhesive layer 73;

[0072] The composite plate 71 includes a ceramic thin plate 1, a thermal insulation layer 2 and a backing layer 3;

[0073] The right side of the ceramic sheet 1 is bonded to the left side of the thermal insulation layer 2, and the right side of the thermal insulation layer 2 is bonded to the left side of the backing layer 3;

[0074] The top and bottom of the ceramic thin plate 1 are respectively provided with grooves 11, and the grooves 11 are located on the left side of the ceramic thin plate 1;

[0075] The ceramic thin plate 1 comprises a long side 101 and a short side 102, the groove 11 is located at the long side 101, and a convex wall 111 is provided on the inner side of the groove 11;

[0076] The anchoring assembly 72 is disposed on the composite panel 71 and is used to anchor the composite panel 71 to the exterior wall 74;

[0077] The anchor assembly 72 includes a transverse fixing member 61, a connecting member 62, a gasket 63, a hanging member 4 and a vertical fixing member 5;

[0078] The connecting member 62 includes a horizontal plate 621 and a vertical plate 622. The vertical plate 622 is vertically arranged at one end of the horizontal plate 621. The horizontal plate 621 is provided with an adjustment hole 6211, and the vertical plate 622 is provided with a mounting hole 6221.

[0079] The hanger 4 includes a hanger body 41 and a clamping portion 42. The clamping portion 42 is located at one end of the hanger body 41. The hanger body 41 is provided with a hanger mounting hole 411 that passes through the top and bottom thereof.

[0080] The pendant body 41 is located above the transverse plate 621 , and the gasket 63 is provided between the pendant body 41 and the transverse plate 621 ;

[0081] The vertical fixing member 5 passes through the hanger mounting hole 411, the gasket 63 and the adjustment hole 6211 and fixes the hanger body 41, the gasket 63 and the horizontal plate 621 together;

[0082] The transverse fixing member 61 is fixed to the mounting hole 6221;

[0083] The clamping portion 42 includes an upper clamping opening 421 and a lower clamping opening 422 , and the upper clamping opening 421 or the lower clamping opening 422 is clamped to the convex wall 111 ;

[0084] The upper bayonet 421 has an opening facing upward, and the lower bayonet 422 has an opening facing downward;

[0085] The upper bayonet 421 and the lower bayonet 422 have the same structure;

[0086] The upper clamping opening 421 is surrounded by a front wall 4211, a rear wall 4212 and a connecting wall 4213;

[0087] The length of the rear wall 4212 in the vertical direction is greater than the length of the front wall 4211 in the vertical direction;

[0088] The end of the rear wall 4212 is provided with a chamfered corner 42121;

[0089] The two ends of the front wall 4211 are respectively a first end 42111 and a second end 42112;

[0090] The width of the rear wall 4212 in the vertical direction gradually narrows from the first end 42111 to the second end 42112;

[0091] The first end 42111 is an arc transition;

[0092] A receiving hole 401 is provided between the upper clamping opening 421 and the lower clamping opening 422;

[0093] The adhesive layer 73 includes an outer frame 731 and inner rings 732 , and the number of the inner rings 732 is at least six; a water vapor outlet 711 is provided at the edge of the composite board 71 ; and the adhesive layer 73 is arranged on the right side of the backing layer 3 .

[0094] In this embodiment, the ceramic thin plate 1, the thermal insulation layer 2 and the backing layer 3 are bonded by epoxy resin; the ceramic thin plate 1 has high surface strength, excellent physical and chemical properties (wear resistance, scratch resistance, acid and alkali resistance, and freeze-thaw resistance), low water absorption, and can effectively prevent water and moisture; the thermal insulation layer 2 has a thermal insulation effect, so that the composite board 71 as a whole also has a thermal insulation effect; in actual use, the right side of the backing layer 3 of the composite board 71 is bonded to the outer wall 74 through the adhesive layer 73, so by providing the backing layer 3, the compatibility problem of the base wall, the adhesive layer 73 and the composite board 71 is solved. The adhesive layer 73 of this embodiment is a bonding mortar.

[0095] Since the adhesive layer 73 includes an outer frame 731 and an inner ring 732, the number of the inner rings 732 is at least six; on the one hand, the material of the bonding mortar is saved, thereby saving costs. On the other hand, since the board edge of the composite board 71 is provided with a water vapor outlet 711, the curing speed of the bonding mortar is increased.

[0096] The grooves 11 are provided on the top and bottom of the ceramic sheet 1 because in actual use, the composite board 71 needs to be attached to the exterior wall 74. Figure 5As shown, the slots 11 of the ceramic sheets 1 of adjacent composite panels 71 are close together, and the adjacent slots 11 are clamped by the hanger 4, effectively eliminating the safety hazard of the composite panel 71 falling off from high altitude, so as to ensure its safe use.

[0097] At the same time, by providing the grooves 11, even if the two composite panels 71 are misaligned during use, it is possible to ensure that the anchoring assembly 72 can be anchored at the overlapping position of the grooves 11 of the two composite panels 71, thereby also absorbing the construction error.

[0098] The vertical fixing member 5 passes through the hanger mounting hole 411, the gasket 63 and the adjustment hole 6211 and fixes the hanger body 41, the gasket 63 and the cross plate 621 together. After being fixed, the hanger body 41, the gasket 63 and the cross plate 621 are located at the end of the composite plate 71, and the vertical plate 622 is located outside the composite plate 71, specifically, on the right side of the backing layer 3 of the composite plate 71.

[0099] Therefore, the clamping portion 42 clamps the groove 11 of the ceramic thin plate 1 of the adjacent composite plate 71, thereby effectively preventing the composite plate 71 from falling off from a high altitude and other safety hazards, thereby ensuring its safe use.

[0100] Specifically, since a convex wall 111 is provided on the inner side of the groove 11, the upper buckle 421 and the lower buckle 422 of the same hanger 41 are respectively engaged with the convex wall 111 of the groove 11 of the ceramic thin plate 1 of the two adjacent composite plates 71, effectively eliminating safety hazards such as the composite plate 71 falling from a high altitude, so as to ensure its safe use.

[0101] Since the structures of the adjacent composite plates 71 are the same, setting the structures of the upper clamping opening 421 and the lower clamping opening 422 to be the same is more conducive to practical use.

[0102] The upper snap-in 421 is surrounded by a front wall 4211, a rear wall 4212 and a connecting wall 4213. The vertical length of the rear wall 4212 is greater than the vertical length of the front wall 4211. When the upper snap-in 421 is inserted into the convex wall 111, the rear wall 4212 can be effectively inserted into the composite plate 71, so that the snap-in portion 42 as a whole is more stable when in use.

[0103] The end of the rear wall 4212 is provided with a chamfered corner 42121, so that the upper clamp 421 is easier to insert into the insulation layer 2; because after the construction is completed, the sealant 103 is directly applied to the groove 11 of the adjacent composite panels 71 to ensure the direct sealing of the adjacent composite panels 71, and the width of the rear wall 4212 in the vertical direction is set to gradually narrow from the first end 42111 to the second end 42112, which can provide more space for the sealant 103 to be filled in the groove 11; the first end 42111 is an arc transition, which makes the structural strength here greater; a receiving hole 401 is provided between the upper clamp 421 and the lower clamp 422, and the space of the receiving hole 401 is further utilized to fill more sealant 103 in the receiving hole 401, thereby further improving the sealing of the groove 11 of the adjacent composite panel 71.

[0104] As mentioned above, the vertical plate 622 is located outside the composite panel 71, specifically, on the right side of the backing layer 3 of the composite panel 71, and the mounting hole 6221 is arranged on the vertical plate 622. Therefore, the vertical plate 622 can be fixed to the mounting hole 6221 by the transverse fixing member 61, and the vertical plate 622 can be fixed to the outer wall 74 by the transverse fixing member 61, so that the composite panel 71 can be further anchored to the outer wall 74.

[0105] In addition, since the gasket 63 is provided between the pendant body 41 and the transverse plate 621 , the gasket 63 plays a role in isolating the cold and hot bridges and preventing metal corrosion.

[0106] Therefore, a slotted ceramic thin plate thermal insulation composite panel system of the present embodiment adopts bonding and anchoring methods to effectively install the composite panel 71 on the exterior wall 74. In addition, the composite panel 71 can absorb construction errors during the construction process and has a good ability to bear its own weight, thereby effectively eliminating safety hazards such as the composite panel 71 falling off from high altitude. In addition, the composite panel 71 has high surface strength, low water absorption, and good thermal insulation effect.

[0107] Furthermore, the thickness X of the ceramic thin plate 1 is 5-8 mm.

[0108] The ceramic thin plate 1 cannot be made too thick. If it is made too thick, the cost will be too high and the accessories will need to be customized. If it is made too thin, the structural strength and impact resistance will be weakened. After testing, the ceramic thin plate made according to the above size range is most suitable for use.

[0109] Furthermore, the insulation layer 2 is one of a reinforced vertical wire rock wool composite board, an unglazed foamed ceramic insulation board, a foam glass insulation board, an XPS insulation board, an EPS insulation board and a PU insulation board.

[0110] The insulation layer 2 can select the above-mentioned insulation boards according to actual conditions, wherein the XPS insulation board refers to an extruded polystyrene insulation board, the EPS insulation board refers to a fireproof honeycomb insulation board, and the PU insulation board refers to a polyurethane energy-saving insulation board.

[0111] Furthermore, the width Y of the groove 11 is 2-4 mm, and the depth Z of the groove 11 is 3-4 mm.

[0112] By setting the slot 11 to the above-mentioned size range, it can be ensured that the hanger 4 can clamp the slot 11 of the adjacent composite board during use.

[0113] Furthermore, the backing layer 3 is one of cement fiber board, cement fiber cloth or glass magnesium board.

[0114] Selecting one of cement fiber board, cement fiber cloth or glass magnesium board as the backing layer 3 can effectively solve the compatibility problem of the base wall, bonding mortar and composite board.

[0115] Furthermore, the transverse fixing member 61 is an expansion bolt.

[0116] The composite panel is effectively anchored to the exterior wall 74 .

[0117] Furthermore, the hanger 4 is made of aluminum alloy.

[0118] The overall structure of the pendant 4 is light and durable, and has good anti-corrosion and anti-rust properties.

[0119] Furthermore, the adjustment hole 6211 is a strip-shaped hole.

[0120] Since the vertical fixing member 5 passes through the hanger mounting hole 411, the gasket 63 and the adjustment hole 6211 and fixes the hanger body 41, the gasket 63 and the cross plate 621 together, and the adjustment hole 6211 is set as a strip hole, it is convenient to adjust the horizontal position between the hanger body 41 and the cross plate 621.

[0121] Furthermore, the thickness of the gasket 63 is 0.9-1.1 mm.

[0122] The thickness of the gasket in this embodiment is 1 mm, which can not only cut off the hot and cold bridges and prevent metal corrosion, but also prevent the gasket from being too thick, thereby making the anchor assembly neat and thin.

[0123] Furthermore, the surface of the connecting piece 62 is provided with a zinc coating to improve its anti-rust effect.

[0124] Furthermore, the vertical fixing member 5 is a bolt. By using the bolt, the assembly between the hanging body 41, the gasket 63 and the horizontal plate 621 is convenient.

[0125] A construction method of a slotted ceramic thin plate thermal insulation composite panel system comprises the following steps:

[0126] 1. Grassroots inspection and acceptance:

[0127] The construction should be carried out after the main structure project is accepted and the base wall quality is accepted. The base wall that does not meet the requirements should be leveled and should comply with the following requirements:

[0128] 1.1) The outer side of the base wall should be leveled with cement mortar, and its thickness can be determined according to the flatness of the wall surface;

[0129] 1.2) The tensile bonding strength between the leveling layer and the base wall should not be less than 0.3MPa;

[0130] 2. Release baseline:

[0131] 2.1) On the base wall that meets the requirements, according to the relevant technical requirements of building facade design and external wall insulation, the horizontal and vertical control lines of external doors and windows, expansion joints, decorative joints, etc. are popped up on the wall. Generally, the longitudinal reference line of construction should be placed at the top of the building, and the horizontal reference line of construction should be the yin and yang corner line or a characteristic contour line. The reference line should be constructed on the line.

[0132] 2.2) The installation line of the composite panel 71 is popped up on the wall according to the requirements of the design drawings, and vertical reference lines are hung at the positive corners, negative corners and other necessary places of the building's exterior wall. Horizontal lines are hung at appropriate locations on each floor to control the verticality and flatness of the composite panel 71 during construction.

[0133] 3. Paste composite board 71:

[0134] 3.1) The adhesive should be prepared in the order of adding water or glue liquid first and then adding powder. The prepared adhesive should be protected from sunlight and wind, and should be prepared according to the amount within the operable time. After preparation, it should be used up within the time specified in the product manual (it should be used up within 2 hours in summer construction).

[0135] 3.2) The bonding of the composite board 71 should be carried out from bottom to top.

[0136] 3.3) It is advisable to use the frame point bonding method to paste the composite board 71. Apply adhesive with a width of 100mm on the frame of the conventional size composite board 71, and use a spatula to scrape out a 50mm wide water vapor outlet 711 on the upper part of the edge of the composite board 71, and then evenly apply at least six bonding points (i.e., the inner circle 732) in the middle of the composite board 71. The diameter of each point is not less than 150mm. The width of the adhesive and the number of bonding points should be determined according to the bonding area ratio requirements.

[0137] 3.4) Immediately use a suction cup to press the glue-coated composite board 71 onto the wall surface, and adjust the position of the composite board 71 so that the entire board surface remains flat, the dividing seams are aligned, and the board surface is horizontally and vertically aligned and neatly arranged.

[0138] 3.5) Fire isolation zones and small-sized thermal insulation decorative bodies should be fully bonded using the strip bonding method. The bonding area ratio should be appropriately increased for the building's positive corners, around door and window openings, and walls within 2.0m of the outdoor floor.

[0139] 3.6) The composite board 71 should not be cut on site.

[0140] 4. Install the anchor assembly 72:

[0141] 4.1) Anchors should be installed promptly after each composite panel 71 is pasted;

[0142] 4.2) When the fastener consists of two parts, the assembly should be basically completed before installation. A certain adjustment margin can be reserved for the tightening bolts before installation, and they should be tightened after they are adjusted into place.

[0143] 4.3) A drill bit of appropriate diameter should be used for drilling, and the drilling depth should be greater than the length of the anchor bolt.

[0144] 4.4) Screw-in anchors should be tightened using an electric screwdriver and the anchors must not be hammered into the wall.

[0145] 5. Filling materials:

[0146] 5.1) After the composite board 71 is pasted for 24 hours, the caulking material is filled in. The depth of the caulking material from the board surface should not be less than 5mm. The diameter of the foam rod should be 1.2 to 1.5 times the gap between the boards, and the thickness of the inorganic board should be 1mm to 2mm smaller than the gap between the boards.

[0147] 5.2) When fireproof caulking materials such as calcium silicate cement board, gypsum board or fire-resistant fiber rope are used, the fireproof caulking materials should fill the horizontal board joints, and should be continuous when encountering cross joints, and should not be interrupted at the vertical board joints. The filling of the fireproof caulking materials should be carried out simultaneously with the pasting of the composite board 71.

[0148] 6. Apply sealant 103:

[0149] 6.1) After filling the caulking material, the weatherproof sealant 103 can be applied. A special glue gun should be used to apply the sealant 103. The sealant 103 should be applied from top to bottom. The board surface at the joint of the composite board 71 should be cleaned, and masking tape should be pasted along both sides of the joint.

[0150] 6.2) The depth of sealant 103 is 50% of the seam width and should not be less than 5mm. The paper tape should be pulled off after the sealant is applied. The masking tape should not be pasted on the board surface for more than 2 hours to avoid stains on the board surface caused by unclean tearing.

[0151] 7. Clean the board:

[0152] The board surface should be processed after the sealant 103 is dry. The dust and dirt on the edge of the composite board 71 should be removed first. When there is adhesive residue, it should be cleaned with a clean towel.

[0153] The technical principle of the present invention is described above in conjunction with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the scope of protection of the present invention in any way. Based on the explanations herein, those skilled in the art can associate other specific implementations of the present invention without paying creative labor, and these methods will fall within the scope of protection of the present invention.

Claims

1. A slotted ceramic thin plate thermal insulation composite panel system, characterized in that: including a composite plate, an anchoring assembly and an adhesive layer; The composite plate comprises a ceramic thin plate, a thermal insulation layer and a backing layer; The right side of the ceramic thin plate is bonded to the left side of the thermal insulation layer, and the right side of the thermal insulation layer is bonded to the left side of the backing layer; The top and bottom of the ceramic thin plate are respectively provided with grooves, and the grooves are located on the left side of the ceramic thin plate; The ceramic thin plate comprises a long side and a short side, the groove is located on the long side, and a convex wall is provided on the inner side of the groove; The anchor assembly is arranged on the composite plate; The adhesive layer comprises an outer frame and an inner ring, and the number of the inner rings is at least six; a water vapor outlet is provided at the edge of the composite board; the adhesive layer is arranged on the right side of the backing layer; The anchor assembly includes a transverse fixing member, a connecting member, a gasket, a hanging member and a vertical fixing member; The connecting member comprises a horizontal plate and a vertical plate, wherein the vertical plate is vertically arranged at one end of the horizontal plate, the horizontal plate is provided with an adjustment hole, and the vertical plate is provided with a mounting hole; The hanger comprises a hanger body and a clamping portion, wherein the clamping portion is located at one end of the hanger body, and the hanger body is provided with a hanger mounting hole penetrating the top and bottom thereof; The hanger body is located above the horizontal plate, and the gasket is provided between the hanger body and the horizontal plate; The vertical fixing member passes through the hanger mounting hole, the gasket and the adjustment hole and fixes the hanger body, the gasket and the horizontal plate together; The transverse fixing member is fixed to the mounting hole; The clamping portion includes an upper clamping port and a lower clamping port, and the upper clamping port or the lower clamping port is clamped to the convex wall; The upper bayonet has an opening facing upward, and the lower bayonet has an opening facing downward; The upper and lower bayonet ports have the same structure; The upper clamping opening is surrounded by a front wall, a rear wall and a connecting wall; The length of the rear wall in the vertical direction is greater than the length of the front wall in the vertical direction; The end of the rear wall is provided with a chamfered corner; The two ends of the front wall are respectively a first end and a second end; The width of the rear wall in the vertical direction gradually narrows from the first end to the second end; The first end is an arc transition; A receiving hole is provided between the upper bayonet and the lower bayonet; A construction method of a slotted ceramic thin plate thermal insulation composite panel system comprises the following steps:

1. Grassroots inspection and acceptance: The outer side of the base wall is leveled with cement mortar, and its thickness can be determined according to the flatness of the wall surface; The tensile bonding strength between the leveling layer and the base wall should not be less than 0.3MPa; 2. Release baseline: Pop up the horizontal and vertical control lines of external doors and windows, expansion joints and decorative joints on the wall. The vertical reference line of the construction is placed at the top of the building, and the horizontal reference line of the construction is the yin and yang corner line or contour line. The reference lines are all occupied during the construction; Pop up the composite panel installation line, hang vertical reference lines at the positive and negative corners of the building's exterior wall and other necessary places, and hang horizontal lines at set positions on each floor; 3. Paste composite board: Paste the composite board from bottom to top; The composite board is pasted by the frame point method. The adhesive is applied on the frame of the conventional size composite board with a width of 100mm, and a 50mm wide water vapor outlet is scraped out on the edge of the composite board with a spatula. Then, at least six bonding points are evenly applied in the middle of the composite board, and the diameter of each bonding point is not less than 150mm. Use a suction cup to press the glued composite board onto the wall, and adjust the position of the composite board to keep the entire board surface flat, align the grid seams, and arrange them horizontally and vertically in an orderly manner; 4. Install anchor components: Install anchoring components promptly after each composite board is pasted; Use an electric screwdriver to tighten the screw-in anchor bolts, and do not knock the anchor bolts into the wall; 5. Filling materials: After the composite board is pasted for 24 hours, the caulking material is filled in, and the depth of the caulking material from the board surface is not less than 5mm; the diameter of the foam rod is 1.2 to 1.5 times the gap of the composite board, and the thickness of the inorganic board is 1mm to 2mm smaller than the gap of the composite board; When calcium silicate cement board, gypsum board or fire-resistant fiber rope is used as fireproof caulking material, the fireproof caulking material shall be used to fill the horizontal board joints. When the cross joints are encountered, they shall be continuous and not interrupted at the vertical board joints. The filling of the fireproof caulking material and the pasting of the composite board shall be carried out simultaneously.

6. Apply sealant: After filling the caulking material, you can apply weather-resistant sealant. Apply the sealant from top to bottom. After cleaning the board surface at the joint of the composite board, stick masking tape along both sides of the seam; The depth of the sealant is 50% of the seam width and not less than 5mm. After the sealant is applied, the paper tape should be pulled off. The masking tape should not be pasted on the board for more than 2 hours.

7. Clean the board: After the sealant has dried, process the surface of the composite board. First, remove the dust and dirt on the edge of the composite board. If there is any adhesive residue, use a clean towel to clean it.

2. A slotted ceramic thin plate thermal insulation composite panel system according to claim 1, characterized in that: The thickness X of the ceramic sheet is 5-8 mm.

3. The slotted ceramic thin plate thermal insulation composite panel system according to claim 1, characterized in that: The thermal insulation layer is one of a reinforced vertical wire rock wool composite board, an unglazed foamed ceramic thermal insulation board, a foam glass thermal insulation board, an XPS thermal insulation board, an EPS thermal insulation board and a PU thermal insulation board.

4. The slotted ceramic thin plate thermal insulation composite panel system according to claim 1, characterized in that: The width Y of the groove is 2-4 mm, and the depth Z of the groove is 3-4 mm.

5. The slotted ceramic thin plate thermal insulation composite panel system according to claim 1, characterized in that: The backing layer is one of cement fiber board, cement fiber cloth or glass magnesium board.

6. The slotted ceramic thin plate thermal insulation composite panel system according to claim 1, characterized in that: The transverse fixing piece is an expansion bolt, the hanging piece is made of aluminum alloy, and the adjusting hole is a strip hole.

7. The slotted ceramic thin plate thermal insulation composite panel system according to claim 1, characterized in that: The thickness of the gasket is 0.9-1.1 mm.

8. The slotted ceramic thin plate thermal insulation composite panel system according to claim 1, characterized in that: The surface of the connecting piece is provided with a zinc coating.

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