A taper workpiece tapping device and method

By designing a conical workpiece tapping device that includes feeding, feeding, processing, material removal and waste discharge mechanisms, the problems of parts and waste mixing and product positioning offset in the automatic tapping machine are solved, efficient automated processing and waste separation are achieved, and product quality and production efficiency are improved.

CN111390303BActive Publication Date: 2025-03-28SUZHOU YISHENG MINING EQUIP MFG CO LTD
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Patent Information

Application Number
CN202010328620.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-04-23
Publication Date
2025-03-28
Estimated Expiration
2040-04-23

AI Technical Summary

Technical Problem

During the processing process of existing automatic tapping machines, the processed parts and waste are mixed, and they need to be separated by division of labor, which increases the workload. At the same time, the traditional tapping method can easily lead to deviation of the center positioning of the product and affect product quality.

Method used

A conical workpiece tapping device is designed, including a base plate, feeding mechanism, feeding mechanism, processing mechanism, material withdrawal mechanism and waste discharge mechanism. The raw materials are conveyed through a vibrating motor, and the hydraulic box and cylinder drive rack lifting are lifted to achieve accurate positioning and processing of raw materials, and the product and waste are separated through the waste pipe.

Benefits of technology

It effectively avoids the deviation of the center positioning of the product, improves product quality, and automatically separates waste, reduces the cost of later separation and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN111390303B_ABST
Patent Text Reader

Abstract

The invention discloses a tapping device for a tapered workpiece, belonging to the technical field of automatic tapping equipment, comprising a base plate, a feeding mechanism, a feeding mechanism, a processing mechanism, a material return mechanism and a waste discharge mechanism; the feeding mechanism is arranged above the base plate near one side, the feeding mechanism is arranged above the base plate, the processing mechanism is arranged on the upper outer surface of the base plate, the material return mechanism is arranged above the processing mechanism, the waste discharge mechanism is arranged inside the processing mechanism, the feeding mechanism comprises a feeding rack, a feeding chute is provided on the upper outer surface of the feeding rack, the feeding mechanism is arranged on one side of the feeding mechanism, and the feeding mechanism comprises a processing table, a mounting table, a propulsion cylinder and a clamping mechanism; the invention can achieve better separation of products and waste, and can effectively improve product quality.
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Description

Technical Field

[0001] The invention relates to the field of automatic tapping equipment, and in particular to a device and method for tapping a tapered workpiece. Background Art

[0002] Automatic tapping machines are used for tapping, threading, and other processing machinery for hardware parts such as nuts and other parts, to achieve automation, reduce labor and save costs. In the existing automatic tapping machines, during the tapping process, the processed parts are mixed with waste materials, which need to be separated by division of labor, increasing the workload. At the same time, the traditional tapping method is realized by clamping, with a cylinder in the middle as the tapping workpiece. The center positioning accuracy of the product mainly depends on the accuracy of the cylindrical workpiece being processed, which is relatively simple and easy to control. If the tapered workpiece is still implemented in the old-fashioned clamping method, it may cause center positioning deviation, because the deviation of the tapered workpiece may occur on the taper or in the parallel direction of the taper, which ultimately leads to inaccurate positioning of the clamping method and causes problems with product quality. Therefore, a device and method for tapping a tapered workpiece are proposed. Summary of the invention

[0003] The technical problem to be solved by the present invention is: how to solve the problem that in the existing automatic tapping machine, during the tapping process, the processed parts and waste materials are mixed together, and division of labor is required to separate them, which increases the workload. At the same time, the transmission tapping method is also prone to cause the product center positioning to deviate, resulting in product quality deviations and other problems. A conical workpiece tapping device and method are provided.

[0004] The present invention solves the above technical problems through the following technical solutions. The present invention includes a bottom plate, a feeding mechanism, a feeding mechanism, a processing mechanism, a material return mechanism and a waste material discharge mechanism;

[0005] The feeding mechanism is arranged above the base plate near one side, the feeding mechanism is arranged above the base plate, the processing mechanism is arranged on the upper outer surface of the base plate, the material return mechanism is arranged above the processing mechanism, and the waste discharge mechanism is arranged inside the processing mechanism.

[0006] Preferably, the feeding mechanism comprises a feeding rack, a feeding chute is provided on the outer surface of the upper end of the feeding rack, and the feeding mechanism is arranged on one side of the feeding mechanism.

[0007] Preferably, the feeding mechanism includes a processing table, a mounting table, a propulsion cylinder and a clamping mechanism. The processing table is fixedly mounted on the middle position of the upper outer surface of the base plate, the mounting table is fixedly mounted on the front end of the processing table, the propulsion cylinder is arranged at the front end of the mounting table, and a pushing column is arranged inside the propulsion cylinder, and one end of the pushing column is in contact with the clamping mechanism.

[0008] Preferably, the clamping mechanism includes a base, a clamping plate fixing frame, a lifting cylinder and a raw material clamping plate. The base is slidably mounted on the upper outer surface of the processing table near the front end, the clamping plate fixing frame is fixedly mounted on the upper outer surface of the base, the lifting cylinder is arranged between two groups of the clamping plate fixing frames, and a raw material clamping plate is arranged between the two groups of the clamping plate fixing frames near the top end.

[0009] Preferably, a push pin is provided inside the lifting cylinder, and the top end of the push pin is in contact with the raw material clamping plate.

[0010] Preferably, the processing mechanism includes a first processing frame, a second processing frame, a first hydraulic box, a second hydraulic box, a lifting frame, a positioning column and a processing block. The first processing frame and the second processing frame are symmetrically arranged at the middle position of the upper outer surface of the base plate. The first hydraulic box is arranged on one side of the first processing frame, and the second hydraulic box is arranged on one side of the second processing frame. The lifting frame is arranged inside the first processing frame and the second processing frame. The first hydraulic box is provided with a first hydraulic column inside, and the second hydraulic box is provided with a second hydraulic column inside. The top ends of the first hydraulic column and the second hydraulic column are fixedly connected to the lifting frame. A processing mold is embedded in the middle position inside the processing block, a processing hole is opened in the middle position inside the processing mold, and a material trough is opened on the upper outer surface of the lifting frame.

[0011] Preferably, the number of the positioning columns is two groups, and the positioning columns are arranged between the first processing frame and the second processing frame, and the positioning columns penetrate the lifting frame.

[0012] Preferably, the material withdrawal mechanism includes a third hydraulic box, a third hydraulic column, a linkage rod, a transmission shaft and a fixed seat, the fixed seat is fixedly installed on the upper outer surface of the processing block, the third hydraulic box is arranged on the upper outer surface of the base plate near the rear end, the third hydraulic column is arranged inside the third hydraulic box, the top end of the third hydraulic column is connected to the linkage rod, one end of the linkage rod is fixedly connected to the transmission shaft, the transmission shaft passes through the fixed seat, and a material discharge block is arranged between the two groups of the fixed seats, and the material discharge block is fixedly connected to the transmission shaft.

[0013] Preferably, the waste discharge mechanism comprises a waste pipe and a waste hole, the waste hole is opened inside the bottom plate, and the waste pipe is arranged inside the waste hole.

[0014] A method for machining a tapered workpiece comprises the following steps:

[0015] Step 1: Place the original conical workpiece to be processed on the feed rack, and the feed rack transports the raw material to be processed to the feeding mechanism through the continuous vibration of the vibration motor;

[0016] Step 2: When the raw material to be processed is transported to the feeding mechanism, the raw material to be processed is pushed under the raw material clamping plate, and then the propulsion cylinder on the mounting table operates to push the feeding structure into the processing mechanism through the pushing column for processing;

[0017] Step 3: After the raw materials to be processed are pushed into the processing mechanism, the first hydraulic box and the second hydraulic box operate to lift the first hydraulic column and the second hydraulic column. The first hydraulic column and the second hydraulic column are lifted upward, thereby driving the lifting frame to rise from the inside of the first processing frame and the second processing frame. When the lifting frame is lifted, the raw materials to be processed pushed into the lifting frame will be lifted.

[0018] Step 4: When the lifting rack lifts the raw material to be processed, the propulsion cylinder operates to retract the push column, thereby driving the feeding mechanism to retract from the processing mechanism. During the retraction of the feeding mechanism, the lifting cylinder arranged in the clamping plate fixing frame operates to lift the raw material clamping plate through the push column, so that the raw material to be processed falls into the lifting rack. After the raw material to be processed falls into the lifting rack, it can be lifted by the lifting rack;

[0019] Step 5: The lifting frame is raised to lift the raw material to be processed and inserted into the processing hole inside the processing mold on the processing block. Then the tapping drill bit is inserted into the processing hole to perform tapping operation on the raw material to be processed. During the tapping operation, the tapping drill bit needs to be sprayed with water to cool it down.

[0020] Step 6: After the tapping is completed, the third hydraulic box in the material-returning mechanism operates, and the third hydraulic box operates to push the linkage rod, and the linkage rod then drives the material-returning block to press down through the transmission shaft, and presses the processed raw material embedded in the processing hole back to the lifting rack;

[0021] Step 7: After the processed raw materials are pressed back onto the lifting rack, the feeding mechanism operates again to drag the next raw material to be processed into the processing mechanism. The raw materials to be processed pushed into the processing mechanism again will push the processed raw materials out of the lifting rack and fall into the receiving box;

[0022] Step 8: The waste generated when tapping the raw material to be processed will fall into the waste hole on the waste discharge mechanism, and the waste will be discharged from the waste pipe through the waste hole.

[0023] Compared with the prior art, the present invention has the following advantages: the conical workpiece tapping device and method can transport the raw material to be processed from below to the processing hole pushed into the processing mold from below for tapping, which also avoids the occurrence of the situation that the center of circle positioning of the product is offset, thereby improving the quality of the product processed by the device, and the waste generated during the processing will fall from the waste hole into the waste pipe for discharge, and the iron chips are separated from the product through the waste pipe and the waste hopper, reducing the situation that the product and the iron chips are mixed together, which increases the labor cost of later separation and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is the overall structural diagram of the present invention;

[0025] Figure 2 This is a combined view of the bottom plate and the feeding mechanism of the present invention;

[0026] Figure 3 The present invention Figure 2 Magnified view at A in the middle;

[0027] Figure 4 It is a view of the waste removal structure of the present invention.

[0028] In the figure: 1, bottom plate; 2, first processing frame; 3, second processing frame; 4, first hydraulic box; 5, second hydraulic box; 6, first hydraulic column; 7, second hydraulic column; 8, lifting frame; 9, feeding frame; 10, processing block; 11, processing mold; 12, processing hole; 13, third hydraulic box; 14, third hydraulic column; 15, linkage rod; 16, transmission shaft; 17, fixed seat; 18, processing table; 19, mounting table; 20, thrust cylinder; 21, base; 22, clamping plate fixing frame; 23, lifting cylinder; 24, raw material clamping plate; 25, material trough; 26, waste hole; 27, waste pipe; 28, positioning column; 29, unloading block. DETAILED DESCRIPTION

[0029] The following is a detailed description of an embodiment of the present invention. This embodiment is implemented on the premise of the technical solution of the present invention, and a detailed implementation method and a specific operation process are given, but the protection scope of the present invention is not limited to the following embodiment.

[0030] like Figures 1 to 4As shown, this embodiment provides a technical solution: a taper workpiece tapping device, comprising a base plate 1, a feeding mechanism, a feeding mechanism, a processing mechanism, a material withdrawal mechanism and a waste material discharge mechanism, wherein the feeding mechanism is used to transport the raw material to be processed, the feeding structure is used to escort the raw material to be processed transported by the feeding structure into the device, the processing mechanism is used to process the raw material to be processed input into the device, the material withdrawal mechanism is used to withdraw the processed raw material, and the waste material discharge mechanism is used to discharge the waste generated during the processing;

[0031] The feeding mechanism is arranged above the bottom plate 1 near one side, the feeding mechanism is arranged above the bottom plate 1, the processing mechanism is arranged on the upper outer surface of the bottom plate 1, the material return mechanism is arranged above the processing mechanism, and the waste discharge mechanism is arranged inside the processing mechanism.

[0032] The feeding mechanism includes a feeding rack 9 and a supporting rack. The feeding rack 9 is fixed on the base plate 1 by the supporting rack. A feeding chute is provided on the outer surface of the upper end of the feeding rack 9. The feeding mechanism is arranged on one side of the feeding mechanism. The raw materials to be processed are placed in the feeding chute on the feeding rack 9. The feeding rack 9 continuously vibrates to transport the raw materials to be processed to the feeding mechanism. The arrangement of this mechanism facilitates feeding.

[0033] The feeding mechanism includes a processing table 18, a mounting table 19, a propulsion cylinder 20 and a clamping mechanism. The processing table 18 is fixedly installed at the middle position of the upper outer surface of the base plate 1. The processing table 18 is used to receive and process the raw materials. The mounting table 19 is fixedly installed at the front end of the processing table 18. The propulsion cylinder 20 is arranged at the front end of the mounting table 19. The mounting table 19 is used to fix the propulsion cylinder and provide space for the movement of the clamping mechanism. A pushing column is arranged inside the propulsion cylinder 20, and one end of the pushing column is in contact with the clamping mechanism. When the propulsion cylinder 20 is running, the pushing column will be pushed out, which will drive the clamping mechanism to slide into the inside of the device. When the propulsion cylinder 20 is running, the pushing column will be retracted, which will drive the clamping mechanism to retract from the inside of the device. The arrangement of this structure can better and more conveniently input the raw materials to be processed into the device for processing.

[0034] The clamping mechanism includes a base 21, a clamping plate fixing frame 22, a lifting cylinder 23 and a raw material clamping plate 24. The base 21 is slidably installed on the upper outer surface of the processing table 18 near the front end, the clamping plate fixing frame 22 is fixedly installed on the upper outer surface of the base 21, and the clamping plate fixing frame 22 is used to install the raw material clamping plate 24. The lifting cylinder 23 is arranged in two groups of clamping plate fixing frames 22. A raw material clamping plate 24 is arranged between the two groups of clamping plate fixing frames 22 near the top. The raw material clamping plate 24 is used to clamp and fix the parts to be processed. A clamping block is welded on one end of the raw material clamping plate 24 away from the clamping plate fixing frame 22. The setting of the clamping mechanism effectively avoids the situation that the raw material to be processed falls when it is transported to the device for processing. The setting of the clamping block can more effectively reduce the situation that the raw material falls when the raw material to be processed is transported.

[0035] A push column is arranged inside the lifting cylinder 23, and the top end of the push column contacts the raw material clamping plate 24. The lifting cylinder 23 drives the raw material clamping plate 24 to move up and down through the push column.

[0036] The processing mechanism includes a first processing frame 2, a second processing frame 3, a first hydraulic box 4, a second hydraulic box 5, a lifting frame 8, a positioning column 28 and a processing block 10. The first processing frame 2 and the second processing frame 3 are symmetrically arranged at the middle position of the upper outer surface of the bottom plate 1. The first hydraulic box 4 is arranged on one side of the first processing frame 2, and the second hydraulic box 5 is arranged on one side of the second processing frame 3. The lifting frame 8 is arranged inside the first processing frame 2 and the second processing frame 3. The first hydraulic box 4 is provided with a first hydraulic column 6 inside, and the second hydraulic box 5 is provided with a second hydraulic column 7 inside. The first hydraulic column 6 and the second hydraulic column 7 are connected to each other. The top of the column 7 is fixedly connected to the lifting frame 8, and a processing mold 11 is embedded in the middle position of the inner part of the processing block 10. A processing hole 12 is opened in the middle position of the inner part of the processing mold 11. The drill bit used for tapping the processing hole 12 passes through the processing hole 12 to tap the original workpiece to be processed. A material trough 25 is opened on the outer surface of the upper end of the lifting frame 8. The raw material to be processed moves in the material trough 25. The method of pushing the raw material to be processed from the bottom into the processing hole 12 on the processing mold 11 through the lifting frame 8 for processing also avoids the occurrence of the center positioning deviation of the product, thereby improving the quality of the product processed by the device.

[0037] There are two groups of positioning columns 28 . The positioning columns 28 are arranged between the first processing frame 2 and the second processing frame 3 . The positioning columns 28 penetrate the lifting frame 8 . The arrangement of the positioning columns 28 can prevent deviation in tapping caused by displacement of the lifting frame 8 .

[0038] The material-returning mechanism comprises a third hydraulic box 13, a third hydraulic column 14, a linkage rod 15, a transmission shaft 16 and a fixed seat 17. The fixed seat 17 is fixedly mounted on the upper outer surface of the processing block 10. The third hydraulic box 13 is arranged on the upper outer surface of the bottom plate 1 near the rear end. The third hydraulic column 14 is arranged inside the third hydraulic box 13. The top end of the third hydraulic column 14 is connected to the linkage rod 15. One end of the linkage rod 15 is fixedly connected to the transmission shaft 16. The transmission shaft 16 passes through the fixed seat 17. A lower portion is arranged between the two sets of fixed seats 17. The material block 29 and the lower material block 29 are fixedly connected to the transmission shaft 16, a first connecting rod is arranged at the upper end of the third hydraulic column 14, a second connecting rod is arranged on the outer surface of the lower end of the linkage rod 15, pin holes are provided inside the first connecting rod and the second connecting rod, a connecting pin passes through the inside of the pin hole, the third hydraulic column 14 and the linkage rod 15 are movably connected through the connecting pin, when the tapping is completed, the processed raw material will be stuck in the processing hole 12 on the processing mold 11, and the setting of the material return mechanism can remove the raw material stuck in the processing hole 12 on the processing mold 11.

[0039] The waste discharge mechanism includes a waste pipe 27 and a waste hole 26. The waste hole 26 is opened inside the base plate 1, and the waste pipe 27 is arranged inside the waste hole 26. The waste generated during the processing will first fall into the through hole on the lifting frame 8, and then fall from the through hole into the waste pipe 27 in the waste hole 26 to be discharged. The iron filings are discharged through the waste pipe 27, thereby achieving complete separation of the waste filings from the product, and will not cause the product and the iron filings to be mixed together, thereby increasing the labor cost of later separation and improving production efficiency.

[0040] A method for machining a tapered workpiece comprises the following steps:

[0041] Step 1: Place the original conical workpiece to be processed on the feed rack 9, and the feed rack 9 transports the raw material to be processed to the feeding mechanism through the continuous vibration of the vibration motor;

[0042] Step 2: When the raw material to be processed is transported to the feeding mechanism, the raw material to be processed is pushed under the raw material clamping plate 24, and then the propulsion cylinder 20 on the mounting table 19 operates to push the feeding structure into the processing mechanism through the pushing column for processing;

[0043] Step 3: After the raw materials to be processed are pushed into the processing mechanism, the first hydraulic box 4 and the second hydraulic box 5 operate to lift the first hydraulic column 6 and the second hydraulic column 7. The first hydraulic column 6 and the second hydraulic column 7 are lifted upward, thereby driving the lifting frame 8 to rise from the inside of the first processing frame 2 and the second processing frame 3. When the lifting frame 8 is lifted, it will drive the raw materials to be processed pushed into the lifting frame 8 to rise.

[0044] Step 4: When the lifting rack 8 lifts the raw material to be processed, the propulsion cylinder 20 operates to retract the push column, thereby driving the feeding mechanism to retract from the processing mechanism. During the retraction of the feeding mechanism, the lifting cylinder 23 arranged in the clamping plate fixing frame 22 operates to lift the raw material clamping plate 24 through the push column, so that the raw material to be processed falls into the lifting rack 8. After the raw material to be processed falls into the lifting rack 8, it can be lifted by the lifting rack 8;

[0045] Step 5: The lifting frame 8 is raised to lift the raw material to be processed and inserted into the processing hole 12 inside the processing mold 11 on the processing block 10, and then the tapping drill bit is inserted into the processing hole 12 to perform tapping operation on the raw material to be processed. During the tapping operation, the tapping drill bit needs to be sprayed with water to cool down.

[0046] Step 6: After the tapping is completed, the third hydraulic box 13 in the material-returning mechanism operates, and the third hydraulic box 13 operates to push the linkage rod 15, and the linkage rod 15 then drives the material-returning block 29 to press down through the transmission shaft 16, and presses the processed raw material embedded in the processing hole 12 back to the lifting frame 8;

[0047] Step 7: After the processed raw materials are pressed back onto the lifting rack 8, the feeding mechanism operates again to drag the next raw material to be processed into the processing mechanism. The raw materials to be processed pushed into the processing mechanism again will push the processed raw materials out of the lifting rack 8 and fall into the receiving box;

[0048] Step eight: The waste generated when tapping the raw material to be processed will fall into the waste hole 26 on the waste discharge mechanism, and the waste will be discharged from the waste pipe 27 through the waste hole 26.

[0049] In summary, the conical workpiece tapping device of this embodiment, when in use, places the original conical workpiece to be processed on the feed rack 9, and the feed rack 9 transports the raw material to be processed to the feeding mechanism through the continuous vibration of the vibration motor. When the raw material to be processed is transported to the feeding mechanism, the raw material to be processed is pushed under the raw material clamping plate 24, and then the propulsion cylinder 20 on the mounting table 19 operates to push the feeding structure into the processing mechanism for processing through the pushing column. After the raw material to be processed is pushed into the processing mechanism, the first hydraulic box 4 and the second hydraulic box 5 operate to lift the first hydraulic column 6 and the second hydraulic column 7, and the first hydraulic column 6 and the second hydraulic column 7 are lifted upward, thereby driving the lifting frame 8 to rise from the inside of the first processing frame 2 and the second processing frame 3, and the lifting frame 8 rises. When the material to be processed is pushed into the lifting rack 8, it will drive the raw material to be processed that is pushed into the lifting rack 8 to rise. In the process of the lifting rack 8 lifting the raw material to be processed, the propulsion cylinder 20 operates to retract the pushing column, thereby driving the feeding mechanism to retract from the processing mechanism. In the process of the feeding mechanism retracting, the lifting cylinder 23 arranged in the clamping plate fixing frame 22 operates to lift the raw material clamping plate 24 through the pushing column, so that the raw material to be processed falls into the lifting rack 8. After the raw material to be processed falls into the lifting rack 8, it can be lifted by the lifting rack 8. The lifting rack 8 is lifted to lift the raw material to be processed and clamp it into the processing hole 12 inside the processing mold 11 on the processing block 10. Then the tapping drill bit is inserted into the processing hole 12 to perform tapping operation on the raw material to be processed. During the tapping operation, it is necessary to spray the tapping drill bit with water to cool it down. After the tapping is completed. The third hydraulic box 13 in the material return mechanism operates, and the third hydraulic box 13 operates to push the linkage rod 15, and the linkage rod 15 then drives the unloading block 29 to press down through the transmission shaft 16, and presses the processed raw material embedded in the processing hole 12 back onto the lifting rack 8. After the processed raw material is pressed back onto the lifting rack 8, the feeding mechanism operates again to drag the next raw material to be processed into the processing mechanism. The raw material to be processed that is pushed into the processing mechanism again will push the processed raw material out of the lifting rack 8 and fall into the material receiving box. The waste generated when tapping the raw material to be processed will fall into the waste hole 26 on the waste discharge mechanism, and the waste will be discharged from the waste pipe 27 through the waste hole 26.

[0050] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0051] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0052] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.

Claims

1. A tapping device for a tapered workpiece, characterized in that: It comprises a bottom plate (1), a material feeding mechanism, a material delivery mechanism, a processing mechanism, a material return mechanism and a waste material discharge mechanism; The feeding mechanism is arranged above the bottom plate (1) near one side, the feeding mechanism is arranged above the bottom plate (1), the processing mechanism is arranged on the upper outer surface of the bottom plate (1), the material return mechanism is arranged above the processing mechanism, and the waste material discharge mechanism is arranged inside the processing mechanism; The feeding mechanism comprises a feeding rack (9), the upper outer surface of the feeding rack (9) is provided with a feeding chute, and the feeding mechanism is arranged on one side of the feeding mechanism; The processing mechanism comprises a first processing frame (2), a second processing frame (3), a first hydraulic box (4), a second hydraulic box (5), a lifting frame (8), a positioning column (28) and a processing block (10); the first processing frame (2) and the second processing frame (3) are symmetrically arranged at the middle position of the upper outer surface of the bottom plate (1); the first hydraulic box (4) is arranged on one side of the first processing frame (2); the second hydraulic box (5) is arranged on one side of the second processing frame (3); the lifting frame (8) is arranged inside the first processing frame (2) and the second processing frame (3); the first hydraulic box (4) and the second hydraulic box (5) are ... and the second processing frame (2) are arranged inside the first processing frame (2) and the second processing frame (3); the first hydraulic box (4) and the second hydraulic box (5) are arranged on one side of the second processing frame (3); the lifting frame (8) and the second processing frame (3) are arranged on one side of the first processing frame (2) and the second processing frame (3); the first hydraulic box (4) and the second hydraulic box (5) are arranged on one side of the second processing frame (3); the lifting frame (8) and the second processing frame (2) are arranged on one side of the first processing frame (2) and the second processing frame (3); the lifting frame (8) and the second processing frame (3) are arranged on one side of the first processing frame (2) and the second processing frame (3); the lifting frame (8) and the second hydraulic box (5) are arranged on one side of the first processing frame (2) and the second processing frame (3); the lifting frame (8) and the second hydraulic box (5) are arranged on one side of the first processing frame (2) and the second processing frame (3); the lifting frame (8) and the second hydraulic box (5) are A first hydraulic column (6) is arranged inside a hydraulic box (4), a second hydraulic column (7) is arranged inside a second hydraulic box (5), the top ends of the first hydraulic column (6) and the second hydraulic column (7) are fixedly connected to a lifting frame (8), the processing block (10) is arranged at the top ends of the first processing frame (2) and the second processing frame (3), a processing mold (11) is embedded in the middle position of the processing block (10), a processing hole (12) is provided in the middle position of the processing mold (11), and a material trough (25) is provided on the outer surface of the upper end of the lifting frame (8).

2. A taper workpiece tapping device according to claim 1, characterized in that: The feeding mechanism comprises a processing table (18), a mounting table (19), a propulsion cylinder (20) and a material clamping mechanism. The processing table (18) is fixedly mounted at a middle position of the upper outer surface of the base plate (1), the mounting table (19) is fixedly mounted at the front end of the processing table (18), the propulsion cylinder (20) is arranged at the front end of the mounting table (19), and a propulsion column is arranged inside the propulsion cylinder (20), and one end of the propulsion column is in contact with the material clamping mechanism.

3. A tapping device for a tapered workpiece according to claim 2, characterized in that: The clamping mechanism comprises a base (21), a clamping plate fixing frame (22), a lifting cylinder (23) and a raw material clamping plate (24); the base (21) is slidably mounted on the upper outer surface of the processing table (18) near the front end; the clamping plate fixing frame (22) is fixedly mounted on the upper outer surface of the base (21); the lifting cylinder (23) is arranged between two groups of the clamping plate fixing frames (22); and the raw material clamping plate (24) is arranged between the two groups of the clamping plate fixing frames (22) near the top end.

4. A tapping device for a tapered workpiece according to claim 3, characterized in that a push pin is provided inside the lifting cylinder (23), and the top end of the push pin is in contact with the raw material clamping plate (24).

5. A tapping device for a tapered workpiece according to claim 1, characterized in that: The number of the positioning columns (28) is two groups. The positioning columns (28) are arranged between the first processing frame (2) and the second processing frame (3). The positioning columns (28) penetrate the lifting frame (8).

6. A tapping device for a tapered workpiece according to claim 1, characterized in that: The material-returning mechanism comprises a third hydraulic box (13), a third hydraulic column (14), a linkage rod (15), a transmission shaft (16) and a fixed seat (17); the fixed seat (17) is fixedly mounted on the upper outer surface of the processing block (10); the third hydraulic box (13) is arranged on the upper outer surface of the bottom plate (1) near the rear end; the third hydraulic column (14) is arranged inside the third hydraulic box (13); the top end of the third hydraulic column (14) is connected to the linkage rod (15); one end of the linkage rod (15) is fixedly connected to the transmission shaft (16); the transmission shaft (16) passes through the fixed seat (17); a material-returning block (29) is arranged between the two groups of the fixed seats (17); the material-returning block (29) is fixedly connected to the transmission shaft (16).

7. A taper workpiece tapping device according to claim 1, characterized in that: The waste discharge mechanism comprises a waste pipe (27) and a waste hole (26); the waste hole (26) is opened inside the bottom plate (1); and the waste pipe (27) is arranged inside the waste hole (26).

8. A method for processing a tapered workpiece, characterized in that: Using the tapered workpiece tapping device as claimed in any one of claims 1 to 7 comprises the following steps: Step 1: placing the original conical workpiece to be processed on the feed rack (9), and the feed rack (9) conveys the raw material to be processed to the feeding mechanism through the continuous vibration of the vibration motor; Step 2: When the raw material to be processed is transported to the feeding mechanism, the raw material to be processed is pushed under the raw material clamping plate (24), and then the propulsion cylinder (20) on the mounting table (19) operates to push the feeding structure into the processing mechanism through the pushing column for processing; Step 3: After the raw material to be processed is pushed into the processing mechanism, the first hydraulic box (4) and the second hydraulic box (5) operate to lift the first hydraulic column (6) and the second hydraulic column (7). The first hydraulic column (6) and the second hydraulic column (7) are lifted upward, thereby driving the lifting frame (8) to rise from the inside of the first processing frame (2) and the second processing frame (3). When the lifting frame (8) is lifted, it will drive the raw material to be processed pushed into the lifting frame (8) to rise; Step 4: When the lifting rack (8) is lifting the raw material to be processed, the propulsion cylinder (20) operates to retract the push column, thereby driving the feeding mechanism to retract from the processing mechanism. During the retraction of the feeding mechanism, the lifting cylinder (23) arranged in the clamping plate fixing frame (22) operates to lift the raw material clamping plate (24) through the push column, so that the raw material to be processed falls into the lifting rack (8). After the raw material to be processed falls into the lifting rack (8), it can be lifted by the lifting rack (8); Step 5: The lifting frame (8) is raised to lift the raw material to be processed and inserted into the processing hole (12) inside the processing mold (11) on the processing block (10); the tapping drill bit is inserted into the processing hole (12) to perform tapping operation on the raw material to be processed. During the tapping operation, the tapping drill bit needs to be sprayed with water to cool it down; Step 6: After the tapping is completed, the third hydraulic box (13) in the material-returning mechanism is operated, and the third hydraulic box (13) is operated to push the linkage rod (15), and the linkage rod (15) then drives the material-returning block (29) to press down through the transmission shaft (16), so as to press the processed raw material embedded in the processing hole (12) back to the lifting frame (8); Step 7: After the processed raw material is pressed back onto the lifting rack (8), the feeding mechanism operates again to drag the next raw material to be processed into the processing mechanism. The raw material to be processed pushed into the processing mechanism again will push the processed raw material out of the lifting rack (8) and fall into the receiving box; Step eight: The waste generated when tapping the raw material to be processed will fall into the waste hole (26) on the waste discharge mechanism, and the waste will be discharged from the waste pipe (27) through the waste hole (26).

Citation Information

Patent Citations

  • Threading apparatus

    CN207806804U

  • Tapping device for conical workpiece

    CN212311081U