A small crispy meat battering machine

Abstract

A meat battering machine, relating to the technical field of meat battering tools, comprises a rotating feed and discharge mesh belt, with the terminal end of the feed and the starting end of the discharge overlapping each other. This invention addresses the drawbacks of conventional battering machines, which waste raw material and labor costs, have low output, and fail to achieve a handmade-like appearance.

Description

Technical Field

[0001] The invention relates to the technical field of meat starching tools, in particular to a small crispy meat starching machine. Background Art

[0002] Sometimes some food materials such as shrimp, chicken nuggets, fish nuggets, scallops, etc. need to be coated with batter before being fried for consumption by consumers. For a large number of ingredients that need to be battered, a machine is needed to batter the ingredients. At present, there are two main battering methods for battering machines for food. One is to place the ingredients on a conveyor belt. During the conveying process, batter is sprayed on the ingredients and batter is applied to the bottom of the ingredients through a material trough located at the bottom of the ingredients; the other is to place the ingredients on a conveyor belt or clamp them, and let the ingredients pass through the batter to be battered. The above battering methods all require that the ingredients be placed before battering, and then battering can be performed. Otherwise, the battering will be uneven, affecting the battering and the final frying effect. Therefore, it is necessary to create a new type of meat battering machine to solve these problems.

[0003] The State Intellectual Property Office of China has published a patent application numbered 201620320939.0 to address the aforementioned issues. The solution comprises a rotating shaft, a first nozzle, a flow limiting valve, a second nozzle, a transmission pipe, and a socket. A conveyor belt is disposed around the rotating shaft, a frame is mounted below the conveyor belt, and the conveyor belt is connected to a universal wheel via the frame. A rotating device is mounted to the right side of the first nozzle, and the first nozzle is connected to the output pipe via the rotating device. A control console is embedded to the left side of the second nozzle. A main shaft sleeve is disposed above the transmission pipe, and a universal wheel is mounted below the frame. A frame is disposed below the slurry hopper, and the slurry hopper is connected to the universal wheel via the frame. A frame is mounted to the left side of the socket. This adjustable meat slurrying machine, equipped with the first and second nozzles, allows for more uniform slurrying of meat and a more pronounced slurrying effect. Three slurry hoppers are also provided, allowing for adjustment of the slurry content, making cleaning and maintenance relatively easy.

[0004] However, as this method was used in production, the following shortcomings of the device gradually emerged:

[0005] First, the problem at the feeding end of ordinary battering machines is that meat strips (small crispy meat) can easily enter the mesh belt, causing the product to deform and difficult to fall off, which eventually leads to accumulation at the bottom of the equipment, increasing the difficulty of cleaning.

[0006] Secondly, the feeding end of the ordinary sizing machine is a scraper-type scraping, which increases the scraping amount and causes uneven sizing of the product and product leakage. The bottom of the scraper is not equipped with a baffle, causing a large amount of product slurry to drip onto the mesh belt at the discharge end, thereby increasing the adhesion of the mesh belt and affecting the drop of the product.

[0007] Third, the feeding terminal and the discharging terminal of the ordinary sizing machine adopt a height difference transition or a plane transition, which causes the product to roll back at the connection point. The product cannot fall normally on the discharging mesh belt, and normal transmission cannot be achieved, and the product is not straightened.

[0008] Fourth, the discharge end of the ordinary sizing machine adopts a long-distance adjustable type, and the bottom of the mesh belt is a flat plate. The long-distance adjustability increases the difficulty of splicing the equipment. The bottom of the mesh belt is a flat plate, and the product cannot fall normally on the rear-end splicing equipment. There is no through-shaft scraping shaft at the discharge end, resulting in uneven slurry volume on the back and front of the product.

[0009] In summary, the existing technology has obvious inconveniences and defects in actual use, so it is necessary to improve it. Summary of the Invention

[0010] In view of the defects in the existing technology, the present invention provides a small crispy meat battering machine to solve the problems of the traditional technology of wasting raw material costs, labor costs, low output, and the product appearance cannot achieve a handmade effect.

[0011] In order to solve the above problems, the present invention provides the following technical solutions:

[0012] A small crispy meat battering machine comprises a rotatable feeding conveyor mesh belt and a discharging conveyor mesh belt; and the terminal end of the feeding conveyor mesh belt and the starting end of the discharging conveyor mesh belt are overlapped.

[0013] As an optimized solution, the slope of the terminal end of the discharging conveyor belt is adjusted by a swing bracket.

[0014] As an optimized solution, a through-axis transition wheel is rotatably installed at the terminal end of the feed conveyor mesh belt.

[0015] As an optimized solution, avoidance annular grooves are provided on the peripheral wall of the through-shaft transition wheel in parallel along its axial direction to avoid the connection points between each section of the feed conveyor belt.

[0016] As an optimized solution, a slurry baffle is further provided below the terminal end of the feed conveyor mesh belt, and the slurry baffle is located in the area between the upper belt and the lower belt of the feed conveyor mesh belt.

[0017] As an optimized solution, the portion of the discharging conveyor belt close to the swing bracket is also provided with a through-axis drag shaft for supporting it and rotating in parallel.

[0018] As an optimized solution, the number of sections of the infeed conveyor mesh belt and the outfeed conveyor mesh belt is 9, and the pitch is 5-7 mm.

[0019] As an optimized solution, a mesh belt support plate is further provided at the starting end of the feed conveyor mesh belt, and the mesh belt support plate is located in the area between the upper belt and the lower belt of the feed conveyor mesh belt.

[0020] As an optimized solution, the mesh belt support plate is also provided with an avoidance groove for avoiding the connection points between each section of the feed conveyor mesh belt.

[0021] As an optimized solution, an avoidance gap is provided at the overlapping position between the infeed conveyor mesh belt and the outfeed conveyor mesh belt.

[0022] As an optimized solution, the feed conveyor mesh belt is also swingably provided with a vibration plate at a position in front of the through-axle transition wheel.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] Increase production, reduce labor and raw material costs, and completely achieve the effect of imitating handmade appearance of products; the mesh belt support plate is added to the feeding conveyor mesh belt, and the probability of meat strips (small crispy meat) entering the mesh belt is greatly reduced, thereby increasing the qualified rate of products and the increase of production; the overlap between the feeding conveyor mesh belt and the discharging conveyor mesh belt can better straighten the shape of the product and reduce the phenomenon of meat strips (small crispy meat) being pushed out of the meat; the slurry baffle is added to the feeding conveyor mesh belt to reduce the slurry dripping to the discharging conveyor mesh belt (reduce the adhesion of the discharging conveyor mesh belt to the product), and the through-axis transition wheel plays the role of scraping the slurry, ensuring the smooth and smooth operation of the product. In order to ensure that the slurry is more uniform, two through-axis drag shafts are added to the end of the feeding conveyor belt, which can realize the transition of meat strips and eliminate the unevenness of the slurry; the end of the discharging conveyor belt is set downward, and a downward hollowing method is adopted to speed up the speed and time of the meat strips falling and better connect with the fryer. The increase in output is directly achieved in a linear manner. Compared with the ordinary slurrying machine, the output is increased and the cost is reduced with the same raw materials and slurry, which greatly beautifies the appearance of the product; reduces the production cost and labor output, has a simple structure and a long service life; simple structure and stable operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly describes the drawings required for the specific embodiments or the description of the prior art. Similar elements or parts are generally identified by similar reference numerals throughout the drawings. Elements or parts in the drawings are not necessarily drawn to scale.

[0026] Figure 1 It is a structural schematic diagram of the present invention;

[0027] Figure 2 This is a schematic structural diagram of the through-shaft transition wheel of the present invention;

[0028] Figure 3 It is a structural schematic diagram of the feeding conveyor mesh belt of the present invention;

[0029] Figure 4 It is a structural schematic diagram of the mesh belt support plate of the present invention;

[0030] In the figure: 1-feeding conveyor mesh belt, 2-discharging conveyor mesh belt, 3-mesh belt supporting plate, 4-through-shaft transition wheel, 5-vibrating plate, 6-slurry baffle, 7-through-shaft drag shaft, 8-swing bracket, 9-avoidance ring groove, 10-avoidance groove. DETAILED DESCRIPTION

[0031] The following embodiments of the technical solution of the present invention will be described in detail with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention and are therefore only examples and are not intended to limit the scope of protection of the present invention.

[0032] like Figures 1 to 4 As shown, the crispy pork battering machine includes a rotatable feed conveyor mesh belt 1 and a discharge conveyor mesh belt 2; and the terminal end of the feed conveyor mesh belt 1 and the starting end of the discharge conveyor mesh belt 2 are overlapped, and the slope of the terminal end of the discharge conveyor mesh belt 2 is adjusted by a swing bracket 8.

[0033] One end of the swing bracket 8 is hinged to the rear end of the frame for fixing the discharging conveyor belt 2, and the slope can be adjusted by adjusting the inclination angle of the swing bracket 8.

[0034] The terminal end of the feeding conveying mesh belt 1 is rotatably mounted with a through-shaft transition wheel 4 .

[0035] The upper edge of the peripheral wall of the through-shaft transition wheel 4 is provided with avoidance annular grooves 9 arranged in parallel along the axial direction thereof for avoiding the connection points between each section of the feed conveyor mesh belt 1 .

[0036] A slurry baffle 6 is further provided below the terminal end of the feed conveyor mesh belt 1 , and the slurry baffle 6 is located in the area between the upper belt and the lower belt of the feed conveyor mesh belt 1 .

[0037] The portion of the discharge conveyor mesh belt 2 close to the swing bracket 8 is also provided with a through-axis drag shaft 7 for supporting it and rotating in parallel.

[0038] The number of sections of the infeed conveyor mesh belt 1 and the outfeed conveyor mesh belt 2 is 9, and the pitch is 5-7 mm.

[0039] A mesh belt support plate 3 is further provided at the starting end of the feed conveyor mesh belt 1 , and the mesh belt support plate 3 is located in the area between the upper belt and the lower belt of the feed conveyor mesh belt 1 .

[0040] The mesh belt support plate 3 is also provided with an avoidance groove 10 for avoiding the connection points between each section of the feed conveyor mesh belt 1.

[0041] An avoidance gap is provided at the overlapping position between the infeed conveyor mesh belt 1 and the outfeed conveyor mesh belt 2.

[0042] The feeding conveyor mesh belt 1 is located in front of the through-axis transition wheel 4 and is also provided with a swinging vibration plate 5, wherein one end of the vibration plate 5 is hingedly provided, and the vibration plate 5 is driven to swing rapidly by the hinged end, thereby achieving vibration and shaking off the crispy meat on the feeding conveyor mesh belt 1.

[0043] 1. Among the existing problems, the problem at the feeding end of the ordinary sizing machine is that meat strips (small crispy meat) easily enter the mesh belt, causing the product to deform and difficult to fall off, so that it eventually accumulates at the bottom of the equipment, increasing the difficulty of cleaning. In response to this problem, the following technical solutions are used to solve it:

[0044] (1) Reduce the mesh belt pitch (lateral distance between mesh belts) according to the size of the meat strips.

[0045] (2) Increase the number of mesh belt sections (vertical distance between mesh belts) according to the size of the meat strips.

[0046] (3) A grooved mesh belt support plate 3 is added to the bottom of the mesh belt.

[0047] The number of sections of the ordinary sizing machine mesh belt is 7, and the number of sections of the new sizing machine mesh belt is 9. The pitch of the ordinary mesh belt is 8-10mm, and the pitch of the new sizing machine mesh belt is 5-7mm. After implementation, more than 95% of the meat strips will not enter or get stuck in the mesh belt.

[0048] 2. The feeding terminal of the ordinary sizing machine is a scraper-type scraper, which increases the scraping amount and causes uneven sizing of the product and leakage of the product. There is no baffle at the bottom of the scraper, which causes a large amount of product slurry to drip onto the mesh belt at the discharge end, thereby increasing the adhesion of the mesh belt and affecting the falling of the product. In response to this problem, the following technical solutions are used to solve it:

[0049] (1) Change the scraper type scraper to the through-shaft transition wheel 4 type scraper.

[0050] (2) Add a slurry baffle 6 at the feeding terminal.

[0051] The width of the scraper blade of the new sizing machine is changed to Figure 2 Through-shaft type, the through-shaft is slotted at the bend of the mesh belt, so as to achieve full contact between the mesh belt and the shaft and realize the scraping, so that the sizing amount of the product is effectively guaranteed. At the same time, a baffle is added at the end of the feed end, which can effectively reduce the slurry dripping on the mesh belt at the discharge end, resulting in excessive slurry on the discharge conveyor mesh belt 25, affecting the adhesion and falling of the meat strips on the discharge conveyor mesh belt 25

[0052] 3. The feeding terminal and the discharging terminal of the ordinary sizing machine adopt a height difference transition or a plane transition, which causes the product to roll back at the joint. The product cannot fall normally on the discharging mesh belt, and normal transmission cannot be achieved. The product is not straightened out. In response to this problem, the following technical solutions are used to solve it:

[0053] (1) Increase the speed of the discharging mesh belt.

[0054] (2) The terminal of the feed and the front end of the discharge adopt a gap overlapping transition.

[0055] The new sizing machine replaces the speed ratio of the reducer at the discharge end, and the terminal at the feed end adopts a gap overlapping transition method. The mesh belt at the discharge end can automatically correct the direction in which the product falls on the mesh belt, which completely straightens the product. The feed mesh belt will not roll the product back, and 99% of the product falls on the mesh belt at the discharge end.

[0056] 4. The discharge end of the ordinary sizing machine adopts a long-distance adjustable type, and the bottom of the mesh belt is a flat plate. The long-distance adjustable type increases the difficulty of equipment splicing. The flat bottom of the mesh belt cannot normally fall on the rear-end splicing equipment. There is no through-shaft scraping shaft at the discharge end, resulting in uneven slurry volume on the back and front of the product. In response to this problem, the following technical solutions are used to solve it:

[0057] (1) Shorten and adjust the discharge end.

[0058] (2) Add a through-shaft scraping shaft.

[0059] (3) The discharge terminal adopts a hollow type.

[0060] (4) The slope of the discharge end becomes steeper.

[0061] The new equipment adjusts the discharge end by shortening the equipment, and the overlap adjustment between equipment is more convenient. The through-axis scraping shaft can effectively scrape the slurry to achieve uniform slurry. The discharge end adopts a hollow type and changes the slope of the discharge end. The product can achieve more than 95% of the overlapping equipment at the end of the drop.

[0062] The driving methods and peripheral components of the feed conveyor mesh belt and the discharge conveyor mesh belt are all commonly used in daily life. Since they are well known to those skilled in the art, they will not be described in detail here.

[0063] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or make equivalent replacements for some or all of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and description of the present invention.

Claims

1. A small crispy meat battering machine, characterized by: It comprises a rotating feed conveyor mesh belt (1) and a discharge conveyor mesh belt (2); and the terminal end of the feed conveyor mesh belt (1) and the starting end of the discharge conveyor mesh belt (2) are overlapped. The terminal end of the feed conveyor belt (1) is rotatably mounted with a through-shaft transition wheel (4). The peripheral wall of the through-axis transition wheel (4) is provided with avoidance annular grooves (9) arranged in parallel along its axial direction for avoiding the connection points between each section of the feed conveyor mesh belt (1). A slurry baffle (6) is further provided below the terminal end of the feed conveyor mesh belt (1), and the slurry baffle (6) is located in the area between the upper belt and the lower belt of the feed conveyor mesh belt (1). The feed conveyor mesh belt (1) is located in front of the through-shaft transition wheel and is also provided with a vibration plate (5) for swinging, and the through-shaft transition wheel (4) plays the role of scraping pulp.

2. The crispy pork battering machine according to claim 1, characterized in that: The slope of the terminal end of the discharging conveyor belt (2) is adjusted by a swing bracket (8).

3. The crispy pork battering machine according to claim 2, characterized in that: The portion of the discharge conveyor mesh belt (2) close to the swing bracket (8) is also provided with a through-axle drag shaft (7) for supporting the portion in parallel rotation.

4. The crispy pork battering machine according to claim 1, characterized in that: The number of sections of the infeed conveyor mesh belt (1) and the outfeed conveyor mesh belt (2) is 9, and the pitch is 5-7 mm.

5. The crispy pork battering machine according to claim 1, characterized in that: A mesh belt support plate (3) is further provided at the starting end of the feed conveyor mesh belt (1), and the mesh belt support plate (3) is located in the area between the upper belt and the lower belt of the feed conveyor mesh belt (1).

6. The crispy pork battering machine according to claim 5, characterized in that: The mesh belt support plate (3) is also provided with an avoidance groove (10) for avoiding the connection points between each section of the feed conveyor mesh belt (1).

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