Apparatus for testing the resistance of a roof rack to permanent deformation
The automatic positioning device with a load-bearing platform and hook structure solves the problem of time-consuming and labor-intensive inspection of traditional top protection frames, and achieves efficient and accurate multi-point positioning and shortens the test time.
Patent Information
- Application Number
- CN202010449702.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-05-25
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2040-05-25
AI Technical Summary
Traditional dynamic load impact testing methods for roof support frames are time-consuming, labor-intensive, and inaccurate in positioning, requiring multiple testing personnel and lifting equipment for assistance.
It adopts a load-bearing platform and hook structure, and realizes automatic positioning and falling impact of heavy objects by connecting the hooks with release ropes. Multiple hooks are set on the load-bearing platform to meet the requirements of multi-point positioning, reducing manual calculation and external equipment assistance.
It improved the positioning accuracy of the impact point, reduced the number of testing personnel, shortened the test time, and improved the test efficiency and practicality.
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Figure CN111473940B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of industrial vehicle detection, in particular to a test device for resistance to permanent deformation of a roof guard. BACKGROUND
[0002] The conventional roof guard dynamic load impact test detection method is mostly manually drawn, and multiple detection personnel are needed to visually position the impact block from multiple vertical directions to operate, and hoisting equipment such as a forklift and an auxiliary forklift is needed to assist in operation. Due to manual operation, it is time-consuming and laborious, and the positioning height needs to be manually controlled accurately during the test, and the positioning point needs to be noticed at all times, otherwise the positioning is inaccurate, and the test effect is not ideal. SUMMARY
[0003] The purpose of the present application is to provide a test device for resistance to permanent deformation of a roof guard, which solves the technical problem of long manual operation time and waste of labor in the prior art.
[0004] To achieve the above purpose, the present application provides the following scheme:
[0005] The present application provides a test device for resistance to permanent deformation of a roof guard, comprising a load platform, a hook and a disengaging rope, the hook is hinged to the edge of the load platform and / or the middle of the load platform, and the disengaging rope is connected to the tail end of the hook.
[0006] Optionally, a fixing part is installed on the load platform, which is used to install the load platform on an external lifting device.
[0007] Optionally, the fixing part is provided with two groups side by side.
[0008] Optionally, the fixing part comprises a connecting rod and a mounting body, one end of the connecting rod is connected to the edge of the load platform, and the other end is connected to the mounting body.
[0009] Optionally, the load platform is in a disc structure.
[0010] Optionally, the hook comprises a hook handle and a hook body, a hooking rope hole and a hinge hole are arranged on the hook handle, the hook body is arranged at one end of the hook handle away from the hooking rope hole, and when the hook is hinged on the load platform, the hook body is located below the load platform.
[0011] Optionally, a plurality of hooks are uniformly arranged on the edge of the load platform.
[0012] Optionally, an opening is arranged on the load platform, the opening extends from the edge to the center position of the load platform, and the hook located in the middle of the load platform is hinged to the inner end of the opening.
[0013] The present application has the following technical effects relative to the prior art:
[0014] The test device for the resistance to permanent deformation of the roof support provided by the present application is provided with hooks on the load platform, the hooks are connected with the unhooking ropes, the hooks can lift the heavy objects and then control the falling of the heavy objects, the hook positions on the load platform are fixed, the hooks on the platform center and the edges are arranged, the test requirements of more position impact points are met, the multi-point positioning is completed, the positioning points are impacted one by one, the positioning is accurate, the test time can be fundamentally shortened. The artificial calculation of the impact points is avoided during the detection, the hook positions are directly above the impact points, no other hoisting equipment is needed, the positioning accuracy of the impact points is improved, the number of the detection personnel is reduced, the test time is greatly shortened, and the practicality is high. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments. Obviously, the drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.
[0016] Figure 1 It is a structural schematic diagram of the test device for the resistance to permanent deformation of the roof support of the present application.
[0017] Figure 2 It is a structural schematic diagram of the hook in the present application.
[0018] Figure 3 It is a local enlarged view of the installation position of the hook in the present application.
[0019] Among them, the reference signs are: 1-load platform; 2-hook; 3-unhooking rope; 4-fixing part; 5-hook handle; 6-hook body; 7-hanging rope hole; 8-hinge hole; 9-first hook; 10-second hook; 11-installation body; 12-connecting rod; 13-opening; 14-first groove; 15-second groove; 16-pivot; a-angle. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments only constitute some embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.
[0021] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0022] Example 1:
[0023] like Figures 1-3 As shown, this embodiment provides a test device for the ability of a top support frame to resist permanent deformation, including a load-bearing platform 1, a hook 2 and a release rope 3. The hook 2 is hinged to the load-bearing platform 1, and the hinge position is located at the edge or middle of the load-bearing platform 1. The hook 2 and the load-bearing platform 1 are hinged by a pin 16, and the tail end of the hook 2 is connected to the release rope 3.
[0024] In this embodiment, as Figure 1 and 3 As shown, the load-bearing platform 1 can be a disc structure, and the hooks 2 are multiple and evenly distributed on the load-bearing platform 1. The diameter of the load-bearing platform 1 can be 600 mm.
[0025] Furthermore, in this embodiment, as Figure 1 As shown, the hook 2 includes a first hook 9 and a second hook 10. The first hook 9 is located at the center of the load platform 1 and is used to perform point impact and to balance the center of gravity of the load platform 1 to a certain extent. The second hook 10 is located on the outer circumferential edge of the load platform 1, and preferably there are 9 second hooks 10.
[0026] In this embodiment, as Figure 1 As shown, a fixing part 4 is also provided on the load platform 1. The fixing part 4 is used to fix the load platform 1 to the lifting device, thereby lifting the load platform 1 and the heavy object suspended on the load platform 1 to a certain height to achieve impact. The lifting device of the test device provided in the specific embodiment of this application is on the inner mast crossbeam of the test device itself. The test device is usually a forklift of various types. Fixing the load platform 1 to the inner mast of the forklift itself can realize the self-lifting of the heavy object by the test device, making the test more convenient to complete the test and inspection, without the need for other external vehicles to cooperate in the operation, thus making the test more time-saving and labor-saving.
[0027] Furthermore, in this embodiment, as Figure 1 As shown, there are two fixing parts 4 arranged in parallel at the edge of the load platform 1. The two fixing parts 4 are symmetrically arranged with respect to the diameter of the load platform 1, so that the forces on the two fixing parts 4 are balanced, thus making the installation more stable.
[0028] Furthermore, in this embodiment, as Figure 1As shown, the fixing part 4 comprises a mounting body 11 and a connecting rod 12 for fixing the load platform 1 to the inner gantry of the device to be tested, the connecting rod 12 extends the function of the load platform 1 to some extent, so that the load platform 1 can be located directly above the area to be tested, one end of the connecting rod 12 is connected with the edge of the load platform 1, and the other end is connected with the mounting body 11, and the connecting rod 12 can be a straight metal rod. Figure 1 As shown, the mounting body 11 can be in the form of a "U" structure, one end of which is connected with the connecting rod 12, and the other end is provided with a tension bolt, the "U" structure is clamped inside the inner gantry of the device to be tested, and the fixing part 4 is fixed to the inner gantry through the tension bolt.
[0029] In this embodiment, as shown in the figure, Figure 2 The hook 2 comprises a hook handle 5 and a hook body 6, the hook handle 5 is provided with a rope hole 7 and a hinge hole 8, when the hook 2 is installed on the load platform 1, the rope hole 7 is located above the load platform 1, and the hook body 6 is located below the load platform 1, the hook 2 is hinged together with the load platform 1 through a pin shaft 16 and the hinge hole 8; the load platform 1 is provided with a first recess 14, and a second recess 15 is provided perpendicularly to the first recess 14, when the load platform 1 is viewed from above, the first recess 14 and the second recess 15 form a "cross", the pin shaft 16 is arranged on the hook 2, and then the pin shaft 16 is arranged in the second recess 15, the hook 2 is arranged in the first recess 14, and the hook 2 can be installed on the load platform 1; the hook 2 is designed to have a certain included angle a between the hook handle 5 and the hook body 6, so as to form a whole curved shape, at this time, the curved part is provided with the hinge hole 8, and when the hook 2 is hinged on the load platform 1, the protruding position is directed to the center direction of the load platform 1, and the included angle a is shown in the figure, Figure 2 When the weight is hung on the hook body 6, the hook body 6 is in a vertical state, the vertical state here is that the center line of the hook body 6 is perpendicular, and the rope hole 7 on the hook handle 5 can extend to the outside of the load platform 1, at this time, when a person standing on the ground uses the unhooking rope 3 arranged on the rope hole 7, the pulling force of the unhooking rope 3 has a larger included angle a with the hook handle 5, so that the hook 2 is more easily stressed.
[0030] In this embodiment, as shown in the figure, Figure 1 The load platform 1 is provided with an opening 13, the opening 13 extends to the center position of the load platform 1, and the first hook 9 is hinged inside the opening 13 and at the center position of the load platform 1. The position of the opening 13 can be opposite to the position of the mounting part as shown in the figure. Figure 1 The test device of the present application is excellent and symmetrically arranged as a whole, so that when the fixing part 4 is installed on the inner gantry of the device to be tested, the load platform 1 is balanced in stress.
[0031] The following will describe the specific use mode of the test device provided in the embodiment, and the main steps are as follows:
[0032] (I) Before the test, the center point of the load platform 1 is placed above the driver (sitting or standing) and is fixed to the inner gantry beam through the other end of the mounting part, and the test height is adjusted through the lifting of the inner gantry;
[0033] (II) During the test, the standard impact block is hung on the hook 2, and the unhooking rope 3 is connected with the corresponding hook 2, and one impact test is completed by pulling the unhooking rope 3, when the hook 2 is rotated around the hinge position, at this time the weight hung on the hook body 6 will be free falling under the action of gravity and impact on the roof rack; the impact test of the remaining points is completed in turn by the above method, and the test results can be observed.
[0034] The above test device is used for detection in this embodiment, which avoids manual calculation of impact points (the position of the hook 2 is directly above the impact point), and does not need the assistance of other hoisting equipment, so that the positioning accuracy of the impact point is improved, the number of detection personnel is reduced, and the test time is greatly shortened.
[0035] It should be noted that for those skilled in the art, it is obvious that the present application is not limited to the details of the above exemplary embodiments, and the present application can be implemented in other specific forms without departing from the spirit or basic characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the present application is defined by the appended claims rather than the above description, therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application, and any reference signs in the claims should not be regarded as limiting the claims.
[0036] In the present application, specific examples are applied to describe the principles and implementation modes of the present application, and the above embodiment description is only used to help understand the method of the present application and its core idea; at the same time, for those skilled in the art, according to the idea of the present application, the specific implementation mode and application range will be changed. In view of the above, the content of the present application should not be understood as a limitation.
Claims
1. Apparatus for testing the resistance of a roof rack to permanent deformation, characterised in that: The test device comprises a load platform, hooks and a disengaging rope, the load platform is a disc structure, the hooks are hinged to the edges of the load platform and the middle of the load platform, the edges of the load platform are uniformly provided with a plurality of hooks, the hook comprises a hook handle and a hook body, the hook handle is provided with a hooking rope hole and a hinge hole, the hook body is arranged at the end of the hook handle away from the hooking rope hole, and the hook body is located below the load platform when the hook is hinged to the load platform, and the hook position is directly above the impact point; the load platform is provided with an opening extending from the edge to the center position of the load platform, the hooks located in the middle of the load platform are hinged to the inner end of the opening, the hook positions on the load platform are fixed, which plays a positioning role, the disengaging rope is connected with the tail end of the hook, which can realize the function of lifting the weight and then controlling the weight to fall; the load platform is provided with a fixing part for mounting the load platform on an external lifting device, and the test device is symmetrically arranged as a whole, so that the load platform is balanced when the fixing part is mounted on the inner gantry of the device to be tested.
2. Apparatus according to claim 1, characterised in that: The fixing part is provided with two groups side by side.
3. Apparatus according to claim 1, characterised in that: The fixing part comprises a connecting rod and a mounting body, one end of the connecting rod is connected to the edge of the load platform, and the other end is connected with the mounting body.
Citation Information
Patent Citations
Test block control device for forklift truck jacking frame intensity test
CN101169358A
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CN207957521U
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