A low-power piezoelectric ceramic atomizer

By designing a conductive layer on the glass glaze outer layer of the piezoelectric ceramic atomizer sheet, increasing the capacitance and reducing the electrode area, the service life and stability problems caused by the increase in power in the prior art are solved, and more efficient fog is achieved Reduced effect and power consumption.

CN111318406BActive Publication Date: 2024-12-27HUNAN JIAYEDA ELECTRONICS
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Patent Information

Application Number
CN202010309309.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-04-17
Publication Date
2024-12-27
Estimated Expiration
2040-04-17

AI Technical Summary

Technical Problem

When the existing piezoelectric ceramic atomizer sheet increases the atomization volume, it needs to increase the power, resulting in problems with service life, stability and peripheral circuit matching, and simply increasing power consumption is not recommended.

Method used

Without increasing the area of ​​the circular electrode, it is designed to have a conductive layer on the outer layer of the glass glaze on both sides of the piezoelectric ceramic atomizer sheet. The actual capacity is increased through the conductive layer, and the area of ​​the circular electrode is appropriately reduced to reduce power consumption. , increase the amount of atomization.

Benefits of technology

Effectively reduce product power consumption, reduce splashing phenomenon, improve atomization amount and effect, reduce the generation of large-particle oil, make the atomization more delicate, and improve the sensitivity of water breaking.

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Abstract

The present invention relates to a low-power piezoelectric ceramic atomizer sheet, wherein an electrode layer, a protective layer, and a conductive layer of the same shape are respectively designed on the front and back sides of the piezoelectric ceramic sheet; the electrode layer covers the surface of the piezoelectric ceramic sheet, and then the protective layer is covered on the electrode layer, and finally the conductive layer is covered on the protective layer. A circular electrode, a conductive circular ring, and an electrode connecting wire are designed on the electrode layer, and the circular electrode is connected to the conductive layer through the electrode connecting wire and the conductive circular ring to form mutual conduction. The area of ​​the circular electrode is smaller than the area of ​​the protective layer, so that the protective layer forms a good protective effect on the circular electrode. At the same time, the protective layer can isolate the circular electrode of the electrode layer from the conductive layer. The circular electrode is an effective oscillation electrode in the piezoelectric ceramic atomizer sheet. After the conductive layer is isolated by the protective layer, it does not form an effective oscillation electrode with the circular electrode, and only forms an effective static capacitance for the piezoelectric ceramic atomizer sheet.
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Description

Technical Field

[0001] The invention belongs to the technical field of piezoelectric ceramic atomizer sheets, and in particular relates to a low-power piezoelectric ceramic atomizer sheet. Background Art

[0002] In daily life, piezoelectric ceramic atomizers are mainly used in garden atomization, household heating, medical atomization, beauty atomization, industrial dust removal, aromatherapy, etc. Piezoelectric ceramic atomizers use a certain stable voltage to oscillate a frequency. This oscillation frequency does not cause any harm to humans and animals. Through the high-frequency oscillation of the atomizer, solutions such as water and essential oils are atomized into naturally flowing fine particles and diffused into the air of the surrounding environment, achieving good humidification and aromatherapy effects. If you want to increase the atomization volume of the product during use, it is mainly achieved by increasing the power of the machine, but increasing the power will have a certain impact on the product's service life, use effect, use stability, matching of peripheral circuits, etc., and simply increasing power consumption to achieve the goal is not advocated in our lives.

[0003] Therefore, whether a low-power piezoelectric ceramic atomizer can be designed to overcome the above-mentioned defects is a technical problem to be solved by those skilled in the art. Summary of the invention

[0004] The present invention aims to provide a low-power piezoelectric ceramic atomizer, which can stimulate the oscillation effect of the piezoelectric ceramic atomizer, increase the atomization volume of the product, and reduce the power consumption of the product through a unique structural design. The design idea is mainly to provide a conductive layer on the outer layer of the glass glaze on both sides of the piezoelectric ceramic atomizer without increasing the area of ​​the circular electrode, increase the actual capacitance of the product through the conductive layer, and appropriately reduce the area of ​​the circular electrode to achieve the effects of reducing power consumption and increasing the atomization volume.

[0005] The technical solution adopted by the present invention is as follows:

[0006] A low-power piezoelectric ceramic atomizer sheet includes a first conductive layer, a first protective layer, a first electrode layer, a piezoelectric ceramic sheet, a second electrode layer, a second protective layer, and a second conductive layer, which are arranged in sequence from top to bottom.

[0007] The first electrode layer is provided with a first circular electrode and a first electrode connecting wire, and the first circular electrode is connected to the first conductive layer through the first electrode connecting wire, so that the first circular electrode and the first conductive layer are connected;

[0008] The second electrode layer is provided with a second circular electrode and a second electrode connecting line. The second circular electrode is connected to the second conductive layer via the second electrode connecting line, so that the second circular electrode and the second conductive layer are conductively connected.

[0009] Preferably, the first electrode layer is further provided with a first conductive ring, the first circular electrode is connected to the first conductive ring through the first electrode connecting wire, and the first conductive ring is connected to the first conductive layer, so that the first circular electrode and the first conductive layer are connected;

[0010] The second electrode layer is further provided with a second conductive ring, the second circular electrode is connected to the second conductive ring through the second electrode connecting line, and the second conductive ring is connected to the second conductive layer, so that the second circular electrode and the second conductive layer are conductively connected.

[0011] Preferably, the piezoelectric ceramic sheet has a diameter of 8.0 to 30.0 mm and a thickness of 0.6 to 1.5 mm.

[0012] Preferably, the centers of the first circular electrode and the second circular electrode are on the same vertical line.

[0013] Preferably, the area of ​​the first circular electrode is smaller than the area of ​​the first protective layer, and the area of ​​the second circular electrode is smaller than the area of ​​the second protective layer.

[0014] Preferably, the area of ​​the first protective layer is smaller than that of the first conductive layer, and the area of ​​the second protective layer is smaller than that of the second conductive layer.

[0015] Preferably, the orthographic projections of the first electrode connecting line and the second electrode connecting line do not overlap.

[0016] Compared with the prior art, the present invention has the following advantages:

[0017] 1. Can effectively reduce the power consumption of the product;

[0018] 2. Reduce splashing during atomization;

[0019] 3. Improve the atomization volume and atomization effect of the product;

[0020] 4. Reduce the generation of large oil particles during atomization, making the atomization more delicate.

[0021] 5. Improve the water-off sensitivity of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the decomposition of the present invention;

[0023] Figure 2 It is a top view schematic diagram of the present invention;

[0024] Figure 3 It is a three-dimensional schematic diagram of the present invention. DETAILED DESCRIPTION

[0025] The present invention will be further described below in conjunction with the accompanying drawings and examples:

[0026] An embodiment of the present invention is Figure 1 , Figure 2 , Figure 3 As shown, it includes a piezoelectric ceramic sheet 1, and a first electrode layer 2, a first protective layer 3, and a first conductive layer 4 are provided on the front surface of the piezoelectric ceramic sheet 1; the first electrode layer 2 covers the upper surface of the piezoelectric ceramic sheet 1, the first protective layer 3 covers the first electrode layer 2, and finally the first conductive layer 4 covers the first protective layer 3. The first electrode layer 2 is provided with a first circular electrode 9, a first conductive ring 8, and a first electrode connecting line 10. The first circular electrode 9 is connected to the first conductive ring 8 through the first electrode connecting line 10, and the first conductive ring 8 is connected to the outermost first conductive layer 4, so that the first circular electrode 9 is connected to the first conductive layer 4. Similarly, a second electrode layer 5, a second protective layer 6, and a second conductive layer 7 are provided on the reverse surface of the piezoelectric ceramic sheet 1. The second electrode layer 5 covers the lower surface of the piezoelectric ceramic sheet 1, the second protective layer 6 covers the second electrode layer 5, and finally the second conductive layer 7 covers the second protective layer 6. The second electrode layer 5 is provided with a second circular electrode 12, a second conductive ring 11, and a second electrode connecting line 13. The second circular electrode 12 is connected to the second conductive ring 11 through the second electrode connecting line 13. The second conductive ring 11 is connected to the outermost second conductive layer 7, so that the second circular electrode 12 is connected to the second conductive layer 7. The feature of the present invention is that the outer layer of the first protective layer 3 and the second protective layer 6 is also covered with a first conductive layer 4 and a second conductive layer 7. The static capacitance formed by the first conductive layer 4 on the front side of the piezoelectric ceramic sheet 1 and the second conductive layer 7 on the back side of the piezoelectric ceramic sheet 1 can achieve the effects of increasing the atomization amount of the product, achieving rapid atomization, reducing atomization splashing, and improving water cut-off sensitivity, avoiding the problem of mismatch with the peripheral circuit and increased power caused by directly expanding the area of ​​the first circular electrode 9 and the second circular electrode 12. Secondly, although the conductive layer is connected to the circular electrode, it is isolated by the protective layer and does not serve as an effective oscillation electrode. It does not interfere with or restrain the circular electrode, but can stimulate the oscillation effect of the circular electrode. Thirdly, after the conductive layer does not serve as an effective oscillation electrode, the area of ​​the circular electrode can be appropriately reduced, thereby reducing the power consumption of the piezoelectric ceramic atomizer 1.

[0027] Specifically, the first electrode layer 2, the first conductive layer 4, the second electrode layer 5 and the second conductive layer 7 are preferably printed with silver paste on the piezoelectric ceramic sheet 1, but can also be printed with other conductive pastes, which are not specifically limited here. The first protective layer 3 and the second protective layer 6 are preferably glass glaze layers, but can also be made of other materials with protective properties such as corrosion resistance and acid and alkali resistance, which are not specifically limited here, so that the protective layer has a good protective effect on the circular electrode, and the protective layer can isolate the circular electrode from the conductive layer.

[0028] Specifically, the piezoelectric ceramic sheet 1 has a diameter of 8.0 to 30.0 mm and a thickness of 0.6 to 1.5 mm.

[0029] Specifically, the centers of the first circular electrode and the second circular electrode are on the same vertical line.

[0030] Specifically, the area of ​​the first circular electrode 9 is smaller than the area of ​​the first protective layer 3, and the area of ​​the second circular electrode 12 is smaller than the area of ​​the second protective layer 6, so that the protective layer can provide good protection for the circular electrode. At the same time, the protective layer can isolate the circular electrode of the electrode layer from the conductive layer. After the conductive layer is isolated by the protective layer, it does not form an effective oscillation electrode with the circular electrode, but only forms an effective static capacitor for the piezoelectric ceramic atomizer.

[0031] Specifically, the area of ​​the first protective layer 3 is smaller than that of the first conductive layer 4, the area of ​​the second protective layer 6 is smaller than that of the second conductive layer 7, and the area of ​​the conductive layer is larger than that of the protective layer, so that the conductive layer and the conductive ring can be well connected.

[0032] Specifically, the orthographic projections of the first electrode connecting line and the second electrode connecting line do not overlap.

[0033] Experiments have shown that by designing a conductive layer on the protective layers on both sides of the piezoelectric ceramic atomizer, the area of ​​the circular electrode can be appropriately reduced, the power consumption of the product can be reduced, and the atomization volume and atomization effects of the product can be improved. The present invention is described above by way of example, but the present invention is not limited to the above specific embodiments. Any changes or modifications based on the present invention belong to the scope of protection claimed by the present invention.

Claims

1. A low-power piezoelectric ceramic atomizer, characterized in that: The invention comprises a first conductive layer (4), a first protective layer (3), a first electrode layer (2), a piezoelectric ceramic sheet (1), a second electrode layer (5), a second protective layer (6), and a second conductive layer (7) which are arranged in sequence from top to bottom. The first electrode layer (2) is provided with a first circular electrode (9) and a first electrode connecting wire (10); the first circular electrode (9) is connected to the first conductive layer (4) via the first electrode connecting wire (10), so that the first circular electrode (9) and the first conductive layer (4) are electrically connected; The second electrode layer (5) is provided with a second circular electrode (12) and a second electrode connecting line (13); the second circular electrode (12) is connected to the second conductive layer (7) via the second electrode connecting line (13), so that the second circular electrode (12) and the second conductive layer (7) are electrically connected; The first electrode layer (2) is further provided with a first conductive circular ring (8); the first circular electrode (9) is connected to the first conductive circular ring (8) via the first electrode connecting wire (10); the first conductive circular ring (8) is connected to the first conductive layer (4), so that the first circular electrode (9) and the first conductive layer (4) are electrically connected; The second electrode layer (5) is further provided with a second conductive circular ring (11); the second circular electrode (12) is connected to the second conductive circular ring (11) via the second electrode connecting line (13); the second conductive circular ring (11) is connected to the second conductive layer (7), so that the second circular electrode (12) and the second conductive layer (7) are electrically connected; The centers of the first circular electrode (9) and the second circular electrode (12) are on the same vertical line; The orthographic projections of the first electrode connecting line (10) and the second electrode connecting line (13) do not overlap.

2. The low-power piezoelectric ceramic atomizer according to claim 1, characterized in that: The piezoelectric ceramic sheet (1) has a diameter of 8.0 to 30.0 mm and a thickness of 0.6 to 1.5 mm.

3. The low-power piezoelectric ceramic atomizer according to claim 1, characterized in that: The area of ​​the first circular electrode (9) is smaller than the area of ​​the first protective layer (3), and the area of ​​the second circular electrode (12) is smaller than the area of ​​the second protective layer (6).

4. The low-power piezoelectric ceramic atomizer according to claim 1, characterized in that: The area of ​​the first protective layer (3) is smaller than the area of ​​the first conductive layer (4), and the area of ​​the second protective layer (6) is smaller than the area of ​​the second conductive layer (7).