A production line for preparing boxed liquid marbles
By designing the liquid marble production line, the problem of liquid marbles not being arranged neatly and in an orderly manner is solved, and automated preparation and packaging is realized, improving the convenience of use, storage and transportation.
Patent Information
- Application Number
- CN202010375148.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-05-07
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2040-05-07
AI Technical Summary
In the prior art, the preparation device of liquid marbles cannot achieve a neat and orderly array, which affects its use, storage and transportation, and lacks automated production equipment.
A production line for preparing boxed liquid marbles is designed, including a platform, liquid marble box, incoming material transmission device, liquid injection device, package transfer device, detection device, packaging and collection device and waste collection device. Through the coordinated work of conveyor belt, vibration components and detection device, the automatic preparation and packaging of liquid marbles is realized.
The automatic preparation and packaging of liquid marbles is realized, making them neatly arranged, convenient for use, storage and transportation.
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Figure CN111422411B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of liquid marble preparation, in particular to a production line for preparing boxed liquid marbles. Background Art
[0002] With the development of miniaturized medical drug preparation, liquid marbles have attracted widespread attention and have important application prospects in the biomedical field. Liquid marbles are droplet structures formed by encapsulating hydrophobic particles. Their properties are more stable than pure droplets and can be clamped and transferred, but they are weaker than solid spheres and will break under strong pressure. Because this structure can isolate the liquid inside the liquid marble from external environmental contamination and can maintain a stable morphology, it has great potential in the chemical industry and can be used as a chemical microreactor. It also has a wide range of applications in drug screening, blood typing, and gas detection, with advantages such as promoting catalysis, reducing actual consumption, and increasing reaction rate.
[0003] There are two main methods for preparing liquid marbles in the prior art: using the rolling adhesion of liquid droplets to hydrophobic particles to produce individual liquid marbles; and using the vibration of a vibrating plate to achieve large-scale production of liquid marbles, with the marbles arranged in a single row. However, the liquid marbles produced using the devices described above cannot be neatly and orderly arranged in a container, which affects the use, storage, and transportation of the liquid marbles and is not conducive to their practical application in engineering. Currently, there is still a lack of equipment for the automated production of boxed liquid marbles that can achieve large-scale industrial application. Summary of the Invention
[0004] The purpose of the present invention is to provide a production line for preparing boxed liquid marbles, which can realize the automated preparation and packaging of liquid marbles, so that they can be arranged neatly and orderly for convenient use, storage and transportation.
[0005] To achieve the above-mentioned objectives, the present invention provides a production line for preparing boxed liquid marbles, which comprises a platform, a liquid marble box, an incoming material transmission device, a liquid injection device, a package transfer device, a detection device, a packaging and collection device, and a waste collection device; the liquid marble box has a plurality of liquid droplet holes arranged in an array, which are located above the incoming material transmission device, the incoming material transmission device is fixedly connected to the platform and is located above the platform, the liquid injection device is fixedly connected to the platform and is located on one side of the incoming material transmission device; the package transfer device is fixedly connected to the platform and is located on one side of the incoming material transmission device, the detection device is fixedly connected to the platform and is located on one side of the package transfer device, and is located away from the incoming material transmission device; the packaging and collection device is fixedly connected to the platform and is located on one side of the detection device; the waste processing device is fixedly connected to the platform and is located away from the packaging and collection device.
[0006] In which, the incoming material transmission device includes a first conveyor belt assembly and a motor assembly, the first conveyor belt assembly includes a first synchronous wheel, a second synchronous wheel, a conveyor belt, a tensioning mechanism and a conveyor belt fixing frame, the conveyor belt fixing frame is fixedly connected to the platform and is located above the platform, the first synchronous wheel is rotatably connected to the motor assembly and is located on one side of the motor assembly, the second synchronous wheel is rotatably connected to the conveyor belt fixing frame and is located close to the side of the package transfer device, the conveyor belt is rotatably connected to the first synchronous wheel and the second synchronous wheel and is located around the first synchronous wheel and the second synchronous wheel, the tensioning mechanism is fixedly connected to the conveyor belt fixing frame and is located on both sides of the conveyor belt fixing frame, and the motor assembly is fixedly connected to the conveyor belt fixing frame and is located away from the package transfer device.
[0007] Among them, the injection device includes a support frame, an injection mechanism, a translation mechanism and a one-point four needle head. The support frame is fixedly connected to the platform and is located on one side of the conveyor belt. The injection mechanism is fixedly connected to the support frame and is located on the side away from the conveyor belt. The translation mechanism is fixedly connected to the support frame and is located on the side close to the liquid marble box. The one-point four needle head is fixedly connected to the translation mechanism and is located above the liquid marble box.
[0008] In which, the package transfer device includes a vibration component, a slide rail component and a position sensor, the slide rail component includes a linear slide rail, a slider and a stepper motor, the stepper motor is fixedly connected to the platform and is located on the side of the conveyor belt, the linear slide rail is fixedly connected to the platform and is located on the side of the platform close to the detection device, the slider is slidably connected to the linear slide rail and is located on the side away from the platform, the vibration component is fixedly connected to the slider and is located between the conveyor belt and the detection device, and the position sensor is fixedly connected to the vibration component and is located above the vibration component close to the packaging collection device.
[0009] In which, the packaging and collection device includes a second conveyor belt assembly, a first lifting mechanism, a marble box cover, a second lifting mechanism and a suction mechanism. The second conveyor belt assembly, the first lifting mechanism, the marble box cover, the second lifting mechanism and the suction mechanism are all located on the platform. The first lifting mechanism is located on one side of the second conveyor belt assembly, the marble box cover is located in the first lifting mechanism, the second lifting mechanism is located on the side of the second conveyor belt assembly away from the first lifting mechanism, and the suction mechanism is located above the first lifting mechanism and between the first lifting mechanism and the second lifting mechanism.
[0010] In which, the vibration assembly includes a vibration box, a vibration box cover, a motor and a vibrator. The vibration box is fixedly connected to the slider and is located between the conveyor belt and the detection device. The vibration box cover is fixedly connected to the vibration box and is located on the side away from the slider. The motor is fixedly connected to the vibration box cover and is located inside the vibration box. The vibrator is fixedly connected to the vibration box and is located between the vibration box and the vibration box cover.
[0011] In which, the injection mechanism includes a ball screw, a liquid storage chamber and a liquid injection hose. The ball screw is fixedly connected to the support frame and is located on the side away from the conveyor belt. The liquid storage chamber is fixedly connected to the ball screw and is located on one side of the support frame. The liquid injection hose is fixedly connected to the liquid storage chamber and the one-point four needle head and is located between the liquid storage chamber and the one-point four needle head.
[0012] Among them, the translation mechanism also includes a first linear translation component, a needle fixing seat and a limit sensor. The first linear translation component is fixedly connected to the support frame and is located close to the side of the liquid marble box. The needle fixing seat is fixedly connected to the first linear translation component and the one-point four needles, and is located between the first linear translation component and the one-point four needles. The limit sensor is fixedly connected to the support frame and is located below the first linear translation component.
[0013] In which, the first lifting mechanism and the second lifting mechanism both include a box body, a supporting plate and a servo motor assembly, the box body is fixedly connected to the platform and is located on one side of the second conveyor belt assembly, the box body has a collecting trough, the supporting plate is slidably connected to the box body and is located in the collecting trough, the servo motor assembly is fixedly connected to the supporting plate and slidably connected to the box body, and is located on the side away from the suction mechanism, the servo motor assembly includes a servo motor, a motor fixing frame, a linear screw and two optical axes, the linear screw is fixedly connected to the supporting plate and passes through the box body and is located on the side away from the suction mechanism, the two optical axes are fixedly connected to the supporting plate and pass through the box body and are located on both sides of the linear screw, the motor fixing frame is fixedly connected to the linear screw and the two optical axes and is located on the side away from the box body, and the servo motor is fixedly connected to the motor fixing frame and is located on the side away from the linear screw.
[0014] In which, the suction mechanism includes a cylinder, a second linear translation component, a baffle and a vacuum suction cup. The baffle is fixedly connected to the platform and is located on the side away from the waste collection device. The second linear translation component is fixedly connected to the baffle and is located above the second conveyor belt component. The cylinder is slidingly connected to the second linear translation component and is located above the box body and between the box body of the first lifting mechanism and the box body of the second lifting mechanism. The vacuum suction cup is fixedly connected to the cylinder and is located between the marble box cover and the cylinder.
[0015] The present invention provides a production line for preparing boxed liquid marbles, which comprises a platform, a liquid marble box, an incoming material transmission device, a liquid injection device, a package transfer device, a detection device, a packaging collection device, and a waste collection device. The liquid marble box paved with hydrophobic particles is moved to the position of the liquid injection device by the incoming material transmission device. The liquid injection mechanism drives the liquid in the liquid storage chamber to inject four droplets into the liquid marble box through the one-point four needle head, and then drives the one-point four needle head to move by the translation mechanism to complete the preparation of droplets in all hole positions in the liquid marble box. Then, the liquid marble box filled with droplets is transported to the side of the package transfer device by the incoming material transmission device, and the liquid marble box is moved to the vibration component by the rotation of the disc on the vibration cover. When the position sensor of the vibration component detects the liquid marble box, the vibrator is turned on to vibrate and package the droplets in the liquid marble box to form liquid marbles. Afterwards, the liquid marble box is transported to the position of the detection device through the slide rail assembly, and the packaging rate of the liquid marbles in the liquid marble box is detected by the industrial camera. If the packaging rate is unqualified, the liquid marble box is moved to the waste collection device; if the packaging rate is up to standard, the liquid marble box is moved to the second conveyor belt assembly, and the vibration assembly of the package transfer device is reset and returns to the side of the first conveyor belt assembly. At the same time, the second conveyor belt assembly transports the liquid marble box to the packaging position, and the suction mechanism moves to the top of the first lifting mechanism under the drive of the second linear translation assembly, sucks one of the marble box lids in the box body, and moves it to the top of the liquid marble box for sealing. Every time a marble box lid is sucked, the servo motor assembly drives the material support plate of the first lifting mechanism to move upward to push the marble box lid to the top of the box body for easy suction. After the capping is completed, the suction mechanism is used to move the sealed liquid marble box containing liquid marbles to the collection tank in the second lifting mechanism for storage, thereby realizing the automated preparation and packaging of the boxed liquid marbles, making it convenient for the use, storage and transportation of the liquid marbles. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 It is a structural schematic diagram of a production line for preparing boxed liquid marbles provided by the present invention.
[0018] Figure 2 The present invention provides Figure 1 Left view.
[0019] Figure 3 It is a structural schematic diagram of the incoming material transmission device provided by the present invention.
[0020] Figure 4 It is a structural schematic diagram of the liquid injection device provided by the present invention.
[0021] Figure 5 It is a structural schematic diagram of the package transfer device provided by the present invention.
[0022] Figure 6 It is a structural schematic diagram of the packaging and collecting device provided by the present invention.
[0023] Figure 7 It is a structural schematic diagram of the first lifting mechanism and the second lifting mechanism provided by the present invention.
[0024] Figure 8 It is a structural schematic diagram of the suction mechanism provided by the present invention.
[0025] Figure 9 It is a structural schematic diagram of the liquid marble box provided by the present invention.
[0026] Figure 10 It is a structural schematic diagram of the liquid injection mechanism provided by the present invention.
[0027] 1- platform, 2- liquid marble box, 3- incoming transmission device, 4- liquid injection device, 5- package transfer device, 6- detection device, 7- packaging collection device, 8- waste collection device, 9- first conveyor belt assembly, 10- motor assembly, 11- first synchronous wheel, 12- second synchronous wheel, 13- conveyor belt, 14- tensioning mechanism, 15- conveyor belt fixing frame, 16- support frame, 17- liquid injection mechanism, 18- translation mechanism, 19- one point four needle head, 20- vibration assembly, 21- slide rail assembly, 22- position sensor, 23- linear slide rail, 24- slider, 25- second conveyor belt assembly, 26 -First lifting mechanism, 27-ball box cover, 28-second lifting mechanism, 29-suction mechanism, 30-vibration box, 31-vibration box cover, 32-motor, 33-vibrator, 34-ball screw, 35-liquid storage chamber, 36-liquid injection hose, 37-first linear translation assembly, 38-needle fixing seat, 39-limit sensor, 40-box, 41-supporting plate, 42-servo motor assembly, 43-servo motor, 44-motor fixing frame, 45-linear screw, 46-optical axis, 47-cylinder, 48-second linear translation assembly, 49-baffle, 50-vacuum suction cup, 51-stepping motor. DETAILED DESCRIPTION
[0028] The following describes embodiments of the present invention in detail, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and are not to be construed as limiting the present invention.
[0029] In the description of the present invention, it should be understood that the terms "length," "width," "up," "down," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inside," "outside," and the like, indicating positions or location relationships, are based on the positions or location relationships shown in the accompanying drawings and are intended only to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limiting the present invention. Furthermore, in the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.
[0030] See also Figure 1 and Figure 2The present invention provides a production line for preparing boxed liquid marbles, which includes a platform 1, a liquid marble box 2, an incoming material transmission device 3, a liquid injection device 4, a package transfer device 5, a detection device 6, a packaging and collection device 7, and a waste collection device 8; the liquid marble box 2 has a plurality of liquid droplet holes arranged in an array, which is located above the incoming material transmission device 3, the incoming material transmission device 3 is fixedly connected to the platform 1 and is located above the platform 1, the liquid injection device 4 is fixedly connected to the platform 1 and is located on one side of the incoming material transmission device 3; the package transfer device 5 is fixedly connected to the platform 1 and is located on one side of the incoming material transmission device 3; the detection device 6 is fixedly connected to the platform 1 and is located on one side of the package transfer device 5, and is located away from the incoming material transmission device 3; the packaging and collection device 7 is fixedly connected to the platform 1 and is located on one side of the detection device 6; the waste processing device is fixedly connected to the platform 1 and is located away from the packaging and collection device 7.
[0031] In this embodiment, the production line for preparing boxed liquid marbles includes a platform 1, a liquid marble box 2, an incoming material transmission device 3, a liquid injection device 4, a package transfer device 5, a detection device 6, a packaging collection device 7 and a waste collection device 8. The liquid marble box 2 has a plurality of liquid droplet holes arranged in an array, such as Figure 9 As shown, the design principle of each of the droplet holes is to prevent the liquid marbles from overflowing during the vibration process, and the designed hole depth and diameter are 1.5-2 times that of the liquid marbles. The scale of the liquid marble box 2 can be adjusted accordingly according to the diameter and number of the liquid marbles in the application. Some hydrophobic powder is pre-installed in each incoming marble box for the subsequent preparation of liquid marbles; the liquid marble box 2 is conveyed to the injection device 4 by the incoming material transmission device 3, and after the liquid is dripped into the droplet hole, the liquid marble box 2 is vibrated and wrapped by the wrapping transfer device 5, and the wrapped liquid marble box 2 is conveyed to the detection device 6 for wrapping rate detection. If the wrapping rate test is qualified, it is conveyed to the packaging and collection device 7 to package and collect the liquid marble box 2. If the test is unqualified, the liquid marble box 2 is conveyed to the waste collection device 8 to collect the liquid marble box 2, thereby realizing the automated preparation and packaging of the liquid marbles, so that they are neatly and orderly arranged for easy use, storage and transportation.
[0032] Furthermore, the incoming material transmission device 3 includes a first conveyor belt assembly 9 and a motor assembly 10, the first conveyor belt assembly 9 includes a first synchronous wheel 11, a second synchronous wheel 12, a conveyor belt 13, a tensioning mechanism 14 and a conveyor belt fixing frame 15, the conveyor belt fixing frame 15 is fixedly connected to the platform 1 and is located above the platform 1, the first synchronous wheel 11 is rotationally connected to the motor assembly 10 and is located on one side of the motor assembly 10, the second synchronous wheel 12 is rotationally connected to the conveyor belt fixing frame 15 and is located close to the side of the package transfer device 5, the conveyor belt 13 is rotationally connected to the first synchronous wheel 11 and the second synchronous wheel 12 and is located around the first synchronous wheel 11 and the second synchronous wheel 12, the tensioning mechanism 14 is fixedly connected to the conveyor belt fixing frame 15 and is located on both sides of the conveyor belt fixing frame 15, the motor assembly 10 is fixedly connected to the conveyor belt fixing frame 15 and is located away from the package transfer device 5.
[0033] In this embodiment, the structure is as follows Figure 3 As shown, the motor assembly 10 drives the first synchronous wheel 11 to rotate, and the second synchronous wheel 12 is rotatably connected to the conveyor belt fixing frame 15, thereby driving the conveyor belt 13 to rotate under the limitation of the conveyor belt fixing frame 15, and the tensioning mechanism 14 is used to tighten the conveyor belt 13 to ensure the stable progress of the incoming material transmission process.
[0034] Furthermore, the injection device 4 includes a support frame 16, an injection mechanism 17, a translation mechanism 18 and a one-point four needle 19. The support frame 16 is fixedly connected to the platform 1 and is located on one side of the conveyor belt 13. The injection mechanism 17 is fixedly connected to the support frame 16 and is located on the side away from the conveyor belt 13. The translation mechanism 18 is fixedly connected to the support frame 16 and is located on the side close to the liquid marble box 2. The one-point four needle 19 is fixedly connected to the translation mechanism 18 and is located above the liquid marble box 2.
[0035] In this embodiment, the structure is as follows Figure 4 As shown, when the liquid marble box 2 is located at the liquid injection device 4, the liquid injection device 4 drives the liquid to drip from the one-point four needle head 19, and the one-point four needle head 19 is driven to move by the translation mechanism 18, so that the one-point four needle head 19 can accurately drip the liquid into each of the liquid drop holes, thereby ensuring the preparation efficiency of the liquid marbles.
[0036] Furthermore, the parcel transfer device includes a vibration component 20, a slide rail component 21 and a position sensor 22. The slide rail component 21 includes a linear slide rail 23, a slider 24 and a stepper motor 51. The stepper motor 51 is fixedly connected to the platform 1 and is located on the side of the conveyor belt 13. The linear slide rail 23 is fixedly connected to the platform 1 and is located on the side of the platform 1 close to the detection device 6. The slider 24 is slidably connected to the linear slide rail 23 and is located on the side away from the platform 1. The vibration component 20 is fixedly connected to the slider 24 and is located on the side of the conveyor belt 13 and the detection device 6. The position sensor 22 is fixedly connected to the vibration component 20 and is located above the vibration component 20 close to the packaging collection device 7.
[0037] In this embodiment, see Figure 5 After the liquid injection is completed, the liquid marble box 2 is first vibrated and wrapped by the vibration component 20, and then the slide rail component 21 is driven by the stepping motor 51 to drive the vibration component 20 to slide on the linear slide rail 23, so that the liquid marble box 2 is moved to the detection device 6 for detection, and the position sensor 22 can detect the position of the liquid marble box 2 in the vibration component 20. When the liquid marble box 2 is at the center of the vibration component 20, the vibration wrapping begins to ensure the wrapping rate of the liquid marble box 2.
[0038] Furthermore, the packaging collection device 7 includes a second conveyor belt assembly 25, a first lifting mechanism 26, a marble box cover 27, a second lifting mechanism 28 and a suction mechanism 29. The second conveyor belt assembly 25, the first lifting mechanism 26, the marble box cover 27, the second lifting mechanism 28 and the suction mechanism 29 are all located on the platform 1. The first lifting mechanism 26 is located on one side of the second conveyor belt assembly 25. The marble box cover 27 is located in the first lifting mechanism 26. The second lifting mechanism 28 is located on the side of the second conveyor belt assembly 25 away from the first lifting mechanism 26. The suction mechanism 29 is located above the first lifting mechanism 26 and between the first lifting mechanism 26 and the second lifting mechanism 28.
[0039] In this embodiment, after the detection is completed, see Figure 6As shown in the structural schematic diagram of the provided packaging and collecting device 7, the liquid marble box 2 with a qualified packaging rate is transferred to the middle of the first lifting mechanism 26 and the second lifting mechanism 28 by the second conveyor belt assembly 25, and the marble box cover 27 located in the first lifting mechanism 26 is sucked by the suction mechanism 29, and then moved to the top of the liquid marble box 2 to package the liquid marble box 2, and then the suction mechanism 29 is used again to suck the packaged liquid marble box 2 and transfer it to the second lifting mechanism 28 for collection, which facilitates the packaging and use of the liquid marbles and allows them to be placed neatly and orderly for easy use, storage and transportation.
[0040] Furthermore, the vibration assembly 20 includes a vibration box 30, a vibration box cover 31, a motor 32 and a vibrator 33. The vibration box 30 is fixedly connected to the slider 24 and is located on one side of the conveyor belt 13 and the detection device 6. The vibration box cover 31 is fixedly connected to the vibration box 30 and is located on a side away from the slider 24. The motor 32 is fixedly connected to the vibration box cover 31 and is located inside the vibration box 30. The vibrator 33 is fixedly connected to the vibration box 30 and is located between the vibration box 30 and the vibration box cover 31.
[0041] In this embodiment, first, after the dripping is completed, the liquid marble box 2 is driven by the motor 32 to rotate the disc on the vibration box cover 31 so that the liquid marble box 2 is moved to the vibration box 30. When the position sensor 22 detects the liquid marble box 2, the vibrator 33 is started to vibrate, and the vibration box 30 drives the liquid marble box 2 to vibrate, so that the droplets in the liquid marble box 2 are quickly vibrated and wrapped under high-speed vibration, and the high-speed vibration can also ensure the wrapping effect.
[0042] Furthermore, the injection mechanism 17 includes a ball screw 34, a liquid storage chamber 35 and a liquid injection hose 36. The ball screw 34 is fixedly connected to the support frame 16 and is located on the side away from the conveyor belt 13. The liquid storage chamber 35 is fixedly connected to the ball screw 34 and is located on one side of the support frame 16. The liquid injection hose 36 is fixedly connected to the liquid storage chamber 35 and the one-point four needle head 19 and is located between the liquid storage chamber 35 and the one-point four needle head 19.
[0043] In this embodiment, if Figure 10 As shown, the movement of the ball screw 34 drives the liquid storage chamber 35 to move toward the liquid injection hose 36, so that the liquid in the liquid storage chamber 35 flows through the liquid injection hose 36 to the one-point four needle head 19, and then drips.
[0044] Furthermore, the translation mechanism 18 also includes a first linear translation component 37, a needle fixing seat 38 and a limit sensor 39. The first linear translation component 37 is fixedly connected to the support frame 16 and is located close to the side of the liquid marble box 2. The needle fixing seat 38 is fixedly connected to the first linear translation component 37 and the one-point four needle 19, and is located between the first linear translation component 37 and the one-point four needle 19. The limit sensor 39 is fixedly connected to the support frame 16 and is located below the first linear translation component 37.
[0045] In this embodiment, the first linear translation component 37 is used to drive the smooth movement of the needle fixing seat 38, thereby making the one-point four needles 19 perform the same linear motion, and the limit sensor 39 is used to limit the moving distance of the needle fixing seat 38 to ensure that the one-point four needles 19 move at the holes at both ends of the liquid marble box 2.
[0046] Furthermore, the first lifting mechanism 26 and the second lifting mechanism 28 each include a box 40, a support plate 41 and a servo motor assembly 42. The box 40 is fixedly connected to the platform 1 and is located on one side of the second conveyor belt assembly 25. The box 40 has a collection trough. The support plate 41 is slidably connected to the box 40 and is located in the collection trough. The servo motor assembly 42 is fixedly connected to the support plate 41 and is slidably connected to the box 40 and is located on the side away from the suction mechanism 29. The servo motor assembly 42 includes a servo motor 43, a motor A fixing frame 44, a linear screw 45 and two optical axes 46, the linear screw 45 is fixedly connected to the supporting plate 41, passes through the box body 40, and is located on the side away from the suction mechanism 29, the two optical axes 46 are fixedly connected to the supporting plate 41, pass through the box body 40, and are located on both sides of the linear screw 45, the motor fixing frame 44 is fixedly connected to the linear screw 45 and the two optical axes 46, and is located on the side away from the box body 40, the servo motor 43 is fixedly connected to the motor fixing frame 44, and is located on the side away from the linear screw 45.
[0047] In this embodiment, if Figure 7 As shown, the servo motor 43 drives the movement of the linear screw 45 and the two optical axes 46, and then drives the supporting plate 41 to move up and down in the box body 40, ensuring the provision of the marble box cover 27 and the orderly packaging of the liquid marble box 2, which facilitates the packaging and use of liquid marbles.
[0048] Furthermore, the suction mechanism 29 includes a cylinder 47, a second linear translation component 48, a baffle 49 and a vacuum suction cup 50. The baffle 49 is fixedly connected to the platform 1 and is located on the side away from the waste collection device 8. The second linear translation component 48 is fixedly connected to the baffle 49 and is located above the second conveyor belt component 25. The cylinder 47 is slidably connected to the second linear translation component 48 and is located above the box 40, and is located between the box 40 of the first lifting mechanism 26 and the box 40 of the second lifting mechanism 28. The vacuum suction cup 50 is fixedly connected to the cylinder 47 and is located between the pinball box cover 27 and the cylinder 47.
[0049] In this embodiment, if Figure 8 As shown, the vacuum suction cup 50 is driven by the cylinder 47 to suck the marble box cover 27, and then the second linear translation component 48 fixed on the baffle 49 drives the vacuum suction cup 50 to move to the liquid marble box 2 for packaging, and the packaged liquid marble box 2 is driven by the second linear translation component 48 to move the vacuum suction cup 50 to the box 40 of the second lifting mechanism 28 for collection, so that it can be placed neatly and orderly for easy use, storage and transportation.
[0050] The present invention provides a production line for preparing boxed liquid marbles, which comprises a platform 1, a liquid marble box 2, an incoming material transmission device 3, a liquid injection device 4, a package transfer device 5, a detection device 6, a packaging collection device 7, and a waste collection device 8. The liquid marble box 2 covered with hydrophobic particles is moved to the position of the liquid injection device 4 by the incoming material transmission device 3. The liquid injection mechanism 17 drives the liquid in the liquid storage chamber 35 to inject four droplets into the liquid marble box 2 through the one-point four needle head 19, and then drives the one-point four needle head 19 to move by the translation mechanism 18, completing the preparation of droplets in all the hole positions in the liquid marble box 2. Then, the liquid marble box 2 filled with droplets is transported to the side of the package transfer device 5 by the incoming material transmission device 3, and the liquid marble box 2 is moved to the vibration component 20 by the rotation of the disc on the vibration cover. When the position sensor 22 of the vibration assembly 20 detects the liquid marble box 2, the vibrator 33 is turned on to vibrate and encapsulate the liquid droplets in the liquid marble box 2, forming liquid marbles. Subsequently, the liquid marble box 2 is transported to the position of the detection device 6 via the slide rail assembly 21, and the encapsulation rate of the liquid marbles in the liquid marble box 2 is detected by the industrial camera. If the encapsulation rate is unqualified, the liquid marble box 2 is moved to the waste collection device 8; if the encapsulation rate meets the standard, the liquid marble box 2 is moved to the second conveyor belt assembly 25, and the vibration assembly 20 of the encapsulation transfer device 5 is reset and returned to the side of the first conveyor belt assembly 9. At the same time, the second conveyor belt assembly 25 transports the liquid marble box 2 to the packaging position. Driven by the second linear translation assembly 48, the suction mechanism 29 moves to the top of the first lifting mechanism 26, sucks one of the marble box covers 27 in the box body 40, and moves it to the top of the liquid marble box 2 for sealing. Each time a marble box cover 27 is sucked, the servo motor assembly 42 drives the support plate 41 of the first lifting mechanism 26 to move upward to push the marble box cover 27 to the top of the box body 40. After the capping is completed, the suction mechanism 29 is used to move the sealed liquid marble box 2 containing liquid marbles to the collection tank in the second lifting mechanism 28 for storage, thereby realizing the automated preparation and packaging of the boxed liquid marbles, and facilitating the use, storage and transportation of the liquid marbles.
[0051] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of the rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made in accordance with the claims of the present invention are still within the scope of the invention.
Claims
1. A production line for preparing boxed liquid marbles, characterized in that: The production line for preparing boxed liquid marbles includes a platform, a liquid marble box, an incoming material transmission device, a liquid injection device, a package transfer device, a detection device, a packaging collection device and a waste collection device; the liquid marble box has a plurality of liquid droplet holes arranged in an array, which are located above the incoming material transmission device, the incoming material transmission device is fixedly connected to the platform and is located above the platform, the liquid injection device is fixedly connected to the platform and is located on one side of the incoming material transmission device; the package transfer device is fixedly connected to the platform and is located on one side of the incoming material transmission device, the detection device is fixedly connected to the platform and is located on one side of the package transfer device and is located away from the incoming material transmission device; the packaging collection device is fixedly connected to the platform and is located on one side of the detection device; the waste collection device is fixedly connected to the platform and is located away from the packaging collection device; The incoming material transmission device includes a first conveyor belt assembly and a motor assembly, the first conveyor belt assembly includes a first synchronous wheel, a second synchronous wheel, a conveyor belt, a tensioning mechanism and a conveyor belt fixing frame, the conveyor belt fixing frame is fixedly connected to the platform and is located above the platform, the first synchronous wheel is rotatably connected to the motor assembly and is located on one side of the motor assembly, the second synchronous wheel is rotatably connected to the conveyor belt fixing frame and is located on a side close to the package transfer device, the conveyor belt is rotatably connected to the first synchronous wheel and the second synchronous wheel and is located around the first synchronous wheel and the second synchronous wheel, the tensioning mechanism is fixedly connected to the conveyor belt fixing frame and is located on both sides of the conveyor belt fixing frame, and the motor assembly is fixedly connected to the conveyor belt fixing frame and is located on a side away from the package transfer device; The injection device includes a support frame, an injection mechanism, a translation mechanism and a one-point-four needle head. The support frame is fixedly connected to the platform and is located on one side of the conveyor belt. The injection mechanism is fixedly connected to the support frame and is located on a side away from the conveyor belt. The translation mechanism is fixedly connected to the support frame and is located on a side close to the liquid marble box. The one-point-four needle head is fixedly connected to the translation mechanism and is located above the liquid marble box. The package transfer device includes a vibration component, a slide rail component and a position sensor. The slide rail component includes a linear slide rail, a slider and a stepper motor. The stepper motor is fixedly connected to the platform and is located on one side of the conveyor belt. The linear slide rail is fixedly connected to the platform and is located on the side of the platform close to the detection device. The slider is slidably connected to the linear slide rail and is located on the side away from the platform. The vibration component is fixedly connected to the slider and is located between the conveyor belt and the detection device. The position sensor is fixedly connected to the vibration component and is located above the vibration component close to the package collection device. The vibration assembly includes a vibration box, a vibration box cover, a motor and a vibrator. The vibration box is fixedly connected to the slider and is located between the conveyor belt and the detection device. The vibration box cover is fixedly connected to the vibration box and is located on the side away from the slider. The motor is fixedly connected to the vibration box cover and is located inside the vibration box. The vibrator is fixedly connected to the vibration box and is located between the vibration box and the vibration box cover. After the dripping is completed, the liquid marble box is moved to the vibration box by driving the disc on the vibration box cover to rotate through the motor.
2. A production line for preparing boxed liquid marbles as claimed in claim 1, characterized in that: The packaging and collecting device includes a second conveyor belt assembly, a first lifting mechanism, a marble box cover, a second lifting mechanism and a suction mechanism. The second conveyor belt assembly, the first lifting mechanism, the marble box cover, the second lifting mechanism and the suction mechanism are all located on the platform. The first lifting mechanism is located on one side of the second conveyor belt assembly, the marble box cover is located in the first lifting mechanism, the second lifting mechanism is located on the side of the second conveyor belt assembly away from the first lifting mechanism, and the suction mechanism is located above the first lifting mechanism and between the first lifting mechanism and the second lifting mechanism.
3. A production line for preparing boxed liquid marbles according to claim 1, characterized in that: The liquid injection mechanism includes a ball screw, a liquid storage chamber and a liquid injection hose. The ball screw is fixedly connected to the support frame and is located on a side away from the conveyor belt. The liquid storage chamber is fixedly connected to the ball screw and is located on one side of the support frame. The liquid injection hose is fixedly connected to the liquid storage chamber and the one-point four needle head and is located between the liquid storage chamber and the one-point four needle head.
4. A production line for preparing boxed liquid marbles as claimed in claim 1, characterized in that: The translation mechanism also includes a first linear translation component, a needle fixing seat and a limit sensor. The first linear translation component is fixedly connected to the support frame and is located close to the side of the liquid marble box. The needle fixing seat is fixedly connected to the first linear translation component and the one-point four needles and is located between the first linear translation component and the one-point four needles. The limit sensor is fixedly connected to the support frame and is located below the first linear translation component.
5. A production line for preparing boxed liquid marbles as claimed in claim 2, characterized in that: The first lifting mechanism and the second lifting mechanism both include a box body, a supporting plate and a servo motor assembly. The box body is fixedly connected to the platform and is located on one side of the second conveyor belt assembly. The box body has a collecting trough. The supporting plate is slidably connected to the box body and is located in the collecting trough. The servo motor assembly is fixedly connected to the supporting plate and is slidably connected to the box body, and is located on the side away from the suction mechanism. The servo motor assembly includes a servo motor, a motor fixing frame, a linear screw and two optical axes. The linear screw is fixedly connected to the supporting plate and passes through the box body and is located on the side away from the suction mechanism. The two optical axes are fixedly connected to the supporting plate and pass through the box body and are located on both sides of the linear screw. The motor fixing frame is fixedly connected to the linear screw and the two optical axes and is located on the side away from the box body. The servo motor is fixedly connected to the motor fixing frame and is located on the side away from the linear screw.
6. A production line for preparing boxed liquid marbles as claimed in claim 5, characterized in that: The suction mechanism includes a cylinder, a second linear translation component, a baffle and a vacuum suction cup. The baffle is fixedly connected to the platform and is located on the side away from the waste collection device. The second linear translation component is fixedly connected to the baffle and is located above the second conveyor belt component. The cylinder is slidably connected to the second linear translation component and is located above the box body and between the box body of the first lifting mechanism and the box body of the second lifting mechanism. The vacuum suction cup is fixedly connected to the cylinder and is located between the marble box cover and the cylinder.
Citation Information
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