A new automatic cup arrangement system
By adopting a cup holder structure driven by reflective optocoupler and motor in the automatic cup discharge system, the efficient vertical arrangement and transmission of the reaction cup is achieved, solving the problems of inefficiency and pollution in the existing technology, and improving the simplicity of operation and efficiency.
Patent Information
- Application Number
- CN202010307568.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-04-17
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2040-04-17
AI Technical Summary
The existing automatic cup discharge system is inefficient, easy to contaminate the reaction cup, and complicated operation, making it difficult to ensure that the reaction cup body is vertical and the cup mouth faces upward.
A new automatic cup-mounting system was designed, including cup-mounting bucket, feeding structure, feeding structure and blocking cup-mounting structure. The cup-mounting bracket is driven by reflective optocoupler and motor to drive the cup-mounting bracket to vertically move and arrange the cup to ensure that the cup is The body is vertical and the cup mouth is facing upward, and the reaction cup is efficiently conveyed through the conveyor belt and slide.
It improves the arrangement efficiency of the reaction cup, reduces the frequency of the cup, prevents pollution, is simple to operate, and is easy to control, ensuring that the cup body is vertical and the cup mouth faces upward during subsequent use.
Smart Images

Figure CN111377254B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of medical detection equipment, and in particular relates to a novel automatic cup arrangement system. Background Art
[0002] When the reaction cups are placed in the cup stacking bucket, they are placed in a messy manner. When used later, the reaction cup body needs to be upright with the cup mouth facing upward. If they are stacked manually, the efficiency is low and the reaction cups are easily contaminated. Therefore, an automatic cup stacking system is needed to achieve the required functions and improve efficiency. Summary of the invention
[0003] In view of this, the present invention aims to propose a new automatic cup arrangement system to realize the verticality of the cup body of the reaction cup and ensure that the cup mouth faces upward, ensure the convenience of subsequent use, improve efficiency, prevent pollution, reduce the cup jam rate, and make the operation simple and easy to control.
[0004] To achieve the above object, the technical solution of the present invention is achieved as follows:
[0005] A novel automatic cup arrangement system comprises a cup arrangement bucket, a feeding structure, a feeding structure and a cup arrangement structure with a blocking material; the cup arrangement bucket, the feeding structure, the feeding structure and the cup arrangement structure with a blocking material are all arranged on a bottom plate.
[0006] A discharge port is provided at the upper end of the cup row bucket, and a loading conveyor belt is provided between the bottom of the cup row bucket and the discharge port. A discharge structure is connected to the outer side of the discharge port. The discharge structure is a discharge chute inclined from top to bottom. A material blocking cup row structure is provided in the middle of the discharge structure. The material blocking cup row structure includes cup blocking brackets located on both sides of the discharge chute and arranged perpendicularly to the discharge chute.
[0007] Furthermore, the material blocking and cup rowing structure includes a cup blocking bracket, a sliding plate and a motor. The motor is horizontally arranged, and the output end of the motor is connected to a gear. A rack is arranged under the gear, and the rack is fixedly connected to the sliding plate. A linear slide rail is arranged under the sliding plate, and two cup blocking brackets are arranged on the sliding plate. The cup blocking brackets are respectively located on both sides of the material discharge slide. The cup blocking brackets reciprocate perpendicular to the material discharge slide driven by the motor. The upper ends of the cup blocking brackets are located on the material discharge slide and the interval between them is greater than the diameter of a reaction cup and less than the diameter of 1.3 reaction cups.
[0008] Furthermore, the material unloading structure includes a material unloading chute and a material unloading baffle. The bottom end of the material unloading chute has a horizontal portion, the front end of the horizontal portion has a material baffle, the material unloading baffle is located on both sides of the material unloading chute, two groups of through holes are arranged on the material unloading baffle, and the upper ends of the two baffle cup brackets can pass through the through holes. A groove is arranged on the material unloading chute, and the width of the groove is greater than the diameter of the lower part of the reaction cup and smaller than the diameter of the baffle ring of the reaction cup.
[0009] Furthermore, the lower end of the cup stopper bracket is fixedly arranged on the sliding plate, and the upper end of the cup stopper bracket is a baffle plate, which is perpendicular to the unloading slideway.
[0010] Furthermore, the feeding structure includes a feeding conveyor belt and a driving structure, the driving structure drives the feeding conveyor belt to rotate, and partitions perpendicular to the conveyor belt surface are fixed and spaced apart on the feeding conveyor belt.
[0011] Furthermore, the cup holder is funnel-shaped.
[0012] Furthermore, three reflective optical couplers are arranged on the unloading chute, a first reflective optical coupler is arranged at the horizontal part at the bottom end of the unloading chute, a second reflective optical coupler is arranged between the two baffle cup brackets, and a third reflective optical coupler is arranged at the upper end of the unloading chute. A lower computer is also included, and the three reflective optical couplers and the motor are electrically connected to the lower computer.
[0013] The first reflective optical coupler is used to detect whether there is a reaction cup here. When there is no reaction cup, the cup blocking device is started to release a reaction cup. The distance between the second reflective optical coupler and the third reflective optical coupler is the sum of the diameters of ten reaction cups. When the third reflective optical coupler detects that there is no reaction cup, the loading structure is started to transfer the reaction cup. When there is no reaction cup in place for a long time, the second reflective optical coupler determines that there are too few reaction cups in the cup bucket or there are no reaction cups. The reflective optical coupler is connected to the alarm, and the system alarms.
[0014] Reflective optocoupler: Use model LA201, but not limited to this model.
[0015] Optocoupler: The selected model is TP805, but it is not limited to this model.
[0016] Working principle:
[0017] The reaction cup is placed in the cup bucket, rises along the partition on the feeding conveyor belt, and reaches the discharge port. The lower end of the reaction cup is located in the groove, and the retaining ring of the reaction cup is located on the discharge slide.
[0018] The motor drives the rack to reciprocate by gears, and then drives the sliding plate. The sliding plate is provided with a cup holder. The cup holder moves back and forth along the linear slide rail under the drive of the motor. Two opposing optical couplers are provided on the linear slide rail. The opposing optical couplers are connected to the lower computer and are used to determine the reciprocating distance of the cup holder. The upper end of the cup holder passes through the through hole to block the reaction cup. The two cup holders are set at a distance of one reaction cup along the direction of the unloading slide. When the first reaction cup reaches the cup holder, it is stopped by the front cup holder. The sliding plate drives the two cup holders to move to one side of the unloading slide. The first reaction cup reaches between the two cup holders, and the second reaction cup reaches the position of the first reaction cup. The cup holder moves to the other side of the unloading slide. The first reaction cup leaves the cup holder and continues to move down along the unloading slide to the bottom.
[0019] The first reflective optical coupler is used to detect whether there is a reaction cup here. When there is no reaction cup, the cup blocking device is started to release a reaction cup. The distance between the second reflective optical coupler and the third reflective optical coupler is the sum of the diameters of ten reaction cups. When the third reflective optical coupler detects that there is no reaction cup, the loading structure is started to transfer the reaction cup. When there is no reaction cup in place for a long time, the second reflective optical coupler determines that there are too few reaction cups in the cup bucket or there are no reaction cups. The reflective optical coupler is connected to the alarm, and the system alarms.
[0020] Compared with the prior art, the new automatic cup arrangement system of the present invention has the following advantages:
[0021] The novel automatic cup arrangement system of the present invention arranges cups by using a conveyor belt and a cup arrangement slideway, and uses a cup blocking bracket to adjust the frequency of transporting reaction cups. It has a simple structure, reduces the frequency of cup jamming, and improves efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:
[0023] Figure 1 It is a schematic diagram of the overall structure of the novel automatic cup arrangement system according to an embodiment of the present invention;
[0024] Figure 2 It is a schematic diagram of the three-dimensional structure of the cup hopper and the feeding structure according to an embodiment of the present invention;
[0025] Figure 3 It is a schematic diagram of the three-dimensional structure of the material blocking cup row structure according to an embodiment of the present invention;
[0026] Figure 4 It is a schematic diagram of the three-dimensional structure of the blanking structure according to an embodiment of the present invention;
[0027] Figure 5 It is a partially enlarged schematic diagram of the blanking structure described in an embodiment of the present invention.
[0028] Description of reference numerals:
[0029] 1-cup bucket; 2-feeding structure; 3-discharging structure; 4-cup blocking structure; 5-discharging port; 6-feeding conveyor belt; 7-discharging slide; 8-cup blocking bracket; 9-partition; 10-motor; 11-gear; 12-rack; 13-sliding plate; 14-linear slide; 15-discharging baffle; 16-baffle plate; 17-through hole; 18-groove; 19-driving structure. DETAILED DESCRIPTION
[0030] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0031] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and the like are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", and the like may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0033] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0034] A novel automatic cup discharging system comprises a cup discharging bucket 1, a feeding structure 2, a discharging structure 3 and a cup discharging structure 4;
[0035] A discharge port 5 is provided at the upper end of the cup row bucket 1, and a loading conveyor belt 6 is provided between the bottom of the cup row bucket 1 and the discharge port 5. The outer side of the discharge port 5 is connected to a discharge structure 3, and the discharge structure 3 is a discharge chute 7 inclined from top to bottom. A material blocking cup row structure 4 is provided in the middle of the discharge structure 3, and the material blocking cup row structure 4 includes cup blocking brackets 8 located on both sides of the discharge chute 7 and spaced perpendicular to the discharge chute 7.
[0036] As mentioned above, the material blocking and cup rowing structure 4 includes a cup blocking bracket 8, a sliding plate 13 and a motor 10. The motor 10 is horizontally arranged, and the output end of the motor 10 is connected to the gear 11. A rack 12 is arranged under the gear 11, and the rack 12 is fixedly connected to the sliding plate 13. A linear slide rail 14 is arranged under the sliding plate 13, and two cup blocking brackets 8 are arranged on the sliding plate 13. The cup blocking brackets 8 are respectively located on both sides of the material discharge chute 7. The cup blocking brackets 8 reciprocate perpendicular to the material discharge chute 7 driven by the motor 10. The upper ends of the cup blocking brackets 8 are located on the material discharge chute 7 and the interval between them is greater than the diameter of one reaction cup and less than the diameter of 1.3 reaction cups.
[0037] As mentioned above, the material discharge structure 3 includes a material discharge chute 7 and a material discharge baffle 15. The bottom end of the material discharge chute 7 has a horizontal portion, and the front end of the horizontal portion has a baffle plate 16. The material discharge baffle 15 is located on both sides of the material discharge chute 7. Two groups of through holes 17 are provided on the material discharge baffle 15. The upper ends of the two baffle cup brackets 8 can pass through the through holes 17. The material discharge chute 7 is provided with a groove 18. The width of the groove 18 is greater than the diameter of the lower part of the reaction cup and smaller than the diameter of the baffle ring of the reaction cup.
[0038] As mentioned above, the lower end of the cup holder 8 is fixedly arranged on the sliding plate 13 , and the upper end of the cup holder 8 is a baffle, which is perpendicular to the unloading chute 7 .
[0039] As mentioned above, the feeding structure 2 includes a feeding conveyor belt 6 and a driving structure 19. The driving structure 19 drives the feeding conveyor belt 6 to rotate. The feeding conveyor belt 6 is fixed with partitions 9 perpendicular to the conveyor belt surface and arranged at intervals.
[0040] As mentioned above, the cup holder 1 is funnel-shaped.
[0041] As mentioned above, three reflective optical couplers are arranged on the unloading chute 7, a first reflective optical coupler is arranged at the horizontal part at the bottom end of the unloading chute 7, a second reflective optical coupler is arranged between the two cup brackets 8, and a third reflective optical coupler is arranged at the upper end of the unloading chute 7. A lower computer is also included, and the three reflective optical couplers and the motor 10 are electrically connected to the lower computer.
[0042] Working principle:
[0043] The reaction cup is placed in the cup hopper, rises along the partition 9 on the feeding conveyor belt 6, and reaches the discharge port 5. The lower end of the reaction cup is located in the groove 18, and the retaining ring of the reaction cup is located on the discharge chute 7.
[0044] The motor 10 utilizes the gear 11 to drive the rack 12 to reciprocate, thereby driving the sliding plate 13. A cup stopper bracket 8 is provided on the sliding plate 13. The cup stopper bracket 8 reciprocates along the linear slide rail 14 driven by the motor 10. The upper end of the cup stopper bracket 8 passes through the through hole 17 to stop the reaction cup. The two cup stopper brackets 8 are arranged at a distance of one reaction cup along the direction of the unloading chute 7. When the first reaction cup reaches the cup stopper bracket 8, it is stopped by the front cup stopper bracket 8. The sliding plate 13 drives the two cup stopper brackets 8 to move to one side of the unloading chute 7. The first reaction cup arrives between the two cup stopper brackets 8. The second reaction cup reaches the position of the first reaction cup just now. The cup stopper bracket 8 moves to the other side of the unloading chute 7. The first reaction cup leaves the cup stopper bracket 8 and continues to move downward along the unloading chute 7 to the bottom.
[0045] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A new type of automatic cup arrangement system, characterized by: It includes a cup row bucket, a loading structure, a unloading structure and a cup row blocking structure; the upper end of the cup row bucket is provided with a discharge port, a loading conveyor belt is provided between the bottom of the cup row bucket and the discharge port, the outer side of the discharge port is connected with the unloading structure, the unloading structure is a unloading chute arranged obliquely from top to bottom, the middle part of the unloading structure is provided with a cup row blocking structure, and the cup row blocking structure includes cup blocking brackets arranged at intervals on both sides of the unloading chute and perpendicular to the unloading chute; The cup blocking and discharging structure includes a cup blocking bracket, a sliding plate and a motor. The motor is arranged horizontally, and the output end of the motor is connected to a gear. A rack is arranged under the gear, and the rack is fixedly connected to the sliding plate. A linear slide rail is arranged under the sliding plate, and two cup blocking brackets are arranged on the sliding plate. The cup blocking brackets are respectively located on both sides of the material discharge slide. The cup blocking brackets reciprocate perpendicular to the material discharge slide under the drive of the motor. The upper ends of the cup blocking brackets are located on the material discharge slide and the interval between them is greater than the diameter of one reaction cup and less than the diameter of 1.3 reaction cups. The lower end of the cup holder is fixedly arranged on the sliding plate, and the upper end of the cup holder is a baffle plate, which is perpendicular to the unloading slideway; The feeding structure includes a feeding conveyor belt and a driving structure. The driving structure drives the feeding conveyor belt to rotate. The feeding conveyor belt is fixed and spaced apart with partitions perpendicular to the conveyor belt surface. The material unloading structure includes a material unloading chute and a material unloading baffle. The bottom end of the material unloading chute is provided with a horizontal part, the front end of the horizontal part is provided with a material baffle, the material unloading baffle is located on both sides of the material unloading chute, two groups of through holes are arranged on the material unloading baffle, and the upper ends of the two baffle cup brackets can pass through the through holes. A groove is arranged on the material unloading chute, and the width of the groove is larger than the diameter of the lower part of the reaction cup and smaller than the diameter of the baffle ring of the reaction cup.
2. The new automatic cup arrangement system according to claim 1 is characterized in that: The cup tray is funnel-shaped.
3. The new automatic cup arrangement system according to claim 1 is characterized in that: Three reflective optical couplers are arranged on the unloading chute, a first reflective optical coupler is arranged at the horizontal part at the bottom end of the unloading chute, a second reflective optical coupler is arranged between the two baffle cup brackets, and a third reflective optical coupler is arranged at the upper end of the unloading chute. A lower computer is also included, and the three reflective optical couplers and the motor are electrically connected to the lower computer.
