A structure of a soft-ring aluminum-plastic combined water cap with a boss that enables continuous assembly

By designing a structure with a molded cam and a positioning cam, continuous and fully automatic assembly of an aluminum-plastic combined water cover with a boss soft ring is achieved, solving the problems of low assembly efficiency, high labor intensity and high production costs in the prior art, and improving production efficiency and product quality.

CN111531905BActive Publication Date: 2025-06-27BEIJING NAT INNOVATION INST OF LIGHTWEIGHT LTD +1
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Patent Information

Application Number
CN202010284546.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-04-13
Publication Date
2025-06-27
Estimated Expiration
2040-04-13

AI Technical Summary

Technical Problem

The assembly of existing aluminum-plastic combined water covers with boss soft rings mainly relies on manual work, resulting in low assembly efficiency, high labor intensity, high production costs and uneven quality.

Method used

A structure with a forming cam, a forming rotary plate, a positioning rotary plate and a positioning cam is designed. Through the cooperation of the forming guide sleeve, a forming rod, a positioning guide sleeve and a positioning rod, the continuous and fully automatic assembly of the soft ring and the cover body is realized.

Benefits of technology

It realizes continuous and fully automatic assembly of soft rings and covers, improves production efficiency and product quality, reduces labor intensity and production costs, effectively guarantees product supply, and improves the company's market competitiveness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a structure for continuous assembly of a soft-ring aluminum-plastic combined water cover with a boss, mainly including a forming structure and a positioning structure, which can realize the continuous fully automatic assembly of two components, namely the soft ring and the cover body. Its main feature is that a forming head formed according to a preset shape is arranged in the forming structure part, a buffer pad is used to avoid hard contact during the forming process, a discharge ring is arranged between the inner positioning head and the forming head, which can automatically push out the assembled product; a positioning rod is arranged in the positioning structure part to perform external dimension positioning on the cover body and provide the supporting force for the boss part during pressing to prevent the product from deforming; a cover support is arranged in the inner hole of the positioning rod for feeding support, and is fixed by a fixing pin and can slide in the positioning rod. The beneficial effect of the present invention is to realize the continuous fully automatic assembly of the two components of the soft ring and the cover body, greatly improving the production efficiency and product quality.
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Description

Technical Field

[0001] The present invention belongs to the field of bottle cap processing equipment in the packaging industry, and particularly relates to a structure for continuously assembling a soft-ring aluminum-plastic combined water cap with a boss that can achieve continuous assembly. Background Art

[0002] For the assembly of the existing soft-ring aluminum-plastic combined water cap with a boss, generally pure manual assembly is adopted. The ring and the cap are assembled together manually, and then the hemming is carried out manually using a fixture; due to the low strength of the ring, the original rolling structure cannot achieve the hemming operation. Manual operation has low assembly efficiency, high labor intensity, and uneven quality, which not only increases the production cost but also reduces the market competitiveness. Summary of the Invention

[0003] The present invention provides a structure for continuously assembling a soft-ring aluminum-plastic combined water cap with a boss, which changes the original assembly mode and solves the problems of low assembly efficiency, high labor intensity, high production cost, etc. existing in the background art.

[0004] The technical solution of the present invention is realized as follows: A structure for continuously assembling a soft-ring aluminum-plastic combined water cap with a boss mainly includes a forming cam, a forming turntable, a positioning turntable, and a positioning cam. The feature is that a forming guide sleeve is provided on the forming turntable, a forming rod is provided in the inner hole of the forming guide sleeve, the upper end of an inner positioning head is connected to a forming pin, and the guide wheel of the forming pin is in the cam groove of the forming cam; a receiving tray is provided on the upper end surface of the positioning turntable, a positioning guide sleeve is provided on the lower end surface, and the cam groove of the positioning cam is provided with a positioning pin guide wheel, and the other end of the positioning pin is connected to a positioning rod.

[0005] Preferably, the lower end surface of the forming guide sleeve is connected to a forming head guide sleeve, a buffer pad and a forming head are provided in the inner hole, a discharging ring is provided between the inner positioning head and the forming head, and a compression spring is provided between the discharging ring and the forming rod.

[0006] Preferably, a positioning rod is provided in the positioning guide sleeve, a cap support is provided in the positioning rod, and a fixing pin is provided in the pin holes of the cap support and the positioning turntable.

[0007] Preferably, the forming head can be designed into a required shape according to actual requirements.

[0008] The beneficial effect of the present invention is: realizing the continuous full-automatic assembly of the two components of the soft ring and the cap body, greatly improving the production efficiency and product quality, reducing the labor intensity and production cost, effectively guaranteeing the product supply, and improving the market competitiveness of the enterprise. Brief Description of the Drawings

[0009] Figure 1 It is a schematic structural diagram of the present invention;

[0010] Figure 2Schematic enlarged view of the structure forming part of the present invention;

[0011] Figure 3 Schematic enlarged view of the structure positioning part of the present invention;

[0012] Figure 4 Schematic view of the structure product of the present invention;

[0013] Part description: 1. Forming cam; 2. Forming pin; 3. Forming rod; 4. Forming turntable; 5. Forming guide sleeve; 6. Compression spring; 7. Buffer pad; 8. Unloading ring; 9. Inner positioning head; 10. Forming head guide sleeve; 11. Forming head; 12. Material receiving tray; 13. Positioning turntable; 14. Cover holder; 15. Fixed pin; 16. Positioning guide sleeve; 17. Positioning cam; 18. Positioning pin; 19. Positioning rod; 20. Product soft ring; 21. Product cover Detailed implementation mode

[0014] For better understanding and implementation, the present invention will be further described below with reference to the accompanying drawings:

[0015] A structure for continuous assembly of a soft-ring aluminum-plastic combined water cover with a boss, mainly including a forming cam 1, a forming turntable 4, a positioning turntable 13, and a positioning cam 17. It is characterized in that a forming guide sleeve 5 is provided on the forming turntable 4, a forming rod 3 is provided in the inner hole of the forming guide sleeve 5, an inner positioning head 9 is provided at the lower end of the forming rod 3, the upper end of the inner positioning head 9 is connected to the forming pin 2, and the guide wheel of the forming pin 2 is in the cam groove of the forming cam 1; a material receiving tray 12 is provided on the upper end surface of the positioning turntable 13, a positioning guide sleeve 16 is provided on the lower end surface, the cam groove of the positioning cam 17 is provided with the guide wheel of the positioning pin 18, and the other end of the positioning pin 18 is connected to the positioning rod 19.

[0016] Preferably, the lower end surface of the forming guide sleeve 5 is connected to the forming head guide sleeve 10, a buffer pad 7 and a forming head 11 are arranged in the inner hole, a unloading ring 8 is arranged between the inner positioning head 9 and the forming head 11, and a compression spring 6 is arranged between the unloading ring 8 and the forming rod 3.

[0017] Preferably, a positioning rod 19 is arranged in the positioning guide sleeve 16, a cover holder 14 is arranged in the positioning rod 19, and a fixed pin 15 is arranged in the pin holes of the cover holder 14 and the positioning turntable 13.

[0018] Preferably, the forming head 11 can be designed into a required shape according to actual requirements.

[0019] According to the above implementation mode, the specific working process is analyzed as follows:

[0020] After the soft ring 20 enters the material receiving tray 12, the forming cam 1 drives the forming pin 2 to press down the forming rod 3, and the inner positioning head 9 positions and grabs the soft ring 20.

[0021] After the cover body 21 enters the material receiving tray 12, under the drive of the forming cam 1, the forming rod 3 sleevs the soft ring 20 on the cover body 21. After that, the forming cam 1 temporarily maintains the stroke unchanged.

[0022] Continuing to rotate, the positioning cam 17 toggles the positioning pin 18 to push up the positioning rod 19 until the bottom edge of the boss of the cover body 21.

[0023] After reaching the position, simultaneously, the positioning cam 17 pushes up the positioning rod 19, and the forming cam 1 drives the forming rod 3 to move upward by the same set distance.

[0024] After reaching the set distance, the positioning cam 17 temporarily maintains the stroke unchanged, and the forming cam 1 drives the forming rod 3 to move upward by the set distance.

[0025] After reaching the set distance, the positioning cam 17 continues to push up the positioning rod 19 to the set distance to complete the forming and assembly. During the assembly process, the buffer pad 7 can effectively eliminate the hard assembly force and avoid damaging the finished product.

[0026] After forming, the forming rod 3 and the positioning rod 19 move downward and reset simultaneously. During the downward movement, the spring 6 presses the unloading ring 8 to push the finished product out of the forming head 11. Under the action of the cover support 14, the cover body 21 is pushed out of the positioning rod 19.

[0027] The entire structure continues to operate to the discharging position, and the product is pushed away from the material receiving tray 12. Since it is continuous feeding and continuous rotation, this structure realizes continuous automated operation.

Claims

1. A structure for continuous assembly of a soft-ring aluminum-plastic combined water cover with a boss, mainly including a forming cam (1), a forming rotating plate (4), a positioning rotating plate (13), and a positioning cam (17), characterized in that A forming guide sleeve (5) is provided on the forming rotating plate (4). A forming rod (3) is arranged in the inner hole of the forming guide sleeve (5). An inner positioning head (9) is provided at the lower end of the forming rod (3), and the upper end of the inner positioning head (9) is connected to a forming pin (2). The guide wheel of the forming pin (2) is in the cam groove of the forming cam (1). The lower end face of the forming guide sleeve (5) is connected to a forming head guide sleeve (10), and a buffer pad (7) and a forming head (11) are arranged in the inner hole. A discharge ring (8) is arranged between the inner positioning head (9) and the forming head (11), and a compression spring (6) is arranged between the discharge ring (8) and the forming rod (3). A material receiving tray (12) is provided on the upper end face of the positioning rotating plate (13), and a positioning guide sleeve (16) is provided on the lower end face. The cam groove of the positioning cam (17) is provided with a guide wheel of a positioning pin (18), and the other end of the positioning pin (18) is connected to a positioning rod (19). The positioning rod (19) is arranged in the positioning guide sleeve (16), a cover support (14) is arranged in the positioning rod (19), and a fixing pin (15) is arranged in the pin holes of the cover support (14) and the positioning rotating plate (13).

2. The structure of a soft-ring aluminum-plastic combined water cap with a boss that can achieve continuous assembly according to claim 1, characterized in that The forming head (11) can be designed into a required shape according to actual requirements.

Citation Information

Patent Citations

  • Bottle cap folding machine

    CN203937178U

  • Continuous assembly structure of aluminum-plastic combined water cover with boss and soft ring

    CN214239628U