A curtain wall dry hanging pendant
The curtain wall dry hanging hanger system addresses panel damage and safety issues by using clamping blocks and hanger connectors for secure, flexible attachment, ensuring even stress distribution and easy installation, enhancing panel durability and safety.
Patent Information
- Application Number
- CN201910831456.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-09-04
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2039-09-04
AI Technical Summary
Existing dry hanging curtain wall technologies face issues such as damage to stone/ceramic panels during installation, poor safety due to point force application, inadequate stress distribution, and limitations in accommodating large panels, especially in high-rise applications, along with challenges in installation convenience and seismic performance.
A curtain wall dry hanging hanger system featuring a plate body with protruding clamping blocks and a hanger connector that clamps onto these blocks, allowing for flexible and secure attachment without internal deformation or stress concentration, using materials like ceramic or ultra-high performance concrete panels with integrated clamping blocks and hanger connectors.
The system provides a secure, flexible, and reliable connection that supports large panels without internal deformation, enhances safety by distributing stress evenly, and facilitates easy installation, while maintaining panel integrity and reducing material waste.
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Figure CN111305426B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of building material products, and in particular relates to a curtain wall dry hanging hanger. Background Art
[0002] With the development of construction technology, building curtain walls have been widely used in the external protective structure of buildings. Building exterior decorative panels of various materials are installed on various buildings, and building curtain walls have become an indispensable component of modern architecture.
[0003] In the early days, stone panels for building exterior walls were connected to the exterior walls using the wet hanging method (wet hanging method). With the development of curtain wall technology, the dry hanging curtain wall process has shown its superiority over the wet hanging curtain wall process: it can effectively avoid the hollowing, cracking, and shedding of panels that occur in the traditional wet hanging process, significantly improving the safety and durability of buildings; it can completely avoid the whitening and discoloration of panels that occur in the traditional wet hanging process; it is conducive to keeping the curtain wall clean and beautiful; it improves the working conditions of construction workers to a certain extent, reduces labor intensity, and also helps to speed up the progress of the project. As a result, in recent years, the dry hanging curtain wall process has gradually replaced the wet hanging curtain wall process and become the main construction process for building curtain walls.
[0004] At present, there are five main types of dry hanging curtain wall technology: back bolt type, steel pin type, short slot type, through slot type and back slot type:
[0005] The following components are generally required for the implementation of steel pin type dry hanging curtain wall: pin type connecting facing plate 1-1 and pin 1-2. There are two common connection methods: two-side connection and four-side connection, see Figure 1 There are several problems with the use of steel pin technology on curtain walls: due to the high hardness of stone / ceramic panels, it is very easy to cause damage when drilling; point force is applied, and the safety is poor; since the steel pins are connected in a one-to-two manner, force transmission is easy to occur, posing a safety hazard; the connecting parts are subjected to shear for a long time, and are prone to fatigue damage, posing a safety problem; points can only be arranged at the edges of the panels, which cannot meet the needs of large and extra-large panels on the wall; construction and installation are inconvenient, especially in the installation of decorative lines and window panels, and the safety is poor.
[0006] The following components are generally required to implement short slot or through slot dry hanging curtain wall: slot connector 2-1, groove 2-2 and slot connection facing plate 2-3. Common connection methods are shown in Figure 2There are several problems with the short slot and through slot types used on curtain walls: due to the high hardness of the stone / ceramic panel, it is very easy to cause damage when grooving; because the stone / plate is divided into three parts, the remaining stress-bearing stone / ceramic panel is too thin, which weakens the tensile strength of the dry hanging node, and the marble glue embedded in the slot is also prone to produce oil stains on the stone / ceramic panel surface; points can only be arranged on the edge of the panel, the stress mode is unreasonable, and when the stone / ceramic panel is large in size and used at a high height, there is a defect that the points cannot be effectively arranged; it cannot be replaced and cannot meet the needs of the curtain wall.
[0007] The following components are generally required for the implementation of back-bolt dry hanging curtain wall: back bolt 3-1, back-bolt connecting veneer panel 3-2 and back-bolt connector 3-3. Figure 3 There are several problems with the back-bolt connection method used on curtain walls: the quality of the anchor hole is difficult to control; the structural thickness is required to be relatively thick; the contact area of the anchor point is small, which can easily cause the connection point to fail during packaging, transportation and installation; the bottom of the hole will be hit or cracked when knocked, and there is also expansion stress caused by hard resistance during thermal expansion and contraction, which causes chronic damage to the plate; the brittle plate is directly expanded with the hard anchor bolt, and the front flatness is achieved through an indirect method, which causes the expansion point of the anchor bottom to be stressed, and the seismic performance is poor.
[0008] The back groove connection method refers to the use of ceramic plate back groove connection method. Generally, a groove is formed on the surface of the formed plate by grinding technology, and then the hanging connector is embedded in the groove. The ceramic plate curtain wall system is constructed by using the back groove connection method. A ceramic plate back groove 4-2 is excavated on the surface of a hollow ceramic plate 4-1 with a ceramic plate cavity 4-11 inside. Figure 4 The back groove connection of the veneer panel is realized as shown. There are several problems with the back groove connection method: forming grooves on the panel surface is a necessary process for back groove curtain wall panels. If the plasticity of the grooves is completed before the panel is sintered, the grooves on the panel will be deformed or even collapsed due to heat during the panel sintering process, resulting in inconsistent product specifications and being unfavorable for mass production; because the plasticity of the grooves is performed after the panel is formed, the grinding process will cause fine cracks in the panel body and stress concentration; and the fine dust generated by the grinding process is difficult to completely remove from the grooves. When the hanger connector is embedded in the grooves, the surface of the panel will be damaged. After the groove is completed and the hanger is assembled, the hanger encounters vibration or rain during transportation or use, causing the fine dust accumulated in the groove to fall, thereby creating a gap between the groove and the hanger connector; the depth of the groove is shallow, and the back groove connection method is only suitable for thinner brittle plates; compared with other positions of the plate, the position where the groove is set becomes thinner and the mechanical strength is reduced. When the plate is suspended with the groove as the stress point, the plate body around the groove is prone to cracks or even breakage; workers are prone to inhaling the fine dust generated during the grinding process of the groove, which affects their health. Summary of the invention
[0009] The object of the present invention is to provide a curtain wall dry hanging hanger, so as to obtain a curtain wall hanger whose plate body can be tightly combined with a hanger connector.
[0010] According to one aspect of the present invention, a curtain wall dry hanging hanger is provided, comprising a plate body and a hanger connector: the plate hanger comprises a plate and a hanger connector, the plate comprises a plate body and a protruding clamping block arranged on the surface of the plate body, and the hanger connector clamps the clamping block.
[0011] Preferably, the cross section of the clamping block is dovetail-shaped, U-shaped, T-shaped or inverted L-shaped.
[0012] Preferably, the hanger connector includes a clamping portion that matches the profile of the clamping block, and the clamping block is clamped by the clamping portion to achieve installation of the plate body and the hanger connector.
[0013] Preferably, a fastener is further included, and a fastener through hole is formed at the bottom of the groove of the clamping portion. The fastener passes through the fastener through hole and abuts against the clamping block.
[0014] Preferably, a flexible filler is filled between the fastener and the clamping block.
[0015] Preferably, it also includes a fastener, and the clamping part includes a first splicing part and a second splicing part, and the profile of the through groove formed by splicing the first splicing part and the second splicing part matches the profile of the clamping block; the first splicing part and the second splicing part are respectively assembled on the outside of the clamping block, the first splicing part, the second splicing part and the clamping block are matched and spliced with each other, and the first splicing part and the second splicing part are locked by the fastener, so that the first splicing part and the second splicing part cooperate to clamp the clamping block.
[0016] Preferably, at least one of the first joint portion and the second joint portion is provided with an embedding portion, and the embedding portion is embedded in a groove formed between the clamping block and the plate body.
[0017] Preferably, a flexible filling fabric is filled between the clamping block and the hanger connector.
[0018] Preferably, a safety reinforcement layer is compounded on the surface of the plate body provided with the clamping blocks.
[0019] Preferably, the board body is selected from one of a ceramic board, a porcelain board and an ultra-high performance concrete board.
[0020] The present invention uses a protruding clamping block on the surface of the plate as the connecting part between the plate body and the hanger connector. Therefore, the setting of the connecting part does not occupy the internal space of the plate body, and the setting of its shape and thickness is flexible and changeable, and is not limited by the thickness of the plate body. The hanger connector is clamped and installed on the surface of the plate, and the profile of the hanger connector matches the profile of the clamping block. The clamping block and the hanger connector can fit tightly. The two are in surface contact with a large contact area, thereby making the connection relationship between the two firm and reliable, and the hanger connector can provide a sufficiently large bearing capacity for the plate. The flexibility of the clamping block setting makes the hanger connector provided by the present invention have a larger applicable space. The plate of the present invention can be set as a plate structure with thickened connection points and thinner other parts, thereby keeping the plate shape light and thin, saving plate materials, and not reducing the connection strength of the plate. The curtain wall system is constructed with panels having such a panel structure. The lightweight curtain wall panels are easy to transport and install, and will not generate excessive load on the curtain wall frame after installation. At the same time, since the curtain wall panels have thickened and reliable connecting parts, the curtain wall panels can be firmly installed on the curtain wall frame, and the curtain wall structure thus constructed has higher safety.
[0021] In addition, the curtain wall dry hanging hanger provided by the present invention utilizes the hanger connector to clamp the protruding clamp block from the outside of the plate body to achieve the installation of the hanger connector and the plate. Compared with the traditional concave curtain wall hanger, this external clamping method has the following advantages:
[0022] 1. The overall profile of the hanging connector will not be restricted by the plate body. On the premise of ensuring that the hanging connector has a clamping portion that can closely match the clamping block, the shape design of the hanging connector can be made more flexible according to actual needs (fastening requirements, weight restrictions, etc.). The hanging connector can be set to include a first joint portion and a second joint portion provided with an embedded portion, which can not only make the hanging connector and the clamping block easy to assemble, but also increase the contact area between the hanging connector and the clamping block, thereby improving the tightness of the combination of the hanging connector and the clamping block;
[0023] 2. The installation process of the hanging connector will not be restricted by the plate body. During the installation process, the hanging connector fits the clamping block from the outside of the clamping block, and the outside of the hanging connector will not be subject to the friction from other blocking parts, which is convenient for installation and avoids the wear and cracking of the plate body caused by pushing the hanging connector into the plate;
[0024] 3. The hanging connector applies force to the outside of the board to avoid pulling the board from the inside and causing the connection to break.
[0025] In addition, the raised clamps formed on the surface of the convex curtain wall panel provided by the present invention are plasticized before the panel is hardened and shaped. The traditional back bolt type and steel pin type connection use holes to realize the connection between the panel and the hanger connector, while the short groove type, through groove type and back groove type connection use grooves to realize the connection between the panel and the hanger connector. Compared with the above-mentioned holes and grooves, the raised clamps formed on the surface of the convex curtain wall panel provided by the present invention will not produce obvious deformations such as shrinkage, expansion or collapse due to shaping processes such as sintering. The panel with such raised clamps is suitable for completing the shaping before it is hardened and shaped. The panel shaped in the above manner does not need to undergo secondary processing of the plastic process after it is converted into a hard panel, which avoids cracks and deformation caused by stress concentration of the hard panel, and also avoids the generation of fine dust due to grinding of the panel. Therefore, the surface of the finished panel provided by the present invention is dense and smooth, with uniform specifications, and can fit tightly with the hanger connector that matches the shape of its clamps.
[0026] Optionally, a flexible filling fabric is filled between the clamp block and the hanger connector or between the clamp block and the fastener inserted therein, and the flexible filling fabric is used to completely fill the gap between the two hard parts, thereby enabling the above-mentioned parts to be tightly assembled and not easily displaced. On the other hand, a safety reinforcement layer is compounded on the surface of the plate, and the safety reinforcement layer covers the clamp block. After the hanger is assembled, the hanger connector clamps the clamp block, and the safety reinforcement layer covering the surface of the clamp block is clamped and fixed by the hanger connector and the clamp block, thereby preventing the safety reinforcement layer from easily shifting or falling off from the surface of the plate body. After being put into use, even if the plate body is broken, the safety reinforcement layer compounded on its surface will support the fragments of the plate to prevent the fragments from falling, thereby improving the residual strength and safety of the plate body.
[0027] Finally, since the thickness of the plate body is not limited by the connector, there is no need to process the ceramic plate into a plate structure with several cavities inside in order to reduce the density of the plate. A solid plate can be used as the plate body of the curtain wall dry hanging hanger of the present invention, avoiding the problems of accelerated rusting and aging of the hanger connector due to the accumulation of water vapor in the cavity inside the plate and the freezing and expansion of water vapor squeezing the curtain wall plate from the inside. Based on this, ceramic plates or ultra-high performance concrete (Ultra-High Performance Fibre Reinforced Concrete, referred to as UHPC) plates can be used as solid plates for curtain wall dry hanging hangers. The solid structure of the plate avoids the problem of a large amount of water vapor accumulating in the cavity inside the plate due to the inherent high water absorption of the plate material itself, while making full use of the inherent superior characteristics of the plate material itself. Specifically: Ceramic panels have the advantages of uniform color, fading, self-cleaning, green and environmentally friendly, no radiation, high rigidity and light weight, fire prevention, corrosion resistance, simple and easy design and installation, stable physical properties, strong impact resistance, high temperature resistance, and frost resistance; UHPC panels have the advantages of ultra-high strength and toughness, very good micro-crack self-healing ability, ultra-high durability, and compliance with sustainable development. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 Schematic diagram of the steel pin connection method of curtain wall panels: a. Two-side connection, b. Four-side connection;
[0029] Figure 2 It is a schematic diagram of the short slot type and through slot type connection mode of the curtain wall panel;
[0030] Figure 3 It is a schematic diagram of the back bolt connection method of the curtain wall panels;
[0031] Figure 4 This is a schematic diagram of the processing process of the back groove curtain wall panel;
[0032] Figure 5 is a cross-sectional view of the hanger plate with a dovetail clamp prepared in Example 1;
[0033] Figure 6 is a cross-sectional view of the hanger plate with a core-pulling clamping block prepared in Example 1;
[0034] Figure 7 is a cross-sectional view of the hanger plate with a grooved clamping block prepared in Example 1;
[0035] Figure 8 Schematic diagram of the angle relationship of the clamping block with a dovetail-shaped cross section obtained in Example 1;
[0036] Fig. 9Schematic diagram of the angle relationship of the grooved clamping block with a T-shaped cross section obtained in Example 1;
[0037] Fig.10 Schematic diagram of the angle relationship of the grooved clamping block with an inverted L-shaped cross section obtained in Example 1;
[0038] Fig.11 This is a diagram showing the distribution of the clamping blocks provided in Example 1 on the surface of the hanger plate;
[0039] Fig.12 is a schematic cross-sectional view of a pendant connector of Example 2;
[0040] Fig.13 A schematic diagram of the parts constituting the ceramic panel curtain wall hanging of Example 2;
[0041] Fig.14 is a schematic cross-sectional view of a ceramic panel curtain wall hanger of Example 2;
[0042] Fig.15 is a schematic diagram of the cross section of a horizontal keel;
[0043] Fig.16 It is a partial cross-sectional view of the ceramic panel curtain wall system of Example 2;
[0044] Fig.17 is a rear view of the ceramic plate prepared in Example 3;
[0045] Fig.18 is a schematic cross-sectional view of a pendant connector of Example 3;
[0046] Fig.19 A schematic diagram of the parts constituting the ceramic panel curtain wall hanging of Example 3;
[0047] Fig. 20 is a schematic cross-sectional view of a ceramic panel curtain wall hanger of Example 3;
[0048] Fig.21 It is a partial cross-sectional view of the ceramic panel curtain wall system of Example 3;
[0049] Fig. 22 A schematic diagram of the parts constituting the ceramic panel curtain wall hanging of Example 4;
[0050] Fig.23 is a schematic cross-sectional view of a ceramic panel curtain wall hanger of Example 4;
[0051] Fig.24 It is a partial cross-sectional view of the ceramic panel curtain wall system of Example 4;
[0052] Fig.25 is a schematic cross-sectional view of a pendant connector of Example 5;
[0053] Fig.26 A schematic diagram of the parts constituting the UHPC panel curtain wall hanger of Example 5;
[0054] Fig. 27 is a schematic cross-sectional view of a UHPC panel curtain wall hanger of Example 5;
[0055] Fig.28 It is a partial cross-sectional view of the UHPC panel curtain wall system of Example 5;
[0056] Fig.29 A schematic diagram of the parts constituting the UHPC panel curtain wall hanger of Example 6;
[0057] Fig.30 is a schematic cross-sectional view of a UHPC panel curtain wall hanger of Example 6;
[0058] Fig.31 It is a partial cross-sectional view of the UHPC panel curtain wall system of Example 6;
[0059] Fig.32 A schematic diagram of the parts constituting the UHPC panel curtain wall hanger of Example 7;
[0060] Fig.33 is a schematic cross-sectional view of a UHPC panel curtain wall hanger of Example 7;
[0061] Fig.34 It is a partial cross-sectional view of the UHPC panel curtain wall system of Example 7;
[0062] Fig.35 is a schematic cross-sectional view of a pendant connector of Example 8;
[0063] Fig.36 A schematic diagram of the parts constituting the ceramic panel curtain wall hanging of Example 8;
[0064] Fig.37 is a schematic cross-sectional view of a ceramic panel curtain wall hanging according to Example 8;
[0065] Fig.38 It is a partial section of the porcelain panel curtain wall system of Example 8;
[0066] Fig.39 A schematic diagram of the parts constituting the ceramic panel curtain wall hanging of Example 9;
[0067] Fig.40 is a schematic cross-sectional view of a ceramic panel curtain wall hanging according to Example 9;
[0068] Fig.41 This is a partial section of the ceramic panel curtain wall system of Example 9.
[0069] The corresponding relationship of each figure mark in the above figure is as follows: 1-1. Pin-type connection veneer plate, 1-2. Pin, 2-1. Slot connector, 2-2. Groove, 2-3. Groove-type connection veneer plate, 3-1. Back bolt, 3-2. Back bolt-type connection veneer plate, 3-3. Back bolt connector, 4-1 Hollow ceramic plate, 4-11. Ceramic plate cavity, 4-2 Ceramic plate back groove, 1. Hanging plate, 11. Ceramic plate, 12. UHPC plate, 13. Ceramic plate, 10. Flexible filler, 2. Clamp, 21. Dovetail clamp ,22. Pull-out clamp, 23. Groove clamp, 24. Sunken step, 3. Fastener reserved hole, 4. Hanging connector, 41. First joint part, 42. Second joint part, 43. Hanging ear, 44. First rubber pad, 45. Second rubber pad, 46. Clamping part, 47. Embedded part, 5. Safety reinforcement layer, 6. Fastener, 7. Horizontal keel, 71. Upper platform, 72. Lower platform, 73. First fitting part, 74. Connecting plate, 75. U-shaped bottom plate, 76. Second fitting part, 8. Adjustment screw. DETAILED DESCRIPTION
[0070] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only embodiments of a part of the present invention, rather than all embodiments.
[0071] When describing the preferred embodiments shown in the accompanying drawings, specific terms may be used for the purpose of clarity; however, what is disclosed in this specification is not intended to be limited to the specific terms selected; and it should be understood that each specific element includes all equivalent technologies that have the same function, operate in a similar manner and achieve a similar effect.
[0072] Example 1
[0073] The raw material slurry used to prepare the hanger plate 1 is processed by a wet molding process, and a semi-finished plate with a specific shape is obtained by high-pressure extrusion molding of the raw material slurry, and then the semi-finished plate is sintered at high temperature to obtain a solidified hanger plate 1. Alternatively, the raw material dry powder used to prepare the hanger plate 1 is processed by a dry powder molding process, and the raw material dry powder is extruded and molded in a specific mold under high pressure, and then kiln-fired to obtain a solidified hanger plate 1. Clay, dry pottery powder, porcelain clay, dry porcelain clay or ultra-high performance concrete (Ultra-High Performance FibreReinforced Concrete, referred to as UHPC) slurry and UHPC dry powder can be selected as raw materials. The finished hanger plate 1 is a solid plate with a raised clamping block 2 integrally formed on its surface. Different shapes of molds can be used according to actual construction needs to obtain clamping blocks 2 with different shapes. The raised clamping block 2 itself and all corners with the surface of the hanger plate 1 are set as rounded corners. The clamping blocks 2 obtained in this embodiment can be divided into three types: dovetail clamping blocks 21, such as Figure 5 As shown, its cross section is a dovetail shape with a wide top and a narrow bottom. The outward-turned ends of the dovetail shape form clamping grooves at both ends of the dovetail clamp 21. The corner where the clamp and the plate body meet is an oblique angle. For details, see Figure 8 ; Pull-out clamp 22, such as Figure 6 As shown, its cross section is U-shaped, and its U-shaped bottom forms a groove inside the groove clamp 22, which is wide inside and narrow outside. The shape of the U-shaped bottom groove can be selected according to actual conditions. Figure 6 , from top to bottom, they are dovetail groove, circular groove and T-shaped groove; groove clamp block 23, which forms a small groove between it and the surface of the hanger plate 1, as shown in detail Figure 7 As shown, the cross section of the grooved clamp block 23 formed on the surface of the upper hanger plate 1 is T-shaped, while the cross section of the grooved clamp block 23 formed on the surface of the lower hanger plate 1 is inverted L-shaped. The corners of the surface of the grooved clamp block 23 and the corners where the grooved clamp block 23 and the surface of the plate body meet are beveled. For details, see Fig. 9 and Fig.10 , thus, not only can the demoulding difficulty of the hard plate after forming be reduced, but also the plate can more evenly bear the force from the hanger connector when clamped by the hanger connector. And setting all the corners of the plate surface as rounded corners reduces the possibility of the plate corners breaking due to bumps or pulling. In addition, according to actual needs, in the shaping process of the hanger plate 1, fastener reserved holes 3 can be opened on the surface of the clamp block 2, such as Figure 5 The dovetail clamp block 21 is located at the bottom.
[0074] The distribution of the clamping blocks 2 on the surface of the hanging plate 1 can be flexibly arranged according to the construction requirements: a clamping block 2 is arranged at each corner of the hanging plate 1 ( Fig.11 a); A clamp block 2 is arranged along the edge of the hanger plate 1, and the clamp blocks 2 arranged along different edges are not connected ( Fig.11 b and Fig.11 c); the clamp block 2 is formed along the edge of the hanger plate 1 into a square similar to the outline of the hanger plate 1 ( Fig.11 d); Set the clamping block 2 along the right angle edge of the corner at the four corners of the hanging plate 1 ( Fig.11 e).
[0075] In this embodiment, since all shaping of the hanger plate 1 has been completed before sintering, the surface of the finished hanger plate 1 is dense and smooth, and the specifications of the finished products in the same batch are uniform.
[0076] Example 2
[0077] In this embodiment, clay slurry is used as the board material, and a solid ceramic board 11 is prepared according to the method provided in Example 1. Dovetail-type clamping blocks 21 are integrally formed at the four corners of the surface of the ceramic board 11. The cross section thereof is a dovetail-shaped one that is wide at the top and narrow at the bottom. The corner at the junction of the clamping block and the board body is 75°. The rear view of the ceramic board 11 is shown in FIG. Fig.11 Compared with the traditional hollow ceramic panels, the solid ceramic panels 11 used in this embodiment avoid technical problems such as moist air and rain and snow entering the ceramic panel cavity to damage the panel structure and cause safety hazards.
[0078] Provide a hanger connector 4 that can fit closely and contact the dovetail clamp 21 of the ceramic plate 11. The hanger connector 4 can be made of metal profiles, stamped metal parts or other non-metallic materials that can be used for external hanging structures. The hanger connector 4 of this embodiment is an aluminum alloy clamp, and its length is equal to the length of the dovetail clamp 21. Fig.12 As shown, the hanger connector 4 of this embodiment includes a hanging ear 43, a first joint part 41 and a second joint part 42. The hanging ear 43 is arranged opposite to the first joint part 41, and the cross section of the hanging ear 43 is U-shaped. The first joint part 41 and the second joint part 42 can match and joint with each other, and the through groove formed by the joint of the two has a profile that is exactly the same as the profile of the dovetail clamp 21. The joint ends of the first joint part 41 and the second joint part 42 are respectively formed with protrusions, and the protrusions are provided with positioning holes. The first rubber pad 44 is filled inside the U-shaped bottom of the hanging ear 43.
[0079] The components required for assembling the ceramic curtain wall panels in this embodiment are as follows: Fig.13As shown. A two-component epoxy resin is evenly applied to one surface of a 316 stainless steel wire mesh compounded with a non-woven fabric, thereby obtaining the safety reinforcement layer 5 of this embodiment. During installation, the safety reinforcement layer 5 is covered and evenly attached to the surface of the ceramic plate 11 on which the dovetail clamp 21 is formed. Then, according to the profile of the dovetail clamp 21, the first splicing part 41 and the second splicing part 42, the first clamp 41 and the second clamp 42 are assembled at both ends of the dovetail clamp 21. After the assembly is completed, the first splicing part 41 and the second splicing part 42 are tightly attached to the dovetail clamp 21, and the splicing ends of the first splicing part 41 and the second splicing part 42 are completely matched, so that they match and splice with each other, and the positioning holes on their respective splicing ends are aligned and overlapped with each other. The fastener 6 is passed through the two overlapping positioning holes, and the fastener 6 is locked, so that the first splicing part 41 and the second splicing part 42 of the hanger connector 4 are respectively attached to and clamped to the dovetail clamp 21 from both ends of the dovetail clamp 21. After the ceramic panel curtain wall hanging of this embodiment is assembled, Fig.14 In the assembled ceramic panel curtain wall hanging, the safety reinforcement layer 5 compounded on the surface of the ceramic panel enables the panels to support each other when damaged, thereby improving the overall residual strength of the ceramic panel curtain wall hanging and avoiding damage caused by breaking and falling.
[0080] The ceramic panel curtain wall hanging parts assembled in this embodiment are used to construct a ceramic panel curtain wall system. The horizontal keel 7 is installed on the column 9 to construct a keel frame. The cross section of the horizontal keel 7 is as follows: Fig.15 As shown, the upper end is set as a stepped structure, which is composed of an upper platform 71 and a lower platform 72. The cross section of the upper platform 71 is U-shaped. The edge of the upper platform 71 is provided with an upper fitting portion 73 extending downward, and the upper fitting portion 73 is perpendicular to the upper platform 71. The lower end of the horizontal keel 7 includes a U-shaped bottom plate 75, a connecting plate 74 connected to the upper end of the horizontal keel, and a second fitting portion 76 extending upward relative to the U-shaped bottom plate 75. The connecting plate 74, the U-shaped bottom plate 75 and the second fitting portion 76 are connected in sequence and together form a structure with a U-shaped cross section. The first fitting portion 73 and the second fitting portion 76 are located in the same vertical plane, and one end of the hanging ear that is backed from the clamping portion fits the first fitting portion 73.
[0081] The ceramic panel curtain wall hanger prepared in this embodiment is installed on the horizontal keel 7, so that the hanging ear 43 of the hanging connector 4 of the ceramic panel curtain wall hanger is hooked on the upper platform 71 of the stepped structure formed at the upper end of the horizontal keel 7, as shown in FIG. Fig.16As shown, the first U-shaped edge of the hanging ear 43 abuts against the first fitting portion 73, the U-shaped bottom of the hanging ear 43 abuts against the upper platform 71, the second U-shaped edge of the hanging ear 43 abuts against the stepped plate of the upper platform 71, and the end of the second U-shaped edge of the hanging ear 43 is received by the lower platform 72. The contact surface between the hanging ear 43 and the upper platform 71 is filled with the first rubber pad 44, so that the hanging connector 4 is firmly hooked on the upper platform 71 at the upper end of the horizontal keel 7 through the hanging ear 43, thereby improving the safety of the curtain wall system; on the other hand, it avoids direct contact between the aluminum alloy groove and the horizontal keel 7, which are the same metal building materials, reduces the possibility of stress concentration, and also avoids the collision of the two metal building materials in the wind to generate noise.
[0082] Example 3
[0083] In this embodiment, dry ceramic powder is used as the raw material of the plate, and a solid ceramic plate 11 is prepared according to the method provided in Example 1. A dovetail clamp 21 is integrally formed at a group of opposite sides of the surface of the ceramic plate 11. The cross section thereof is a dovetail shape with a width at the top and a narrowness at the bottom. The angle at the junction of the clamp and the plate body is 75°. The two ends of the dovetail clamp 21 are provided with fastener reserved holes 3. The rear view of the ceramic plate 11 is as shown in FIG. Fig.17 shown.
[0084] Provide a hanger connector 4 that can fit closely and contact the dovetail clamp 21 of the ceramic plate 11. The hanger connector 4 can be made of metal profiles, stamped metal parts or other non-metallic materials that can be used for external hanging structures. The hanger connector 4 of this embodiment is an aluminum alloy groove, and its length is equal to the length of the dovetail clamp 21. Fig.18 As shown, the hanger connector 4 of this embodiment is composed of an integrally formed clamping portion 46 and a hanging ear 43 that are arranged back to back. The shape of the clamping portion 46 is exactly the same as the profile of the dovetail clamping block 21 of the ceramic plate 11 of this embodiment, and a fastener through hole is opened at the bottom of the groove of the clamping portion 46. The cross section of the hanging ear 43 is U-shaped, and the first U-shaped side of the hanging ear 43 is connected to the bottom of the groove of the clamping portion 46, and the first rubber pad 44 is filled inside the U-shaped bottom of the hanging ear 43.
[0085] The components required for assembling the ceramic curtain wall panels in this embodiment are as follows: Fig.19As shown. A two-component epoxy resin is evenly applied to one surface of a 316 stainless steel wire mesh compounded with a non-woven fabric, thereby obtaining the safety reinforcement layer 5 of this embodiment. During installation, the safety reinforcement layer 5 is covered and evenly attached to the surface of the ceramic plate 11 where the dovetail clamp 21 is formed. Then, from the side of the ceramic plate 11, the clamping portion 46 of the aluminum alloy groove is aligned with the dovetail clamp 21 of the ceramic plate 11, and the aluminum alloy groove is pushed forward so that the dovetail clamp 21 gradually enters the groove formed by the clamping portion 46. Finally, the dovetail clamp 21 is completely covered by the clamping portion 46, and the fastener through hole at the bottom of the clamping portion 46 and the fastener reserved hole 3 of the dovetail clamp 21 correspond to each other and overlap, and the clamping portion 46 and the dovetail clamp 21 are tightly attached. Remove the safety reinforcement layer 5 covering the fastener reserved hole 3, put the flexible filler 10 in the fastener reserved hole 3, and then pass the fastener 6 through the fastener through hole and insert it into the fastener reserved hole 3. The insertion end of the fastener 6 abuts against the flexible filler 10, locks the fastener 6, and strengthens the fit between the aluminum alloy slot and the ceramic panel 11. In this embodiment, bolts are used as fasteners 6 and rubber pads are used as flexible fillers 10. After the ceramic panel curtain wall hanger of this embodiment is assembled, Fig. 20 As shown. In the assembled ceramic panel curtain wall hanging: the safety reinforcement layer 5 compounded on the surface of the ceramic panel 11 enables the panels to support each other when they are damaged, thereby improving the overall residual strength of the ceramic panel curtain wall hanging and avoiding damage caused by breaking and falling; the flexible filler 10 is used to fill the gap between the fastener 6 as a metal part and the ceramic panel 11 as a hard material to reduce material damage caused by stress concentration. In actual operation, the contact surface between the hanging connector 4 and the panel can also be filled with a flexible filling material according to actual conditions to improve the tightness of the connection between the hanging connector 4 and the panel body.
[0086] The ceramic panel curtain wall hanging parts assembled in this embodiment are used to construct a ceramic panel curtain wall system. The horizontal keel 7 is installed on the column 9 to construct a keel frame. The cross section of the horizontal keel 7 is as follows: Fig.15 The ceramic panel curtain wall hanger prepared in this embodiment is installed on the horizontal keel 7, so that the hanging ear 43 of the hanging connector 4 of the ceramic panel curtain wall hanger is hooked on the upper platform 71 of the stepped structure formed at the upper end of the horizontal keel 7, and the contact surface between the hanging ear 43 and the upper platform 71 is filled with the first rubber pad 44, as shown in FIG. Fig.21 As shown. In the assembled ceramic panel curtain wall hanging: the safety reinforcement layer 5 compounded on the surface of the ceramic panel enables the panels to support each other when they are damaged, thereby improving the overall residual strength of the ceramic panel curtain wall hanging and avoiding damage caused by breaking and falling; the gap between the fastener 6 as a metal part and the ceramic panel 11 as a hard material is filled with a flexible filler 10 to reduce material damage caused by stress concentration. In actual operation, the contact surface between the hanging connector 4 and the panel can also be filled with a flexible filling material according to actual conditions to improve the tightness of the connection between the hanging connector 4 and the panel body.
[0087] Example 4
[0088] In this embodiment, dry ceramic powder is used as the plate material, and a solid ceramic plate 11 is prepared according to the method provided in Example 1. A set of opposite sides of the surface of the ceramic plate 11 are respectively integrally formed with dovetail clamping blocks 211. The rear view of the ceramic plate 11 is as shown in FIG. Fig.11 As shown in FIG. 2 , the cross section of the dovetail-shaped plate is wide at the top and narrow at the bottom, and a sinking step 24 (such as Fig.15 shown).
[0089] Provide a hanger connector 4 that can fit closely and contact the dovetail clamp 21 of the ceramic plate 11. The hanger connector 4 can be made of metal profiles, stamped metal parts or other non-metallic materials that can be used for external hanging structures. The hanger connector 4 of this embodiment is an aluminum alloy clamp, and its length is equal to the length of the dovetail clamp 21. Fig. 22 As shown, the hanging connector 4 of this embodiment includes a hanging ear 43, a first joint part 41 and a second joint part 42. The hanging ear 43 is arranged back to back with the first joint part 41, and the cross section of the hanging ear 43 is U-shaped. The bottom of the hanging ear 43 is provided with a positioning screw insertion hole. The first joint part 41 and the second joint part 42 can match and joint with each other, and the through groove formed by the joint of the two has a profile that is exactly the same as the profile of the dovetail clamp 21. The joint ends of the first joint part 41 and the second joint part 42 are respectively formed with protrusions, and the protrusions are provided with positioning holes. The first rubber pad 44 is filled inside the U-shaped bottom of the hanging ear 43.
[0090] The components required for assembling the ceramic curtain wall panels in this embodiment are as follows: Fig. 22 As shown. A two-component epoxy resin is evenly applied to one surface of a 316 stainless steel wire mesh compounded with a non-woven fabric, thereby obtaining the safety reinforcement layer 5 of this embodiment. During installation, the safety reinforcement layer 5 is covered and evenly attached to the surface of the ceramic plate 11 on which the dovetail clamp 21 is formed. Then, according to the profile of the dovetail clamp 21, the first splicing part 41 and the second splicing part 42, the first clamp 41 and the second clamp 42 are assembled at both ends of the dovetail clamp 21. After the assembly is completed, the first splicing part 41 and the second splicing part 42 are tightly attached to the dovetail clamp 21, and the splicing ends of the first splicing part 41 and the second splicing part 42 are completely matched, so that they match and splice with each other, and the positioning holes on their respective splicing ends are aligned and overlapped with each other. The fastener 6 is passed through the two overlapping positioning holes, and the fastener 6 is locked, so that the first splicing part 41 and the second splicing part 42 of the hanger connector 4 are respectively attached to and clamped to the dovetail clamp 21 from both ends of the dovetail clamp 21. After the ceramic panel curtain wall hanging of this embodiment is assembled, Fig.23 shown.
[0091] The ceramic panel curtain wall hanger assembled in this embodiment is used to construct a ceramic panel curtain wall system. The horizontal keel 7 is installed on the column to construct a keel frame. The upper end of the horizontal keel 7 in this embodiment is set as a stepped structure, which is composed of an upper platform 71 and a lower platform 72. The cross section of the upper platform 71 is U-shaped. The ceramic panel curtain wall hanger prepared in this embodiment is installed on the horizontal keel 7, so that the hanging ear 43 of the hanging connector 4 of the ceramic panel curtain wall hanger is hooked on the upper platform 71 of the stepped structure formed at the upper end of the horizontal keel 7, as shown in FIG. Fig.24 As shown, the first U-shaped edge of the hanging ear 43 abuts against the first U-shaped edge of the upper platform 71, the U-shaped bottom of the hanging ear 43 abuts against the U-shaped bottom of the upper platform 71, the second U-shaped edge of the hanging ear 43 abuts against the second U-shaped edge of the upper platform 71, and the end of the second U-shaped edge of the hanging ear 43 is received by the lower platform 72. The contact surface between the hanging ear 43 and the upper platform 71 is filled with the first rubber pad 44, so that the adjusting screw 8 passes through the adjusting screw insertion hole of the hanging ear 43 at the upper end of the terracotta curtain wall hanger buckled on the horizontal keel, and abuts against the first rubber pad 44, and the adjusting screw 8 is locked.
[0092] Example 5
[0093] In this embodiment, UHPC slurry is used as the plate material, and a UHPC plate 12 is prepared according to the method provided in Example 1. A group of opposite edges on the surface of the UHPC plate 12 are respectively integrally formed with core-pulling clamps 22, and their cross-sections are U-shaped. The U-shaped bottom of the core-pulling clamp 22 of this embodiment forms a dovetail groove.
[0094] Provide a hanger connector 4 that can fit closely and contact the core-pulling clamp 22 of the UHPC board 12. The hanger connector 4 can be made of metal profiles, stamped metal parts or other non-metallic materials that can be used for external hanging structures. The hanger connector 4 of this embodiment is an aluminum alloy groove, and its length is equal to the length of the core-pulling clamp 22. Fig.25 As shown, the hanger connector 4 of this embodiment is composed of an integrally formed clamping portion 46 and a hanging ear 43 that are arranged back to back. The shape of the clamping portion 46 is exactly the same as the profile of the core-pulling clamping block 22 of the UHPC plate 12 of this embodiment. A fastener through hole is opened at the bottom of the groove of the clamping portion 46, and a second rubber pad 45 is installed at the bottom of the groove of the clamping portion 46. The cross section of the hanging ear 43 is U-shaped, and the first U-shaped side of the hanging ear 43 is connected to the bottom of the groove of the clamping portion 46. An adjustment screw insertion hole is opened on the U-shaped bottom surface of the hanging ear 43, and the first rubber pad 44 is filled inside the U-shaped bottom of the hanging ear 43.
[0095] The components required for assembling the UHPC curtain wall panels in this embodiment are as follows: Fig.26As shown. A two-component epoxy resin is evenly applied to one surface of the 316 stainless steel wire mesh compounded with non-woven fabric, thereby preparing the safety reinforcement layer 5 of this embodiment. During installation, the safety reinforcement layer 5 is covered and evenly attached to the surface of the UHPC board 12 formed with the core-pulling clamp 22. The fastener 6 is passed through the fastener through hole of the clamping part 46, and the flexible filler 10 is sleeved on the bottom end of the fastener 6. In this embodiment, a trapezoidal head bolt is used as the fastener 6, and a nylon protective cover is used as the flexible filler 10. Then, remove the safety reinforcement layer 5 covering the dovetail groove of the core-pulling clamp 22, align the clamping part 46 of the aluminum alloy groove with the core-pulling clamp 22 of the UHPC board 12 from the side of the UHPC board 12, align the fastener 6 with the dovetail groove of the core-pulling clamp 22, push the aluminum alloy groove forward, and make the core-pulling clamp 22 gradually enter the groove formed by the clamping part 46. Finally, the core-pulling clamp 22 is completely covered by the clamping part 46, the clamping part 46 and the core-pulling clamp 22 are tightly fitted, and the fastener 6 extends into the dovetail groove of the core-pulling clamp 22. After the UHPC panel curtain wall hanger of this embodiment is assembled, Fig. 27 As shown. In the assembled UHPC panel curtain wall hanger: the safety reinforcement layer 5 compounded on the surface of the UHPC panel 12 enables the panels to support each other when damaged, thereby improving the overall residual strength of the UHPC panel curtain wall hanger and avoiding damage caused by breaking and falling; the flexible filler 10 is used to fill the gap between the fastener 6 as a metal part and the UHPC panel 12 as a hard material to reduce material damage caused by stress concentration. In actual operation, the contact surface between the hanger connector 4 and the panel can also be filled with a flexible filling material according to actual conditions to improve the tightness of the combination between the hanger connector 4 and the panel body.
[0096] The UHPC panel curtain wall hanger assembled in this embodiment is used to construct a UHPC panel curtain wall system. The horizontal keel 7 is installed on the column 9 to construct a keel frame. The cross section of the horizontal keel 7 is as follows: Fig.15 As shown. The UHPC panel curtain wall hanger prepared in this embodiment is installed on the horizontal keel 7, so that the hanging ear 43 of the hanging connector 4 of the UHPC panel curtain wall hanger is hooked on the upper platform 71 of the stepped structure formed at the upper end of the horizontal keel 7, and the contact surface between the hanging ear 43 and the upper platform 71 is filled with the first rubber pad 44. Finally, the adjusting screw 8 is passed through the adjusting screw insertion hole and abutted against the first rubber pad 44, and the adjusting screw 8 is locked. The first fitting part 73 and the second fitting part 76 are located in the same vertical plane, and the first fitting part 73 is abutted by the first rubber pad 44 in the hanging ear 43, and the second fitting part 76 is abutted against the second rubber pad 45 installed on the bottom surface of the clamping part 46, as shown. Fig.28 shown.
[0097] Example 6
[0098] In this embodiment, UHPC dry powder is used as the plate material, and a UHPC plate 12 is prepared according to the method provided in Example 1. A group of opposite edges on the surface of the UHPC plate 12 are respectively integrally formed with core-pulling clamps 22, and their cross-sections are U-shaped. The U-shaped bottom of the core-pulling clamp 22 of this embodiment forms a circular groove.
[0099] Provide a hanger connector 4 that can fit closely and contact the core-pulling clamp 22 of the UHPC board 12. The hanger connector 4 can be made of metal profiles, stamped metal parts or other non-metallic materials that can be used for external hanging structures. The hanger connector 4 of this embodiment is an aluminum alloy groove, and its length is equal to the length of the core-pulling clamp 22. Fig.29 As shown, the hanger connector 4 of this embodiment is composed of an integrally formed clamping portion 46 and a hanging ear 43 that are arranged back to back. The shape of the clamping portion 46 is exactly the same as the profile of the core-pulling clamping block 22 of the UHPC plate 12 of this embodiment. A fastener through hole is opened at the bottom of the groove of the clamping portion 46, and a second rubber pad 45 is installed at the bottom of the groove of the clamping portion 46. The cross section of the hanging ear 43 is U-shaped, and the first U-shaped side of the hanging ear 43 is connected to the bottom of the groove of the clamping portion 46. An adjustment screw insertion hole is opened on the U-shaped bottom surface of the hanging ear 43, and the first rubber pad 44 is filled inside the U-shaped bottom of the hanging ear 43.
[0100] The components required for assembling the UHPC curtain wall panels in this embodiment are as follows: Fig.29 As shown. A two-component epoxy resin is evenly applied to one surface of the 316 stainless steel wire mesh compounded with non-woven fabric, thereby preparing the safety reinforcement layer 5 of this embodiment. During installation, the safety reinforcement layer 5 is covered and evenly attached to the surface of the UHPC board 12 formed with the core-pulling clamp 22. The fastener 6 is passed through the fastener through hole of the clamping part 46, and the flexible filler 10 is sleeved on the bottom end of the fastener 6. In this embodiment, a round head bolt is used as the fastener 6, and a nylon protective cover is used as the flexible filler 10. Then, remove the safety reinforcement layer 5 covering the circular groove of the core-pulling clamp 22, align the clamping portion 46 of the aluminum alloy groove with the core-pulling clamp 22 of the UHPC board 12 from the side of the UHPC board 12, align the fastener 6 with the circular groove of the core-pulling clamp 22, and push the aluminum alloy groove forward so that the core-pulling clamp 22 gradually enters the groove formed by the clamping portion 46. Finally, the core-pulling clamp 22 is completely covered by the clamping portion 46, the clamping portion 46 and the core-pulling clamp 22 are tightly fitted, and the fastener 6 extends into the circular groove of the core-pulling clamp 22. After the UHPC panel curtain wall hanger of this embodiment is assembled, Fig.30As shown. In the assembled UHPC panel curtain wall hanger: the safety reinforcement layer 5 compounded on the surface of the UHPC panel 12 enables the panels to support each other when damaged, thereby improving the overall residual strength of the UHPC panel curtain wall hanger and avoiding damage caused by breaking and falling; the flexible filler 10 is used to fill the gap between the fastener 6 as a metal part and the UHPC panel 12 as a hard material to reduce material damage caused by stress concentration. In actual operation, the contact surface between the hanger connector 4 and the panel can also be filled with a flexible filling material according to actual conditions to improve the tightness of the combination between the hanger connector 4 and the panel body.
[0101] The UHPC panel curtain wall hanger assembled in this embodiment is used to construct a UHPC panel curtain wall system. The horizontal keel 7 is installed on the column 9 to construct a keel frame. The cross section of the horizontal keel 7 is as follows: Fig.15 As shown. The UHPC panel curtain wall hanger prepared in this embodiment is installed on the horizontal keel 7, so that the hanging ear 43 of the hanging connector 4 of the UHPC panel curtain wall hanger is hooked on the upper platform 71 of the stepped structure formed at the upper end of the horizontal keel 7, and the contact surface between the hanging ear 43 and the upper platform 71 is filled with the first rubber pad 44. Finally, the adjusting screw 8 is passed through the adjusting screw insertion hole and abutted against the first rubber pad 44, and the adjusting screw 8 is locked. The first fitting part 73 and the second fitting part 76 are located in the same vertical plane, and the first fitting part 73 is abutted by the first rubber pad 44 in the hanging ear 43, and the second fitting part 76 is abutted against the second rubber pad 45 installed on the bottom surface of the clamping part 46, as shown. Fig.31 shown.
[0102] Example 7
[0103] In this embodiment, UHPC slurry is used as the plate material, and a UHPC plate 12 is prepared according to the method provided in Example 1. A group of opposite edges on the surface of the UHPC plate 12 are respectively integrally formed with core-pulling clamps 22, whose cross-section is U-shaped. The U-shaped bottom of the core-pulling clamp 22 of this embodiment forms a T-shaped groove.
[0104] Provide a hanger connector 4 that can fit closely and contact the core-pulling clamp 22 of the UHPC board 12. The hanger connector 4 can be made of metal profiles, stamped metal parts or other non-metallic materials that can be used for external hanging structures. The hanger connector 4 of this embodiment is an aluminum alloy groove, and its length is equal to the length of the core-pulling clamp 22. Fig.32As shown, the hanger connector 4 of this embodiment is composed of an integrally formed clamping portion 46 and a hanging ear 43 that are arranged back to back. The shape of the clamping portion 46 is exactly the same as the profile of the core-pulling clamping block 22 of the UHPC plate 12 of this embodiment. A fastener through hole is opened at the bottom of the groove of the clamping portion 46, and a second rubber pad 45 is installed at the bottom of the groove of the clamping portion 46. The cross section of the hanging ear 43 is U-shaped, and the first U-shaped side of the hanging ear 43 is connected to the bottom of the groove of the clamping portion 46. An adjustment screw insertion hole is opened on the U-shaped bottom surface of the hanging ear 43, and the first rubber pad 44 is filled inside the U-shaped bottom of the hanging ear 43.
[0105] The components required for assembling the UHPC curtain wall panels in this embodiment are as follows: Fig.32 As shown. A two-component epoxy resin is evenly applied to one surface of the 316 stainless steel wire mesh compounded with non-woven fabric, thereby obtaining the safety reinforcement layer 5 of this embodiment. During installation, the safety reinforcement layer 5 is covered and evenly attached to the surface of the UHPC board 12 formed with the core-pulling clamp 22. The fastener 6 is passed through the fastener through hole of the clamping part 46, and the flexible filler 10 is sleeved on the bottom end of the fastener 6. In this embodiment, a square head bolt is used as the fastener 6, and a nylon protective sleeve is used as the flexible filler 10. Then, remove the safety reinforcement layer 5 covering the T-slot of the core-pulling clamp 22, align the clamping portion 46 of the aluminum alloy groove with the core-pulling clamp 22 of the UHPC board 12 from the side of the UHPC board 12, align the fastener 6 with the T-slot of the core-pulling clamp 22, push the aluminum alloy groove forward, and make the core-pulling clamp 22 gradually enter the groove formed by the clamping portion 46. Finally, the core-pulling clamp 22 is completely covered by the clamping portion 46, the clamping portion 46 and the core-pulling clamp 22 are tightly fitted, and the fastener 6 extends into the T-slot of the core-pulling clamp 22. After the UHPC panel curtain wall hanger of this embodiment is assembled, Fig.33 As shown. In the assembled UHPC panel curtain wall hanger: the safety reinforcement layer 5 compounded on the surface of the UHPC panel 12 enables the panels to support each other when damaged, thereby improving the overall residual strength of the UHPC panel curtain wall hanger and avoiding damage caused by breaking and falling; the flexible filler 10 is used to fill the gap between the fastener 6 as a metal part and the UHPC panel 12 as a hard material to reduce material damage caused by stress concentration. In actual operation, the contact surface between the hanger connector 4 and the panel can also be filled with a flexible filling material according to actual conditions to improve the tightness of the combination between the hanger connector 4 and the panel body.
[0106] The UHPC panel curtain wall hanger assembled in this embodiment is used to construct a UHPC panel curtain wall system. The horizontal keel 7 is installed on the column 9 to construct a keel frame. The cross section of the horizontal keel 7 is as follows: Fig.15As shown. The UHPC panel curtain wall hanger prepared in this embodiment is installed on the horizontal keel 7, so that the hanging ear 43 of the hanging connector 4 of the UHPC panel curtain wall hanger is hooked on the upper platform 71 of the stepped structure formed at the upper end of the horizontal keel 7, and the contact surface between the hanging ear 43 and the upper platform 71 is filled with the first rubber pad 44. Finally, the adjusting screw 8 is passed through the adjusting screw insertion hole and abutted against the first rubber pad 44, and the adjusting screw 8 is locked. The first fitting part 73 and the second fitting part 76 are located in the same vertical plane, and the first fitting part 73 is abutted by the first rubber pad 44 in the hanging ear 43, and the second fitting part 76 is abutted against the second rubber pad 45 installed on the bottom surface of the clamping part 46, as shown. Fig.34 shown.
[0107] Example 8
[0108] In this embodiment, porcelain clay is used as the raw material of the plate, and a solid porcelain plate 13 is prepared according to the method provided in Example 1. A group of opposite edges on the surface of the porcelain plate 13 are respectively integrally formed with grooved clamps 23, and its cross-section is T-shaped. In this embodiment, a sunken step 24 is set relative to the plate body between the grooved clamps 23. The setting of the sunken step 24 increases the thickness of the protrusion, improves the mechanical strength of the web, and reduces the possibility of web breakage.
[0109] Provide a hanger connector 4 that can fit closely and contact the grooved clamp block 23 of the ceramic plate 13. The hanger connector 4 can be made of metal profiles, stamped metal parts or other non-metallic materials that can be used for external hanging structures. The hanger connector 4 of this embodiment is an aluminum alloy clamp, and its length is equal to the length of the grooved clamp block 23. Fig.35 As shown, the hanger connector 4 of this embodiment includes a hanging ear 43, a first joint part 41 and a second joint part 42, and the first joint part 41 and the second joint part 42 are both provided with an embedded part 47. The hanging ear 43 is arranged back to back with the first joint part 41, and the cross section of the hanging ear 43 is U-shaped. The first joint part 41 and the second joint part 42 can match and joint with each other, and the through groove formed by the joint of the two has a profile that is exactly the same as the profile of the groove clamp 23. The joint ends of the first joint part 41 and the second joint part 42 are respectively formed with protrusions, and the protrusions are provided with positioning holes. An adjustment screw insertion hole is provided on the U-shaped bottom surface of the hanging ear 43, and a first rubber pad 44 is filled inside the U-shaped bottom of the hanging ear 43.
[0110] The components required for assembling the porcelain curtain wall panels in this embodiment are as follows: Fig.36As shown. A two-component epoxy resin is evenly applied to one of the surfaces of the 316 stainless steel wire mesh compounded with non-woven fabric, thereby obtaining the safety reinforcement layer 5 of this embodiment. During installation, the safety reinforcement layer 5 is covered and evenly attached to the surface of the ceramic plate 13 on which the grooved clamp 23 is formed. Then, according to the profile of the grooved clamp 23, the first splicing part 41 and the second splicing part 42, the first clamp 41 and the second clamp 42 are assembled at both ends of the grooved clamp 23. After the assembly is completed, the first splicing part 41 and the second splicing part 42 are tightly attached to the grooved clamp 23, and the embedded part 47 is embedded in the groove formed between the grooved clamp 23 and the surface of the ceramic plate 13. The splicing ends of the first splicing part 41 and the second splicing part 42 are completely matched, so that they are matched and spliced with each other, and the positioning holes on each splicing end are aligned and overlapped with each other. The fastener 6 is passed through the two overlapping positioning holes and locked, so that the first joint part 41 and the second joint part 42 of the hanger connector 4 are respectively attached to and clamped at both ends of the groove clamp 23. Fig.37 In the assembled ceramic panel curtain wall hanging, the safety reinforcement layer 5 compounded on the surface of the ceramic panel enables the panels to support each other when damaged, thereby improving the overall residual strength of the ceramic panel curtain wall hanging and preventing damage caused by breaking and falling.
[0111] The ceramic panel curtain wall hanging parts assembled in this embodiment are used to construct a ceramic panel curtain wall system. The horizontal keel 7 is installed on the column 9 to construct a keel frame. The cross section of the horizontal keel 7 is as follows: Fig.15 The ceramic panel curtain wall hanging piece made in this embodiment is installed on the horizontal keel 7, so that the hanging ear 43 of the hanging piece connecting piece 4 of the ceramic panel curtain wall hanging piece is hooked on the upper platform 71 of the stepped structure formed at the upper end of the horizontal keel 7, as shown in FIG. Fig.15 As shown, the first U-shaped edge of the hanging ear 43 abuts against the first U-shaped edge of the upper platform 71, the U-shaped bottom of the hanging ear 43 abuts against the U-shaped bottom of the upper platform 71, the second U-shaped edge of the hanging ear 43 abuts against the second U-shaped edge of the upper platform 71, the end of the second U-shaped edge of the hanging ear 43 is received by the lower platform 72, and the contact surface between the hanging ear 43 and the upper platform 71 is filled with the first rubber pad 44. Finally, the adjusting screw 8 is passed through the adjusting screw insertion hole and abutted against the first rubber pad 44, and the adjusting screw 8 is tightened, as shown in FIG. Fig.38 shown.
[0112] Example 9
[0113] In this embodiment, dry porcelain powder is used as the plate material, and a solid porcelain plate 13 is prepared according to the method provided in Example 1. A pair of opposite sides of the surface of the porcelain plate 13 are respectively integrally formed with grooved clamps 23, whose cross section is inverted L-shaped. The inverted L-shaped grooved clamps 23 form grooves with the surface of the plate body. The formation of the grooves can increase the contact area between the hanging connector and the clamps. The rear view of the porcelain plate 13 is as shown in FIG. Fig.11 As shown in b.
[0114] Provide a hanger connector 4 that can fit closely and contact the grooved clamp block 23 of the ceramic plate 13. The hanger connector 4 can be made of metal profiles, stamped metal parts or other non-metallic materials that can be used for external hanging structures. The hanger connector 4 of this embodiment is an aluminum alloy clamp, and its length is equal to the length of the grooved clamp block 23. Fig.39 As shown, the hanger connector 4 of this embodiment includes a hanging ear 43, a first joint part 41 and a second joint part 42, and the first joint part 41 and the second joint part 42 are both provided with an embedded part 47. The hanging ear 43 is arranged back to back with the first joint part 41, and the cross section of the hanging ear 43 is U-shaped. The first joint part 41 and the second joint part 42 can match and joint with each other, and the through groove formed by the joint of the two has a profile that is exactly the same as the profile of the groove clamp 23. The joint ends of the first joint part 41 and the second joint part 42 are respectively formed with protrusions, and the protrusions are provided with positioning holes. An adjustment screw insertion hole is provided on the U-shaped bottom surface of the hanging ear 43, and a first rubber pad 44 is filled inside the U-shaped bottom of the hanging ear 43.
[0115] The components required for assembling the porcelain curtain wall panels in this embodiment are as follows: Fig.39 As shown. A two-component epoxy resin is evenly applied to one of the surfaces of the 316 stainless steel wire mesh compounded with non-woven fabric, thereby obtaining the safety reinforcement layer 5 of this embodiment. During installation, the safety reinforcement layer 5 is covered and evenly attached to the surface of the ceramic plate 13 on which the grooved clamp 23 is formed. Then, according to the profile of the grooved clamp 23, the first splicing part 41 and the second splicing part 42, the first clamp 41 and the second clamp 42 are assembled at both ends of the grooved clamp 23. After the assembly is completed, the first splicing part 41 and the second splicing part 42 are tightly attached to the grooved clamp 23, and the embedded part 47 is embedded in the groove formed between the grooved clamp 23 and the surface of the ceramic plate 13. The splicing ends of the first splicing part 41 and the second splicing part 42 are completely matched, so that they are matched and spliced with each other, and the positioning holes on each splicing end are aligned and overlapped with each other. The fastener 6 is passed through the two overlapping positioning holes and locked, so that the first joint part 41 and the second joint part 42 of the hanger connector 4 are respectively attached to and clamped at both ends of the groove clamp 23. Fig.40 In the assembled ceramic panel curtain wall hanging, the safety reinforcement layer 5 compounded on the surface of the ceramic panel 13 enables the panels to support each other when damaged, thereby improving the overall residual strength of the ceramic panel curtain wall hanging and preventing damage caused by breaking and falling.
[0116] The ceramic panel curtain wall hanger assembled by this embodiment is used to construct a ceramic panel curtain wall system. The horizontal keel 7 is installed on the column 9 to construct a keel frame. The upper end of the horizontal keel 7 of this embodiment is set as a stepped structure, and the stepped structure is composed of an upper platform 71 and a lower platform 72. The cross section of the upper platform 71 is U-shaped. The ceramic panel curtain wall hanger prepared by this embodiment is installed on the horizontal keel 7, so that the hanging ear 43 of the hanging connector 4 of the ceramic panel curtain wall hanger is hooked on the upper platform 71 of the stepped structure formed at the upper end of the horizontal keel 7, as shown in FIG. Fig.15 As shown, the first U-shaped edge of the hanging ear 43 abuts against the first U-shaped edge of the upper platform 71, the U-shaped bottom of the hanging ear 43 abuts against the U-shaped bottom of the upper platform 71, the second U-shaped edge of the hanging ear 43 abuts against the second U-shaped edge of the upper platform 71, the end of the second U-shaped edge of the hanging ear 43 is received by the lower platform 72, and the contact surface between the hanging ear 43 and the upper platform 71 is filled with the first rubber pad 44. Finally, the adjusting screw 8 is passed through the adjusting screw insertion hole and abutted against the first rubber pad 44, and the adjusting screw 8 is tightened, as shown in FIG. Fig.41 shown.
[0117] The above embodiments are only used to illustrate the technical solution of the present invention rather than to limit the protection scope of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.
Claims
1. A curtain wall dry hanging hanger, comprising a plate and a hanger connector, characterized in that: The plate comprises a plate body and a protruding clamping block arranged on the surface of the plate body, and the hanger connector clamps the clamping block; The hanger connector includes a clamping portion, a hanging ear and a fastener, wherein the hanging ear and the clamping portion are arranged opposite to each other, the clamping portion matches the profile of the clamping block, and the plate body and the hanger connector are installed by clamping the clamping block through the clamping portion; The clamping portion is a type A clamping portion or a type B clamping portion; A fastener through hole is formed at the bottom of the groove of the type A clamping portion, and the fastener is assembled with the type A clamping portion and the clamping block in the following manner: the fastener passes through the fastener through hole and abuts against the clamping block; The Class B clamping portion includes a first splicing portion and a second splicing portion. The profile of the through groove formed by splicing the first splicing portion and the second splicing portion matches the profile of the clamping block. The fastener is assembled with the Class B clamping portion and the clamping block as follows: the first splicing portion and the second splicing portion are respectively assembled on the outside of the clamping block, the first splicing portion, the second splicing portion and the clamping block are matched and spliced with each other, and the first splicing portion and the second splicing portion are locked by using the fastener, so that the first splicing portion and the second splicing portion cooperate to clamp the clamping block.
2. The curtain wall dry hanging fixture according to claim 1, characterized in that: The cross section of the clamping block is dovetail-shaped, U-shaped, T-shaped or inverted L-shaped.
3. The curtain wall dry hanging fixture according to claim 1, characterized in that: The fastener is assembled with the type A clamping portion and the clamping block, and a flexible filler is filled between the fastener and the clamping block.
4. The curtain wall dry hanging fixture according to claim 1, characterized in that: The fastener is assembled with the B-type clamping portion and the clamping block, and at least one of the first splicing portion and the second splicing portion is provided with an embedding portion, and the embedding portion is embedded in a groove formed between the clamping block and the plate body.
5. The curtain wall dry hanging fixture according to claim 1, characterized in that: A flexible filling fabric is filled between the clamping block and the hanger connector.
6. The curtain wall dry hanging accessory according to claim 1, characterized in that: A safety reinforcement layer is compounded on the surface of the plate body provided with the clamping block.
7. The curtain wall dry hanging fixture according to any one of claims 1 to 6, characterized in that: The plate body is selected from one of a ceramic plate, a porcelain plate and an ultra-high performance concrete plate.
