A wire rope hot cutting device

Abstract

The present invention relates to the technical field of rope buckle manufacturing, and particularly to a wire rope hot cutting device, which includes a machine table. The machine table is provided with a hot cutting device and a material rack. The machine table is also provided with a touch switch for triggering and controlling the operation of the hot cutting device. A power component and a ventilation device are arranged inside the hot cutting device. The output end of the power component is connected to a hot cutting knife, and a protective cover is arranged on the top of the power component. The present invention realizes consistent cutting lengths of rope ends, improves product quality and work efficiency, is convenient to operate, and has high safety performance in use.

Description

Technical Field

[0001] The present invention relates to the technical field of rope buckle manufacturing, and particularly to a wire rope hot cutting device. Background Art

[0002] Rope buckles are widely used in the clothing industry and are a common type of clothing fastener. They are usually used in combination with rope components and are applicable to packaging, clothing, outdoor products, and pocket accessories, etc. They also include various types such as D-shaped buckles, square buckles, eyelet buckles, hook buckles, spring compression buckles, etc. After the traditional rope buckles are assembled, workers need to use scissors or cutting knives to cut off the excess rope ends to make the length of the rope buckles meet the production standard requirements of the products. However, it is difficult for workers with different work experiences to cut the same length. Due to the high labor intensity, there are potential safety hazards caused by careless operations. If the cut length is too much, the rope buckles will be scrapped, and the cut positions of the rope ends are prone to thread shedding and splitting, which greatly affects the product quality and cannot guarantee the production yield rate, resulting in low work efficiency. Summary of the Invention

[0003] The purpose of the present invention is to provide a wire rope hot cutting device aiming at the deficiencies of the prior art, which can achieve consistent cutting lengths of rope ends, improve product quality and work efficiency, is convenient to operate, and has high safety performance in use.

[0004] To achieve the above purpose, a wire rope hot cutting device of the present invention includes a machine table, on which a hot cutting device and a material rack are provided. The machine table is also provided with a touch switch for triggering and controlling the operation of the hot cutting device. A power component and a ventilation device are arranged inside the hot cutting device. The output end of the power component is connected to a hot cutting knife, and a protective cover is arranged on the top of the power component.

[0005] Preferably, the power component includes a lifting cylinder, the power output end of the lifting cylinder is drivingly connected to a swing bracket, the machine table is provided with a rotating seat, one end of the swing bracket is connected to the rotating seat, and the other end of the swing bracket is connected to the hot cutting knife.

[0006] Preferably, the swing bracket is in a trapezoidal structure, a plurality of waist-shaped slots are arranged side by side on the swing bracket, hollow areas are arranged on both sides of the swing bracket, and a mounting hole is arranged in the middle of the swing bracket.

[0007] Preferably, the rotating seat includes a fixed end and a movable end that are movably connected. The fixed end is connected to the machine table, the movable end is connected to the swing bracket, a rotating shaft is arranged at the connection between the fixed end and the movable end, and a positioning hole that matches the waist-shaped slot for working is arranged on the movable end.

[0008] Preferably, a hinge seat is provided between the swing bracket and the lifting cylinder. The hinge seat is provided with a connection hole that is matingly connected to the mounting hole, and a hinge shaft is provided at the connection between the hinge seat and the lifting cylinder.

[0009] Preferably, a first support frame and a second support frame are arranged in parallel at the top of the swing bracket. The first support frame and the second support frame have the same structure. The first support frame includes a fixing part connected to the swing bracket. The fixing part is inclined with a connecting part, and the end of the connecting part is provided with a bearing part. The bearing part is connected to the protective cover, and the bearing part, the connecting part, and the fixing part are integrally formed.

[0010] Preferably, a plurality of hanging rope parts are arranged at intervals at one end of the material rack, a plurality of inserting parts are arranged at intervals at the other end of the material rack, and a pick-up and placement part protruding outward is arranged in the middle of the material rack.

[0011] Preferably, the ventilation device includes a ventilation cylinder with a hollow interior, and blades are arranged inside the ventilation cylinder.

[0012] Preferably, a waste collection box is provided at the bottom of the machine table, and a discharge port is provided at the bottom of the waste collection box.

[0013] Preferably, the machine table is provided with control buttons for controlling the operation of the equipment.

[0014] Advantages of the present invention: A wire rope hot cutting device includes a machine table. The machine table is provided with a hot cutting device and a material rack. The machine table is further provided with a touch switch for triggering and controlling the operation of the hot cutting device. A power assembly and a ventilation device are arranged inside the hot cutting device. The output end of the power assembly is connected to a hot cutting knife, and a protective cover is arranged on the top of the power assembly.

[0015] During operation, the worker places multiple rope buckles into the material rack one by one, then places the material rack loaded with multiple rope buckles on the machine table, and aligns the rope heads of the rope buckles with the cutting position of the hot cutting device. Then the worker presses the material rack to touch the touch switch, thereby driving the power assembly to operate. The power assembly drives the hot cutting knife to hot cut the rope heads. At the same time, the protective cover arranged on the top of the power assembly closes the hot cutting device. The protective cover is used to prevent the cut-off scraps from popping out accidentally and injuring the worker. The rope heads are cut by the hot cutting knife, and the cut position is heated and shrunk to close, effectively preventing the rope from coming off and splitting. During the operation of the hot cutting device, the ventilation device is used to quickly discharge the smoke and toxic gases generated during the process of hot cutting the rope heads, protecting the physical health of the worker. The present invention realizes that the cut-off length of the rope heads is consistent, improves the product quality and work efficiency, is convenient to operate, and has high safety performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the present invention.

[0017] Figure 2 It is a schematic diagram of the internal structure of the hot cutting device of the present invention.

[0018] Figure 3 It is a schematic diagram of the explosion structure of the present invention.

[0019] Figure 4 It is a structural schematic diagram of the material rack of the present invention.

[0020] Reference numerals include:

[0021] 1——Machine 2——Hot cutting device

[0022] 3——Material rack 31——Rope hanging part 32——Insertion part

[0023] 33——Pick and place department

[0024] 4——Touch switch

[0025] 5——Power assembly 51——Lifting cylinder 52——Swing bracket

[0026] 521——waist-shaped groove 522——hollow area 523——mounting hole

[0027] 53——rotating seat 531——fixed end 532——movable end

[0028] 533——rotating shaft 534——positioning hole

[0029] 54——Hinged seat 541——Connecting hole 542——Hinged axis

[0030] 6——Ventilation device 61——Ventilation tube 62——Blade

[0031] 7. Hot cutting knife

[0032] 8——protective cover 81——first support frame 811——fixed part

[0033] 812——connecting part 813——carrying part 82——second supporting frame

[0034] 9——Waste collection box 91——Discharging port

[0035] 10——Control buttons. DETAILED DESCRIPTION

[0036] The present invention is described in detail below with reference to the accompanying drawings.

[0037] like Figures 1 to 4As shown in the figure, a wire rope hot cutting device of the present invention includes a machine table 1. The machine table 1 is provided with a hot cutting device 2 and a material rack 3. The machine table 1 is further provided with a touch switch 4 for triggering and controlling the operation of the hot cutting device 2. A power component 5 and a ventilation device 6 are arranged in the hot cutting device 2. The output end of the power component 5 is connected with a hot cutting knife 7, and a protective cover 8 is arranged on the top of the power component 5.

[0038] During operation, the worker places multiple rope buckles into the material rack 3 one by one, then places the material rack 3 loaded with multiple rope buckles on the machine table 1, and aligns the rope heads of the rope buckles with the cutting position of the hot cutting device 2. Then the worker presses the material rack 3 to touch the touch switch 4, thereby driving the power component 5 to operate. The power component 5 drives the hot cutting knife 7 to hot cut the rope heads. At the same time, the protective cover 8 arranged on the top of the power component 5 closes the hot cutting device 2. The protective cover 8 is used to prevent the cut-off scraps from popping out accidentally and injuring the worker. The rope heads are cut by the hot cutting knife 7, and the cut position is heated and shrunk to close, effectively preventing the rope from coming off and splitting. During the operation of the hot cutting device 2, the ventilation device 6 is used to quickly discharge the soot and toxic gases generated during the process of hot cutting the rope heads, protecting the physical health of the worker. The present invention realizes that the cut-off length of the rope heads is consistent, improves the product quality and work efficiency, is convenient to operate, and has high safety performance.

[0039] As Figure 2 and Figure 3 shown in the figure, the power component 5 of this embodiment includes a lifting cylinder 51. The power output end of the lifting cylinder 51 is drivingly connected with a swing bracket 52. The machine table 1 is provided with a rotating seat 53. One end of the swing bracket 52 is connected with the rotating seat 53, and the other end of the swing bracket 52 is connected with the hot cutting knife 7. Specifically, the lifting cylinder 51 drives the swing bracket 52 to act, realizing that the swing bracket 52 drives the hot cutting knife 7 to swing up and down around the rotating seat 53, effectively and quickly cutting off the rope heads completely. The structure is compact and the work is stable and reliable.

[0040] As Figure 2 and Figure 3 shown in the figure, the swing bracket 52 of this embodiment has a trapezoidal structure. A plurality of waist-shaped slots 521 are arranged side by side on the swing bracket 52. Hollow areas 522 are arranged on both sides of the swing bracket 52, and a mounting hole 523 is arranged in the middle of the swing bracket 52. Specifically, the swing bracket 52 with a trapezoidal structure has good overall structural stability. The plurality of waist-shaped slots 521 are beneficial to positioning and adjusting the swing bracket 52 to a suitable installation position. The hollow areas 522 arranged on both sides of the swing bracket 52 can effectively reduce the material while ensuring the overall structural stability, reducing the overall weight of the swing bracket 52. The swing bracket 52 is connected with the lifting cylinder 51 through the mounting hole 523, and the connection is stable.

[0041] As Figure 2 andFigure 3 As shown, the rotating seat 53 of this embodiment includes a fixed end 531 and a movable end 532 that are movably connected. The fixed end 531 is connected to the machine 1, and the movable end 532 is connected to the swing bracket 52. A rotating shaft 533 is provided at the connection between the fixed end 531 and the movable end 532, and the movable end 532 is provided with a positioning hole 534 that matches the waist groove 521. Specifically, the mounting screw passes through the waist groove 521 and is connected to the positioning hole 534 to achieve the connection between the swing bracket 52 and the rotating seat 53. The movable end 532 rotates around the fixed end 531 through the rotating shaft 533, so that the swing bracket 52 swings up and down around the machine 1 through the rotating seat 53. The structure is simple and the action continuity is good.

[0042] like Figure 2 and Figure 3 As shown, an articulated seat 54 is provided between the swing bracket 52 and the lifting cylinder 51 of this embodiment, and the articulated seat 54 is provided with a connecting hole 541 matched with the mounting hole 523, and a hinge shaft 542 is provided at the connection between the articulated seat 54 and the lifting cylinder 51. Specifically, the connecting screw passes through the mounting hole 523 and is connected with the connecting hole 541 to realize the connection between the swing bracket 52 and the articulated seat 54, and the output shaft of the lifting cylinder 51 is connected with the articulated seat 54 through the hinge shaft 542, so that when the lifting cylinder 51 lifts the swing bracket 52 upward through the articulated seat 54, the articulated seat 54 rotates slightly around the lifting cylinder 51, so as to avoid the external structure of the lifting cylinder 51 and the swing bracket 52 from being damaged due to hard collision, thereby extending the service life of the parts.

[0043] like Figure 2 and Figure 3 As shown, a first support frame 81 and a second support frame 82 are arranged in parallel on the top of the swing bracket 52 of this embodiment. The first support frame 81 and the second support frame 82 have the same structure. The first support frame 81 includes a fixing portion 811 connected to the swing bracket 52. The fixing portion 811 is obliquely provided with a connecting portion 812. A bearing portion 813 is arranged at the end of the connecting portion 812. The bearing portion 813 is connected to the protective cover 8. The bearing portion 813, the connecting portion 812 and the fixing portion 811 are integrally formed. Specifically, the first support frame 81 and the second support frame 82 with the same structure are symmetrically arranged on both sides of the swing bracket 52. The first support frame 81 is fixedly connected to the swing bracket 52 through the fixing portion 811, and the connecting portion 812 is inclined with the fixing portion 811 and is connected to the protective cover 8 through the bearing portion 813, which effectively isolates and separates the distance between the protective cover 8 and the hot cutting knife 7, so that the protective cover 8 can cover the hot cutting knife 7. The bearing portion 813, the connecting portion 812, and the fixing portion 811 are integrally formed, the structure is compact, the overall structural stability is good, and it is easy to produce.

[0044] like Figure 3and Figure 4 As shown in Figure 4 , at one end of the storage rack 3 of this embodiment, a plurality of hanging rope parts 31 are arranged at intervals, and at the other end of the storage rack 3, a plurality of insertion parts 32 are arranged at intervals. A pick-up part 33 protruding outward is arranged in the middle of the storage rack 3. Specifically, one end of the rope buckle is hung on the hanging rope part 31, then the other end of the rope buckle is straightened and tightened and inserted and fixed in the insertion part 32. A plurality of rope buckles are respectively placed between a plurality of hanging rope parts 31 and insertion parts 32 in the above manner. Workers only need to easily pick up the storage rack 3 through the pick-up part 33 by hand, and the operation is simple and convenient.

[0045] As Figure 2 and Figure 3 As shown in Figure 2 and Figure 3 , the ventilation device 6 of this embodiment includes a ventilation cylinder 61 with a hollow interior, and a blade 62 is arranged inside the ventilation cylinder 61. Specifically, the ventilation cylinder 61 drives the blade 62 to rotate to timely discharge the dust and toxic gases generated inside the hot cutting device 2, preventing them from spreading to the external environment and effectively protecting the physical health of workers.

[0046] As Figure 1 and Figure 2 As shown in Figure 1 and Figure 2 , a waste collection box 9 is arranged at the bottom of the machine table 1 of this embodiment, and a discharge port 91 is arranged at the bottom of the waste collection box 9. Specifically, the waste cut by the hot cutting knife 7 falls and is collected in the waste collection box 9 uniformly, and the waste in the waste collection box 9 completes the discharge and unloading operation of the waste through the discharge port 91.

[0047] As Figure 1 and Figure 3 As shown in Figure 1 and Figure 3 , the machine table 1 of this embodiment is provided with control buttons 10 for controlling the operation of the equipment. Specifically, workers control the overall operation of the equipment through the control buttons 10, and the operation is convenient and the degree of automatic control is high.

[0048] The above content is only a preferred embodiment of the present invention. For those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation manners and application scopes. The content of this specification should not be construed as a limitation to the present invention.

Claims

1. A wire rope hot cutting device, including a machine table, Characterized in that: The machine table is provided with a hot cutting device and a material rack. The machine table is also provided with a touch switch for triggering and controlling the operation of the hot cutting device. A power component and a ventilation device are arranged in the hot cutting device. The output end of the power component is connected with a hot cutting knife. A protective cover is arranged on the top of the power component. The power component includes a jacking cylinder. The power output end of the jacking cylinder is drivingly connected with a swing bracket. The machine table is provided with a rotating seat. One end of the swing bracket is connected with the rotating seat, and the other end of the swing bracket is connected with the hot cutting knife. A first support frame and a second support frame are arranged in parallel on the top of the swing bracket. The first support frame and the second support frame have the same structure. The first support frame includes a fixing part connected to the swing bracket. The fixing part is obliquely provided with a connecting part. The end of the connecting part is provided with a bearing part. The bearing part is connected with the protective cover. The bearing part, the connecting part and the fixing part are integrally formed. The swing bracket has a trapezoidal structure. A plurality of waist-shaped grooves are arranged side by side on the swing bracket. Hollow areas are arranged on both sides of the swing bracket. An installation hole is arranged in the middle of the swing bracket.

2. A wire rope hot cutting device according to claim 1, Characterized in that: The rotating seat includes a fixed end and a movable end that are movably connected. The fixed end is connected with the machine table, and the movable end is connected with the swing bracket. A rotating shaft is arranged at the connection between the fixed end and the movable end. The movable end is provided with a positioning hole that matches the waist-shaped groove for working.

3. A wire rope hot cutting device according to claim 2, Characterized in that: A hinge seat is arranged between the swing bracket and the jacking cylinder. The hinge seat is provided with a connection hole that matches the installation hole for connection. A hinge shaft is arranged at the connection between the hinge seat and the jacking cylinder.

4. A wire rope hot cutting device according to claim 1, Characterized in that: A plurality of hanging rope parts are arranged at intervals at one end of the material rack. A plurality of inserting parts are arranged at intervals at the other end of the material rack. A pick-up and placement part that protrudes outwards is arranged in the middle of the material rack.

5. A wire rope hot cutting device according to claim 1, Characterized in that: The ventilation device includes a ventilation cylinder with a hollow interior. Blades are arranged in the ventilation cylinder.

6. A wire rope hot cutting device according to claim 1, Characterized in that: A waste collection box is arranged at the bottom of the machine table. A discharge port is arranged at the bottom of the waste collection box.

7. A wire rope hot cutting device according to claim 1, Characterized in that: The machine table is provided with control buttons for controlling the operation of the device.

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