A cooling and koji adding device, a method and a system for cooling and piling up

By designing a cooling and koji device, the sliding cooling components and blowers are used to achieve automatic cooling and koji of the wine lees, which solves the problems of high labor intensity and low production efficiency caused by manual operations in the prior art, and improves the stability of brewing quality.

CN111532818BActive Publication Date: 2025-05-27YICHANG JIEWEI MACHINERY EQUIP
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Patent Information

Application Number
CN202010413409.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-05-15
Publication Date
2025-05-27
Estimated Expiration
2040-05-15

AI Technical Summary

Technical Problem

In the prior art, the process of turning and drying and adding koji by lees relies on manual operations, has high labor intensity, low production efficiency, and is difficult to control the temperature and uniformity of adding koji by lees, affecting the stability of brewing quality.

Method used

A cooling and whipping device is designed, including a sliding cooling component, a vertical blower, a bead bucket and a temperature detector. The sliding cooling component slides along the surface of the cooling plate, and the blower is used to cool and add whipping at the same time to realize the automatic aggregate dispersion, cooling and whipping of whipping of the wine lees.

Benefits of technology

It greatly reduces labor intensity, improves production efficiency, realizes automatic control of the temperature and uniformity of wine lees, and improves the stability of brewing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

A cooling and koji adding device, a method and a system for cooling and piling up. The cooling and koji adding device includes a sliding cooling component arranged on a cooling plate, and the sliding cooling component can slide along the surface of the cooling plate; a vertical blower, a koji powder hopper and / or a tail wine hopper are arranged on the sliding cooling component; the method for cooling and piling up includes aggregate breaking, cooling and koji adding, and material collecting and piling up; the cooling and piling up system includes a cooling and koji adding device and a conveying system, and the discharging end of the cooling and koji adding device is connected to a conveying device; the cooling and koji adding device includes a sliding cooling component arranged on a cooling plate, and the sliding cooling component can slide along the surface of the cooling plate; a vertical blower, a koji powder hopper and / or a tail wine hopper are arranged on the sliding cooling component. The advantages of the present invention are to transform the original traditional process, combine the entire process and procedures of cooling and piling up in brewing with automated production, carry out transformation and upgrading, realize aggregate breaking of distiller's grains, automatic alternating cloth feeding, automatic control of the micro blower for cooling, automatic koji adding and stirring, automatic collection, conveying and piling up, greatly improve the degree of automation, can greatly reduce the labor intensity, improve the production efficiency, and at the same time improve the stability of the brewing quality.
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Description

Technical Field

[0001] The invention relates to a wine making method and equipment, and in particular to a cooling and koji adding device, a cooling and piling method and system. Background Art

[0002] To brew liquor by the solid-state method, steam is used to distill the mash in the steamer barrel. After the distillation is completed, the residue in the steamer barrel is the lees. Since the temperature of the lees is very high, they need to be turned over and aired in time to quickly lower their temperature for the next step of use. The existing turning and airing method is manual, that is, the lees are spread out and turned over manually from time to time. This manual turning and airing method has high labor intensity, the lees are easy to clump when spread out, and the production efficiency is low; and it is difficult to control the temperature of the lees during the turning and airing process. After the lees are turned over and aired, koji needs to be added. The existing method is to use manual addition and stirring, which is not only labor-intensive, but also difficult to control the amount of koji added and the stirring uniformity, which is not conducive to the stability of the wine quality. Summary of the invention

[0003] The purpose of the present invention is to provide a cooling and koji adding device, a cooling and piling method and system, which can greatly reduce the labor intensity and realize the automated production of steaming, cooling, adding koji and piling by cooling the sprinkling trough and adding koji simultaneously.

[0004] To achieve the above object, the technical solution of the present invention is that a cooling and bending device includes a sliding cooling component arranged on a cooling plate, and the sliding cooling component can slide along the surface of the cooling plate;

[0005] A vertical blower, a koji powder bucket and / or a tail wine bucket are arranged on the sliding cooling component.

[0006] Preferably, the cooling plate is a conveyor belt.

[0007] Preferably, the sliding cooling component is also provided with a first dispersing component.

[0008] Preferably, a second dispersing component is provided at the discharging end of the cooling plate.

[0009] Preferably, the sliding cooling component is also provided with a temperature detector and a water spray head, the water spray head is connected to the electric control valve, and the temperature detector is connected to the electric control valve via a controller.

[0010] The method of spreading and cooling and piling up includes breaking up the aggregate, cooling and adding koji, collecting the materials and piling up;

[0011] The aggregate is broken up, and the lees after leaving the retort are preliminarily broken up and then evenly spread on the surface of the cooling plate of the cooling and koji adding device;

[0012] The cooling and adding koji, the sliding cooling part of the cooling and adding koji device slides along the surface of the cooling plate, the vertical blower of the sliding cooling part cools down the wine lees on the surface of the cooling plate, and adds koji powder to the wine lees on the surface of the cooling plate through the koji powder hopper and / or the tail wine hopper of the sliding cooling part;

[0013] The materials are collected and piled up, and after the addition of koji is completed, the materials are mixed and piled up.

[0014] Preferably, the cooling and koji-adding process also includes adding and mixing immediately; in the adding and mixing immediately, the first breaking up component of the cooling and koji-adding device breaks up the lees on the surface of the cooling plate and mixes the koji powder with the lees.

[0015] The cooling and piling system includes a cooling and koji adding device and a conveying system, wherein the discharging end of the cooling and koji adding device is connected to the conveying device;

[0016] The cooling and bending device comprises a sliding cooling component arranged on the cooling plate, and the sliding cooling component can slide along the surface of the cooling plate;

[0017] A vertical blower, a koji powder bucket and / or a tail wine bucket are arranged on the sliding cooling component; and the cooling plate is a conveyor belt.

[0018] Preferably, the system further comprises a pile-forming component, and the pile-forming component is connected to the conveying system;

[0019] The stacking component includes a distributor, a distribution chain plate, a receiving chain plate, and a stacking truss. The distributor is placed at one end of the distribution chain plate, and the other end of the distribution chain plate is connected to the receiving chain plate. The distribution chain plate and the receiving chain plate are fixed on the stacking truss, and the stacking truss can move horizontally.

[0020] Preferably, the material distributor can swing up and down relative to the material distribution chain plate.

[0021] Preferably, the system further comprises a lees receiving bucket, and the lees receiving bucket is connected to the steamer.

[0022] Preferably, the system further comprises a dispersion bin connected to the cooling and koji adding device; a horizontal blower is arranged in the dispersion bin.

[0023] Preferably, the system comprises at least two parallel cooling and koji adding devices; a plurality of the cooling and koji adding devices are all connected to the dispersion bin;

[0024] A transverse material distribution device is provided on the dispersion bin, and the transverse material distribution device spans over the cooling plates of the plurality of cooling and curving devices. The transverse material distribution device reciprocates over the plurality of cooling and curving devices through a double-guide linear slide.

[0025] Preferably, the wine lees receiving bucket comprises a receiving bucket with an opening at the lower end, a discharge chain plate is provided at the lower end of the receiving bucket, and a third breaking component is provided at the discharge end of the receiving bucket.

[0026] Preferably, the cooling and koji adding device is provided with a temperature sensor, and the conveying device is driven by a second driving device;

[0027] The temperature sensor is connected to the second driving device through a controller.

[0028] Compared with the existing traditional technology, the advantages of the present invention are:

[0029] 1. After the wine lees are heated by the steamer, the temperature reaches above 90 degrees Celsius. The traditional method needs to cool down to the process temperature, such as 16 degrees Celsius, and then add koji. The present invention combines the original two steps into one by directly spreading the wine lees on a cooling plate, directly blowing air to cool it down, and adding koji at the same time.

[0030] 2. The temperature detector on the cooling and koji adding device detects the temperature of the lees spread on the cooling board. When the temperature is too high, water is sprayed to cool the lees. Compared with traditional natural cooling, the humidity of some lees will increase, but it will not affect the entire winemaking process.

[0031] 3. The entire process of cooling and piling is fully automated, upgrading the original traditional process to achieve the dispersion of lees, automatic control of micro-fan cooling, automatic addition of koji and stirring, automatic collection, transportation and piling, which greatly improves the degree of automation of the entire process, greatly reduces labor intensity, improves production efficiency, and at the same time improves the stability of wine quality.

[0032] 4. Parallel alternating feeding, the feeding is uniform and accurate, and the cooling cycle time of the feeding is greatly reduced. The horizontal feeding machine and the two rows of parallel steel belt cooling machines work alternately, always keeping the feeding machine in the working state of feeding on one row of steel belt cooling machines, and the lees that have been fed on the other row of cooling machines also maintain the working state of rapid and consistent cooling under the action of the blast system.

[0033] 5. Accurately add koji powder, monitor the temperature of the lees according to the temperature sensors, control the start and stop of the koji adding and mixing vehicle, spread the koji powder or tail wine evenly on the surface of the lees, and start the stirring mode on the koji adding and mixing vehicle to mix the koji powder (tail wine) and lees, and further accelerate the mixing of the koji powder (tail wine) and lees during the material collection process in the later process.

[0034] 6. Design a more reasonable new stacking machine to ensure strict compliance with process requirements, layer by layer from the inside to the outside and from the bottom to the top for material distribution; the stacked materials are uniform and loose without lumps; the operation efficiency is high; the height difference of the online stacking mechanism is small, reducing the phenomenon of smashing the grains; the degree of automation is high, greatly saving manpower and having a high stacking operation efficiency. Brief Description of the Drawings

[0035] The present invention will be further described below in conjunction with the drawings and embodiments.

[0036] Figure 1 It is the front view of the cooling and koji adding device.

[0037] Figure 2 It is the top view of the cooling and koji adding device.

[0038] Figure 3 It is the control schematic diagram of the cooling and stacking device.

[0039] Figure 4 It is the front view of the system structure of cooling and stacking.

[0040] Figure 5 It is the top view of the system structure of cooling and stacking.

[0041] Figure 6 It is the front view of the structure of the stacking component.

[0042] Figure 7 It is the right view of the structure of the stacking component.

[0043] Figure 8 It is the front view of the dispersion bin of the cooling and koji adding device.

[0044] Figure 9 It is the partial left view of the dispersion bin of the cooling and koji adding device.

[0045] Figure 10 It is the front view of the horizontal material distribution device.

[0046] Figure 11 It is the top view of the horizontal material distribution device.

[0047] Figure 12 It is the control schematic diagram of the conveying system.

[0048] Figure 13 It is the front view of the structure of the conveying system.

[0049] Figure 14 It is the top view of the structure of the conveying system.

[0050] In the figure: a mixing steamer 1, a cooling and koji adding device 4, a conveying system 5, a piling component 6, a horizontal material distribution device 7, a sliding cooling component 8, a cooling plate 10, a lees receiving bucket 12, a third breaking up component 13, a discharging chain plate 14, a horizontal blower 15, a vertical blower 16, a koji powder bucket (and / or a tail wine bucket) 17, a material receiving trough 19, a lifting chain plate 22, a material distribution platform 23, a transition chain plate 24, a moving chain plate 25, a walking truss 26, a material distributor 27, a material distribution chain plate 28, a material receiving chain plate 29, a first breaking up component 30, a temperature detector 31, a water spray head 32, an electric control valve 33, a controller 34, a dispersion bin 35, and a second drive device drive 36. DETAILED DESCRIPTION

[0051] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0052] like Figure 1 , 2 In the present invention, a cooling and bending device comprises a sliding cooling component 8 arranged on a cooling plate 10, and the sliding cooling component 8 can slide along the surface of the cooling plate 10. Generally, preferably, the sliding cooling component 8 slides along the long side of the cooling plate 10 to extend the cooling distance to the maximum extent. If the site conditions do not allow, it can also slide along the short side of the cooling plate 10. The sliding cooling component 8 is preferably a trolley driven by an electric drive or a pneumatic drive. Preferably, the cooling plate 10 is a conveyor belt, and the material of the conveyor belt is stainless steel.

[0053] Preferably, two parallel cooling and koji adding devices are connected to the dispersion bin;

[0054] A vertical blower 16, a koji powder bucket 17 and / or a tail wine bucket 18 are provided on the sliding cooling component 8. The koji powder bucket 17 is filled with koji powder, and the tail wine bucket 18 is filled with tail wine. When the sliding cooling component 8 slides along the cooling plate 10, the koji powder and / or tail wine are added to the lees. A plurality of vertical blowers 16 are provided on the sliding cooling component 8, and the air outlets of the vertical blowers 16 blow vertically toward the surface of the cooling plate 10.

[0055] Preferably, a first dispersing component 30 is also provided on the sliding cooling component 8. The first dispersing component 30 is preferably a stirring roller driven by a corresponding driving device, which can disperse the lees on the surface of the cooling plate 10, and at the same time disperse and mix the koji powder and / or tail wine with the lees.

[0056] Preferably, a material receiving trough 19 is provided at the discharging end of the cooling plate 10 , and the mixture of lees, koji powder and / or tail wine discharged from the cooling plate 10 is collected in the material receiving trough 19 and collected into the conveying system 5 through the material receiving trough 19 .

[0057] like Figure 3In the sliding cooling part 8, a temperature detector 31 and a water spray head 32 are also provided. The water spray head 32 is connected to the electric control valve 33. The temperature detector 31 is connected to the electric control valve 33 through a controller 34. When working, after the lees are placed on the cooling plate 10, the temperature detector 31 detects the lees in real time. If the temperature is less than the preset temperature M°C, koji is directly added and the temperature is further reduced to T°C. During the cooling process, the vertical blower 16 can be used for ventilation and cooling, and the first dispersing component 30 can be used for dispersing and cooling. If the temperature is greater than the preset temperature, the temperature is 40°C. If the temperature is set to M℃, do not add koji first, and cool the lees to M℃ after breaking up. You can use the vertical blower 16 for ventilation and cooling, and use the first breaking up component 30 for breaking up and cooling. At the same time, use the controller 34 to control the electric control valve 33 to use the sprinkler head 32 to spray water for cooling. Generally, the sliding cooling component 8 moves back and forth along the cooling plate 10 once, which can make the lees temperature reach M℃. Then, add koji while stirring during the process of adding koji. After adding koji, measure the humidity of the mixture. When the humidity is lower than the M value, add water. When the humidity is higher than the M value, force ventilation.

[0058] A transverse distribution device 7 is provided on the dispersion bin 35. The transverse distribution device 7 spans over the cooling plates of the two cooling and koji adding devices. The transverse distribution device 7 reciprocates over the multiple cooling and koji adding devices through a double-guide linear slide. When working, the wine lees after being taken out of the steamer are transported to the transverse distribution device 7. The transverse distribution device 7 first moves to one side to the cooling and koji adding device on one side, and then moves left and right on it to distribute the wine lees on the cooling plate 10 of the cooling and koji adding device. When the cooling and koji adding device is full, the transverse distribution device 7 first moves to the other side to the cooling and koji adding device on the other side, and then moves left and right on it to distribute the wine lees on the cooling plate 10 of the cooling and koji adding device. When the cooling and koji adding device is full, the above steps are repeated.

[0059] The method of spreading and cooling and piling includes mixing materials and steaming, gathering and breaking up materials, cooling and adding koji, and collecting and piling materials.

[0060] Mix the materials and steam them. After adjusting the ratio of lees and husks to a certain level, they are transported to the steamer through a material conveyor belt.

[0061] The aggregate is broken up, and the lees after leaving the retort are initially broken up and evenly spread on the surface of the cooling plate of the cooling and koji adding device;

[0062] During cooling and adding koji, the sliding cooling component 8 of the cooling and koji adding device slides along the surface of the cooling plate 10. The vertical blower 16 of the sliding cooling component cools the distillers' grains on the surface of the cooling plate, and koji powder is added to the distillers' grains on the surface of the cooling plate through the koji powder hopper 17 and / or the tail wine hopper 18 of the sliding cooling component. Preferably, when the temperature of the distillers' grains is too high, koji is not added first. Instead, it is first cooled by the air blowing of the vertical blower 16 and / or dispersed and cooled by the first dispersing component 30, and / or at the same time, the controller 34 controls the electric control valve 33 to spray water through the water spray head 32 to reduce the temperature quickly. The koji adding and mixing cart on the cooling machine is equipped with a blowing system. As the cart travels on the track, the ventilator arranged on it blows gentle wind to assist in cooling the distillers' grains spread on the cooling machine;

[0063] Receiving materials and piling up, after adding koji is completed, mix and pile up.

[0064] Preferably, during the cooling and koji adding process, it also includes adding and mixing immediately;

[0065] For the adding and mixing immediately, the first dispersing component 30 of the cooling and koji adding device 4 disperses the distillers' grains on the surface of the cooling plate 10 and mixes the koji powder with the distillers' grains.

[0066] As Figure 4 、 5 shown, the system for cooling and piling up includes a mixing and steaming machine 1, a cooling and koji adding device 4, a conveying system 5, and a piling up component 6. The discharging end of the cooling and koji adding device 4 is connected to the conveying system 5. The mixing and steaming machine 1 conveys the materials into the cooling and koji adding device 4. The cooling and koji adding device 4 conveys the cooled materials to the conveying system 5, and the conveying system 5 conveys the materials to the piling up component 6, and the piling up component 6 piles up the materials;

[0067] The cooling and koji adding device 4 includes a sliding cooling component 8 arranged on the cooling plate. The sliding cooling component 8 can slide along the surface of the cooling plate 10;

[0068] On the sliding cooling component 8, there are multiple vertical blowers 16, a koji powder hopper 17 and / or a tail wine hopper 18;

[0069] The cooling plate 10 is a conveyor belt, and the conveyor belt is made of stainless steel.

[0070] As Figure 6 、 7 shown, the piling up component 6 is connected to the conveying system;

[0071] The stacking component 6 includes a distributor 27, a distribution chain plate 28, a receiving chain plate 29, and a stacking truss 26. The distributor 27 is placed at one end of the distribution chain plate 28, and the other end of the distribution chain plate 28 is connected to the receiving chain plate 29. The distribution chain plate 28 and the receiving chain plate 29 are fixed on the stacking truss 26. The stacking truss 26 moves horizontally, and the horizontal movement of the stacking truss 26 can complete the stacking of multiple wine lees. The receiving chain plate 29 is connected to the conveying system 5. The cooling and koji adding device 4 conveys the wine lees after cooling and adding koji powder to the receiving chain plate 29 through the conveying system 5, and the receiving chain plate 29 conveys it to the distribution chain plate 28, and then conveys it to the distributor 27 for distribution. Preferably, the distributor 27 can swing up and down relative to the distribution chain plate 29, so as to realize the distribution and stacking from the inside to the outside and from the bottom to the top layer by layer.

[0072] like Figure 8 , 9 In the cooling and piling system, the cooling and piling system further includes a dispersion bin 35 connected to the cooling and adding device 4;

[0073] A horizontal blower 15 is provided in the dispersion bin, and the lees discharged from the retort machine 1 enters the dispersion bin and is cooled by horizontal blowing of the horizontal blower 15 .

[0074] like Figure 10 , 11 In the cooling and piling system, the horizontal spreading device 7 is provided with a lees receiving bucket 12, and the lees receiving bucket 12 is connected to the steamer 1. The lees after distillation in the steamer 1 enters the lees receiving bucket 12. The lees receiving bucket 12 includes a receiving bucket with an opening at the lower end, a discharge chain plate 14 is provided at the lower end of the receiving bucket, and a third dispersing component 13 is provided at the discharge end of the receiving bucket. The third dispersing component 13 is driven by a stirring roller of its corresponding driving component. When working, the lees output by the discharge chain plate 14 is to the cooling plate 10, or the lees output by the discharge chain plate 14 is to the dispersion bin, and then from the dispersion bin to the cooling plate 10.

[0075] The system for cooling and piling includes two parallel cooling and adding devices 4;

[0076] The two cooling and adding koji devices 4 are evenly connected to the dispersion bin 35;

[0077] A transverse material distribution device 7 is provided on the dispersion bin 35, and the transverse material distribution device 7 spans over the cooling plates 10 of the two cooling and curving devices 4. The transverse material distribution device 7 reciprocates over the two cooling and curving devices 4 through a double-guide linear slide.

[0078] like Figure 12As shown in the figure, a temperature sensor 31 is provided on the cooling and koji adding device 4. The temperature sensor 31 is arranged on the sliding cooling component 8. The conveying system 5 is driven by a second driving device 36;

[0079] The temperature sensor 31 is connected to the second driving device 36 through a controller 34. The temperature sensor 31 measures the actual temperature. If the measured temperature is higher than M °C, the controller 34 sends a deceleration instruction to the second driving device 36. If the measured temperature is lower than or equal to M °C, the controller 34 sends a normal speed instruction to the second driving device 36.

[0080] The working principle of the present invention is as follows: After the steamed distillers' grains and husks are mixed in a certain proportion by the mixing and charging machine 1, they are conveyed to the distillers' grains receiving hopper 12 of the transverse cloth feeding device 7. A third dispersing component is installed at the discharging end of the discharging chain plate 14, and a dispersing rake roller is built in. When the distillers' grains in the distillers' grains receiving hopper 12 are discharged to the discharging end by the discharging chain plate belt 14, the dispersing rake roller rotates to achieve the dispersing function, and the distillers' grains are dispersed at a certain speed to ensure that the discharged distillers' grains are loose and not agglomerated, and the particles are complete. Thus, the distillers' grains are quantitatively discharged to one of the cooling plates 10 through the transverse cloth feeding device 7. After the quantitative discharging is completed, the transverse cloth feeding device 7 is laterally displaced above another cooling plate 10, and the transverse cloth feeding device 7 starts to feed the cooling plate 10 with materials. At the same time, the vertical blower 16 in the dispersion bin operates to quickly cool and cut the distillers' grains. When the distillers' grains on one of the cooling plates 10 are cooled (the cooling time of the distillers' grains is shorter than the feeding time), and are longitudinally conveyed a certain distance to ensure that the cooled distillers' grains leave the dispersion bin. At this time, the feeding of the distillers' grains on another cooling plate 10 is completed, and the transverse cloth feeding device 7 and the two rows of longitudinally juxtaposed cooling plates 10 alternately work in a cyclic manner until the cooling plates 10 are filled; The sliding cooling component 8 is driven by the corresponding driving device and reciprocates along the track on the longitudinally juxtaposed cooling plates 10 filled with distillers' grains. When the sliding cooling component 8 travels on the track, a plurality of vertical blowers 16 arranged thereon slightly assist in cooling the distillers' grains spread on the cooling plate 10, so that the koji adding temperature of the distillers' grains is consistent, and to a certain extent, the cooling time is shortened. During the cooling process, the temperature controller monitors the temperature of the distillers' grains. When the distillers' grains are cooled to the specified temperature point, the sliding cooling component 8 moves to the temperature point position, and quantitatively outputs koji powder or tail wine from the koji powder hopper 17 and the tail wine hopper 18. At the same time, the sliding cooling component 8 runs along the track and evenly spreads it on the distillers' grains on the cooling plate 10. While adding koji, the first dispersing component 30 on the sliding cooling component 8 starts the stirring mode to mix the koji powder (tail wine) with the fermented grains. After the cooling is completed, the cooling plate 10 conveys the distillers' grains to the collecting chain plate 19, and a mixing device is also provided at the corresponding position of the collecting chain plate 19 to ensure that the koji powder (tail wine) and the distillers' grains are evenly mixed; Start the conveying system 5, such as Figure 13 、 14As shown, the conveying system 5 includes a lifting chain plate 22, a distribution platform 23, a transition chain plate 24, and a moving chain plate 25. The conveying system 5 is connected to the cooling and koji adding device 4, and the mixed wine lees are transported from the collecting chain plate 19 to the entrance of the pile-up component 6 through the lifting chain plate 22, the distribution platform 23, the transition chain plate 24, and the moving chain plate 25. The walking truss 26 moves to move the pile-up component 6 to a specified position, and then the corresponding driving device drives the distribution chain plate 28 on the pile-up component 6 to retract and rotate. At the same time, the distribution device 27 installed on the head of the distribution chain plate 28 changes the moving angle, and the wine lees begin to be evenly and loosely distributed layer by layer from the inside to the outside and from the bottom to the top, and a hemispherical round pile required by the process is formed. After the pile-up is completed, the pile-up component 6 moves as a whole to the next station to wait.

[0081] The vertical blower 16 is placed on the sliding cooling component 8, with the fan outlet facing the surface of the longitudinal cooling plate 10. The horizontal blower 15 is placed at the starting edge of the cooling plate 10 and below the transverse material distribution device 7. The direction of the fan outlet is the same as the moving direction of the cooling plate 10.

[0082] In the present invention, the sliding cooling component 8, the conveying system 5, and the piling component 6 work independently or in coordination, so that the system of the present invention can realize the fully automated production of mixing materials and steaming, gathering and breaking up materials, cooling and adding koji, and collecting and piling materials for the wine lees, which can greatly reduce labor intensity and improve production efficiency.

[0083] The embodiments of the present invention are described in detail in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Technicians can modify the above invention within the scope of the claims without violating the innovative points and operating steps of the present invention. The scope of protection of the present invention should be covered by the claims of the present invention.

Claims

1. A cooling and koji adding device, Features: The device comprises a sliding cooling component arranged on a cooling plate (10), and the sliding cooling component can slide along the surface of the cooling plate (10); a vertical blower (16), a koji powder bucket (17) and a tail wine bucket (18) are arranged on the sliding cooling component; a first breaking component (30) is also arranged on the sliding cooling component; a temperature detector and a water spray head (32) are also arranged on the sliding cooling component, the water spray head (32) is connected to an electric control valve, a controller controls the electric control valve to use the water spray head to spray water for cooling, the temperature detector is connected to the electric control valve through the controller, and if the temperature is less than a preset value, a temperature detector is generated. If the temperature is greater than the preset value M°C, then koji is directly added and the temperature is further reduced to T°C. During the cooling process, the vertical blower (16) can be used for ventilation and cooling while the first dispersing component (30) is used for dispersing and cooling. If the temperature is greater than the preset value M°C, then koji is not added first and the wine lees are dispersed and cooled to M°C. The vertical blower (16) can be used for ventilation and cooling while the first dispersing component (30) is used for dispersing and cooling. At the same time, a controller (34) controls the electric control valve (33) to use a water spray head (32) to spray water for cooling. The first dispersing component (30) simultaneously disperses and mixes the wine lees during the process of adding koji. The device further comprises a dispersion bin (35), the dispersion bin (35) being provided with a transverse material distribution device (7), the transverse material distribution device (7) being provided with a lees receiving bucket (12), the material discharging end of the lees receiving bucket (12) being provided with a third dispersing component, a horizontal blower (15) being provided in the dispersion bin, the horizontal blower (15) being arranged at the starting edge of the cooling plate (10) and being located below the transverse material distribution device (7), the direction of the blower port being the same as the moving direction of the cooling plate (10), a vertical blower (16) being arranged on the sliding cooling component (8), the air outlet of the vertical blower (16) blowing vertically towards the surface of the cooling plate (10); The discharging end of the cooling plate is provided with a second dispersing component; The device comprises at least two parallel cooling and curving devices, each device alternately distributes material via a transverse material distribution device (7); the transverse material distribution device (7) reciprocates above a plurality of cooling plates via a double-guide linear slide, and the material distribution speed is dynamically matched with the conveying speed of the cooling plates; A transverse material distribution device (7) is provided on the dispersion bin (35), and the transverse material distribution device (7) spans over the top of the cooling plates of the two cooling and curving devices. The transverse material distribution device (7) reciprocates over the top of the plurality of cooling and curving devices via a double-guide linear slide.

2. A cooling and piling system, Features: The system includes a transverse material distribution device, a cooling and bending device, and a conveying system; The horizontal material distribution device comprises a distiller's lees receiving bucket (12), a discharging chain plate (14) is provided at the lower end of the receiving bucket, and a third dispersing component (13) is provided at the discharging end of the receiving bucket; the distiller's lees receiving bucket (12) is connected to a mixing steamer (1); the cooling and koji adding device comprises a sliding cooling component arranged on a cooling plate, the sliding cooling component being able to slide along the surface of the cooling plate; a vertical blower (16), a koji powder bucket (17) and / or a tail wine bucket (18) are provided on the sliding cooling component; the cooling plate (10) is a conveyor belt; The system also includes a stacking component, which is connected to the conveying system and includes a distributor, a distribution chain plate, a receiving chain plate, and a stacking truss. The distributor is placed at one end of the distribution chain plate, and the other end of the distribution chain plate is connected to the receiving chain plate. The distribution chain plate and the receiving chain plate are fixed on the stacking truss, and the stacking truss can move horizontally; the distributor can move relative to the distribution chain plate. Swing up and down; The system further comprises a dispersion bin (35), wherein a horizontal blower (15) is provided in the dispersion bin (35) and is connected to a cooling and koji adding device; The system comprises at least two parallel cooling and curing devices, and the plurality of cooling and curing devices are all connected to a dispersion bin (35); a transverse material distribution device (7) is provided on the dispersion bin (35), the transverse material distribution device (7) spans over the cooling plates (10) of the plurality of cooling and curing devices, and reciprocates over the plurality of cooling and curing devices via a double-guide linear slide; a temperature sensor is provided on the cooling and curing device, and the conveying system is driven by a second drive device; the temperature sensor is connected to the second drive device via a controller (34).

Citation Information

Patent Citations

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