A separation and recovery device
By designing a separation and recycling device including fixed modules, camera modules, pulling modules, etc., the problem of large workload and large errors when manually separating the motor is solved, and the automatic separation and recycling of the motor is realized, and the recycling efficiency and reusability are improved.
Patent Information
- Application Number
- CN202010494855.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-06-03
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2040-06-03
AI Technical Summary
In the prior art, when manually separating the motor in the automotive stabilization system, the workload is large, the error is large, and the operating standards are large, resulting in low recycling efficiency and low motor reusability.
A separation and recycling device is designed, including a fixed module, a camera module, a drawing module, a cutting module, a feeding module and a cutting assembly line. The camera module recognizes the QR code information on the motor, and controls the module to determine the appropriate force applied by the pulling module, so as to realize the automatic separation and recovery of the motor and the valve seat.
The automatic separation and recycling of motors is realized, the recycling efficiency is improved, labor costs are reduced, large-scale recycling is facilitated, and the reusability of motors is improved.
Smart Images

Figure CN111559641B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of vehicle parts recycling, and in particular to a separation and recycling device. Background Art
[0002] The electronic stability control system (ESC) of a vehicle is a new type of active safety system. It is a further extension of the functions of the anti-lock braking system (ABS) and the traction control system (TCS). On this basis, it adds a yaw rate sensor, a lateral acceleration sensor and a steering wheel angle sensor when the vehicle is turning. The driving force and braking force of the front and rear wheels and the left and right wheels are controlled through the on-board computer (ECU) to ensure the lateral stability of the vehicle.
[0003] The motor is an important component that can be recycled and reused in the automobile stability system. In the prior art, the motor is usually separated and recycled from the valve seat of the automobile stability system manually with the help of tools. This has the following disadvantages: the workload of manual separation is large, the accidental error is large, the operating standards of different people vary greatly, the recycling efficiency is low, it is not easy to recycle in large quantities, and the motor is easily damaged during the separation process, resulting in a low reusability rate of the recycled motor. Summary of the invention
[0004] Based on the above problems, the object of the present invention is to provide a separation and recovery device with high recovery efficiency and high degree of automation.
[0005] To achieve the above object, the present invention adopts the following technical solutions:
[0006] A separation and recovery device, comprising:
[0007] A fixing module for fixing a valve seat equipped with a motor;
[0008] A camera module, used for identifying the QR code information on the motor;
[0009] A drawing die set is escalably disposed above the fixed die set and is used to clamp the motor and separate the motor from the valve seat;
[0010] A blanking module, used for receiving the motor clamped by the drawing module;
[0011] A receiving module, used for turning over the motor, and the unloading module can transfer the motor to the receiving module;
[0012] The material unloading assembly line, the material receiving module can place the flipped motor on the material unloading assembly line.
[0013] As a preferred embodiment of the separation and recovery device of the present invention, the drawing die set includes a pre-pressing cylinder, a chuck assembly and a first driving member, the first driving member can drive the pre-pressing cylinder and the chuck assembly to rise and fall together, the pre-pressing cylinder can rise and fall independently relative to the chuck assembly, the pre-pressing cylinder is used to press against the motor, and the chuck assembly is used to clamp the motor.
[0014] As a preferred embodiment of the separation and recovery device of the present invention, the separation and recovery device also includes a frame, the drawing die set also includes a reference plate and leveling screws, the reference plate is mounted on the frame via the leveling screws, and the first driving member is vertically mounted on the reference plate.
[0015] As a preferred embodiment of the separation and recovery device of the present invention, the drawing die set also includes a mounting plate and a vertically arranged guide assembly, the pre-pressure cylinder and the chuck assembly are arranged on the mounting plate, the guide assembly includes a guide sleeve and a guide column, the guide sleeve is arranged on the reference plate, the guide column is passed through the guide sleeve and is connected to the mounting plate.
[0016] As a preferred embodiment of the separation and recovery device of the present invention, a mounting sleeve is provided on the mounting plate, the pre-compression cylinder can penetrate the mounting sleeve, and the chuck assembly is mounted on the mounting sleeve.
[0017] As a preferred embodiment of the separation and recovery device of the present invention, the chuck assembly includes a plurality of chuck claws which are distributed circumferentially and can move radially.
[0018] As a preferred embodiment of the separation and recovery device of the present invention, the unloading module includes a first clamping arm assembly and a second driving member, the first clamping arm assembly can clamp the motor, and the second driving member can drive the first clamping arm assembly to swing to the bottom of the chuck assembly to clamp the motor and swing to the bottom of the receiving module.
[0019] As a preferred embodiment of the separation and recovery device of the present invention, the material receiving module includes a second clamping arm assembly and a third driving member, the second clamping arm assembly can clamp the motor, and the third driving member can drive the second clamping arm assembly to rotate to flip the motor.
[0020] As a preferred embodiment of the separation and recovery device of the present invention, the material receiving module further includes a fourth driving member, and the fourth driving member can drive the second clamping arm assembly and the third driving member to rise and fall together to place the motor on the unloading assembly line.
[0021] As a preferred solution of the separation and recovery device of the present invention, the fixed module comprises a first clamping block and a second clamping block which are relatively slidable, and the first clamping block and the second clamping block are capable of clamping the valve seat.
[0022] The beneficial effects of the present invention are:
[0023] The separation and recovery device provided by the present invention fixes the valve seat equipped with the motor through a fixed module, identifies the QR code information on the motor through a camera module, and the control module determines the appropriate force applied by the pulling module according to the information obtained by the camera module. The pulling module can be raised and lowered above the fixed module, and the motor is clamped by the pulling module and separated from the valve seat. The motor clamped by the pulling module is received by the unloading module, and the motor is flipped by the receiving module. The unloading module can transfer the motor to the receiving module, and the receiving module can place the flipped motor on the unloading assembly line. The separation and recovery device provided by the present invention realizes the automatic separation and recovery of the motor, is easy to recycle in large quantities, saves manpower, reduces labor costs, improves recovery efficiency, facilitates the unification of recovery standards, and has a high reusability rate of the recovered motor. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.
[0025] Figure 1 It is a structural schematic diagram of a separation and recovery device provided in a specific embodiment of the present invention;
[0026] Figure 2 It is a structural schematic diagram of a drawing die set in a separation and recovery device provided in a specific embodiment of the present invention;
[0027] Figure 3 It is a structural schematic diagram of a separation and recovery device provided in a specific embodiment of the present invention in a state of waiting for material;
[0028] Figure 4 It is a structural schematic diagram of a separation and recovery device provided in a specific embodiment of the present invention in a loading state;
[0029] Figure 5 It is a structural schematic diagram of a drawing die set clamping a motor in a separation and recovery device provided by a specific embodiment of the present invention;
[0030] Figure 6 It is a structural schematic diagram of the separation motor of the drawing die set in the separation and recovery device provided by the specific embodiment of the present invention;
[0031] Figure 7 It is a structural schematic diagram of a chuck assembly clamping a motor in a separation and recovery device provided by a specific embodiment of the present invention;
[0032] Figure 8 It is a structural schematic diagram of a separation and recovery device provided in a specific embodiment of the present invention before a material discharge module is connected to a motor;
[0033] Fig. 9 It is a structural schematic diagram of a material discharge module transferring a motor to a material receiving module in a separation and recovery device provided by a specific embodiment of the present invention;
[0034] Fig.10 It is a structural schematic diagram of the separation and recovery device provided by a specific embodiment of the present invention after the material receiving module flips the motor;
[0035] Fig.11 It is a structural schematic diagram of a motor after the unloading assembly line conveying is turned over in a separation and recovery device provided in a specific embodiment of the present invention.
[0036] In the figure:
[0037] 1-fixed module; 2-camera module; 3-pulling module; 4-feeding module; 41-first clamping arm assembly; 5-receiving module; 51-second clamping arm assembly; 6-feeding assembly line; 7-control module; 8-frame;
[0038] 11-first clamping block; 12-second clamping block;
[0039] 31-pre-pressure cylinder; 32-chuck assembly; 321-claw; 33-first driving member; 34-reference plate; 35-leveling screw; 36-mounting plate; 37-guide assembly; 371-guide sleeve; 372-guide column; 38-mounting sleeve;
[0040] 100-motor; 200-valve seat. DETAILED DESCRIPTION
[0041] In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved clearer, the technical solutions of the embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.
[0042] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance. Among them, the terms "first position" and "second position" are two different positions.
[0043] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0044] This embodiment provides a separation and recovery device, such as Figure 1-Figure 11 As shown, the separation and recovery device includes a fixed module 1, a camera module 2, a drawing module 3, a material discharge module 4, a material receiving module 5 and a material discharge assembly line 6. Of course, in order to realize automated operation, the separation and recovery device also includes a control module 7.
[0045] Among them, the fixed module 1 is used to fix the valve seat 200 equipped with the motor 100, the camera module 2 is used to identify the QR code information on the motor 100, the pulling module 3 can be raised and lowered above the fixed module 1, and is used to clamp the motor 100 and separate the motor 100 from the valve seat 200, the unloading module 4 is used to receive the motor 100 clamped by the pulling module 3, and the receiving module 5 is used to flip the motor 100. The unloading module 4 can transfer the motor 100 to the receiving module 5, and the receiving module 5 can place the flipped motor 100 on the unloading assembly line 6.
[0046] The valve seat 200 equipped with the motor 100 is fixed by the fixed module 1, and the QR code information on the motor 100 is identified by the camera module 2. The control module 7 determines that the pulling module 3 applies an appropriate force according to the information obtained by the camera module 2. The pulling module 3 can be raised and lowered above the fixed module 1. The motor 100 is clamped by the pulling module 3 and the motor 100 is separated from the valve seat 200. The motor 100 clamped by the pulling module 3 is received by the unloading module 4, and the motor 100 is flipped by the receiving module 5. The unloading module 4 can transfer the motor 100 to the receiving module 5, and the receiving module 5 can place the flipped motor 100 on the unloading assembly line 6, thereby realizing automatic separation and recovery of the motor 100, facilitating large-scale recovery, saving manpower, reducing labor costs, improving recovery efficiency, facilitating unified recovery standards, and achieving a high reusability rate of the recovered motor 100.
[0047] To facilitate fixing the valve seat 200 equipped with the motor 100, the fixed module 1 optionally includes a first clamping block 11 and a second clamping block 12 that can slide relative to each other, and the first clamping block 11 and the second clamping block 12 can clamp the valve seat 200. In this embodiment, the first clamping block 11 and the second clamping block 12 are respectively provided with corresponding cylinders to control the two to slide toward each other at the same time to clamp the valve seat 200.
[0048] Optionally, the drawing die set 3 includes a pre-pressing cylinder 31, a chuck assembly 32 and a first driving member 33. The first driving member 33 can drive the pre-pressing cylinder 31 and the chuck assembly 32 to rise and fall together. The pre-pressing cylinder 31 can rise and fall independently relative to the chuck assembly 32. The pre-pressing cylinder 31 is used to press against the motor 100, and the chuck assembly 32 is used to clamp the motor 100. When the drawing die set 3 clamps the motor 100, the pre-pressing cylinder 31 and the chuck assembly 32 are first lowered to the top of the motor 100 by the first driving member 33, and then the pre-pressing cylinder 31 is controlled to fall independently to press against the motor 100, and finally the chuck assembly 32 clamps the motor 100.
[0049] To ensure the operating accuracy of the drawing die set 3, optionally, the separation and recovery device also includes a frame 8, the drawing die set 3 also includes a reference plate 34 and a leveling screw 35, the reference plate 34 is installed on the frame 8 by the leveling screw 35, and the first driving member 33 is vertically installed on the reference plate 34.
[0050] To prevent the drawing die 3 from tilting during operation, optionally, the drawing die 3 also includes a mounting plate 36 and a vertically arranged guide assembly 37, the pre-pressure cylinder 31 and the chuck assembly 32 are arranged on the mounting plate 36, the guide assembly 37 includes a guide sleeve 371 and a guide column 372, the guide sleeve 371 is arranged on the reference plate 34, the guide column 372 is passed through the guide sleeve 371, and is connected to the mounting plate 36.
[0051] To facilitate the independent lifting of the pre-pressing cylinder 31 relative to the chuck assembly 32 , optionally, a mounting sleeve 38 is provided on the mounting plate 36 , the pre-pressing cylinder 31 can penetrate the mounting sleeve 38 , and the chuck assembly 32 is mounted on the mounting sleeve 38 .
[0052] To facilitate clamping the motor 100 , optionally, the chuck assembly 32 includes a plurality of jaws 321 that are circumferentially distributed and radially movable.
[0053] To facilitate the transfer of the motor 100, the unloading module 4 optionally includes a first clamping arm assembly 41 and a second driving member. The first clamping arm assembly 41 can clamp the motor 100, and the second driving member can drive the first clamping arm assembly 41 to swing to the bottom of the chuck assembly 32 to clamp the motor 100 and swing to the bottom of the receiving module 5. The first clamping arm assembly 41 includes two foldable finger-shaped clamping arms, and the two finger-shaped clamping arms are closed or released by a cylinder drive. During operation, the second driving member drives the first clamping arm assembly 41 to swing to the bottom of the chuck assembly 32, the first clamping arm assembly 41 closes, and clamps the lower half of the motor 100 clamped by the chuck assembly 32, the chuck assembly 32 releases the motor 100, and rises upward under the drive of the first driving member 33, and the second driving member drives the first clamping arm assembly 41 to swing in the opposite direction to the bottom of the receiving module 5 to prepare for the next process.
[0054] Optionally, the material receiving module 5 includes a second clamping arm assembly 51 and a third driving member, the second clamping arm assembly 51 can clamp the motor 100, and the third driving member can drive the second clamping arm assembly 51 to rotate to flip the motor 100. The second clamping arm assembly 51 includes two foldable finger-shaped clamping arms, and the two finger-shaped clamping arms are closed or released by a cylinder drive. When the first clamping arm assembly 41 extends below the second clamping arm assembly 51, the second clamping arm assembly 51 clamps the motor 100 on the first clamping arm assembly 41, the first clamping arm assembly 41 releases the motor 100, and the first clamping arm assembly 41 swings to other positions under the drive of the second driving member. The second clamping arm assembly 51 flips the motor 100 under the drive of the third driving member, so that the relatively flat side of the motor 100 faces downward.
[0055] Optionally, the receiving module 5 further includes a fourth driving member, which can drive the second clamping arm assembly 51 and the third driving member to rise and fall together, so as to place the motor 100 on the unloading assembly line 6. After the motor 100 is turned over, the fourth driving member drives the second clamping arm assembly 51 and the third driving member to descend together to a small height above the unloading assembly line 6, and the second clamping arm assembly 51 releases the motor 100, and the motor 100 is stably placed on the unloading assembly line 6 for the next process. The unloading assembly line 6 can be in the form of a conveyor belt structure, which ensures smooth transportation, convenient control, and prevents damage to the motor 100.
[0056] The separation and recovery device provided in this embodiment realizes the automatic separation and recovery of the motor 100, facilitates large-scale recovery, saves manpower, reduces labor costs, improves recovery efficiency, facilitates the unification of recovery standards, and the recovered motor 100 has a high reusability rate.
[0057] Note that the above are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art will understand that the present invention is not limited to the specific embodiments herein, and that various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the scope of protection of the present invention. Therefore, although the present invention has been described in more detail through the above embodiments, the present invention is not limited to the above embodiments, and may include more other equivalent embodiments without departing from the concept of the present invention, and the scope of the present invention is determined by the scope of the appended claims.
Claims
1. A separation and recovery device, characterized in that: include: A fixing module (1) for fixing a valve seat (200) equipped with a motor (100); A camera module (2) used for identifying the two-dimensional code information on the motor (100); A drawing die set (3) is movably disposed above the fixed die set (1) and is used to clamp the motor (100) and separate the motor (100) from the valve seat (200); A blanking module (4) for receiving the motor (100) clamped by the drawing module (3); A receiving module (5) is used to flip the motor (100), and the unloading module (4) is capable of transferring the motor (100) to the receiving module (5); A material unloading assembly line (6), wherein the material receiving module (5) is capable of placing the flipped motor (100) on the material unloading assembly line (6); The drawing die set (3) comprises a pre-pressing cylinder (31), a chuck assembly (32) and a first driving member (33); the first driving member (33) can drive the pre-pressing cylinder (31) and the chuck assembly (32) to rise and fall together; the pre-pressing cylinder (31) can rise and fall independently relative to the chuck assembly (32); the pre-pressing cylinder (31) is used to press against the motor (100); and the chuck assembly (32) is used to clamp the motor (100); The unloading module (4) comprises a first clamping arm assembly (41) and a second driving member, wherein the first clamping arm assembly (41) is capable of clamping the motor (100), and the second driving member is capable of driving the first clamping arm assembly (41) to swing to below the chuck assembly (32) to clamp the motor (100) and swing to below the receiving module (5); The material receiving module (5) comprises a second clamping arm assembly (51) and a third driving member, wherein the second clamping arm assembly (51) is capable of clamping the motor (100), and the third driving member is capable of driving the second clamping arm assembly (51) to rotate so as to flip the motor (100); The receiving module (5) further comprises a fourth driving member, which is capable of driving the second clamping arm assembly (51) and the third driving member to rise and fall together, so as to place the motor (100) on the unloading assembly line (6).
2. The separation and recovery device according to claim 1, characterized in that: The separation and recovery device further comprises a frame (8), and the drawing die set (3) further comprises a reference plate (34) and a leveling screw (35), wherein the reference plate (34) is mounted on the frame (8) via the leveling screw (35), and the first driving member (33) is vertically mounted on the reference plate (34).
3. The separation and recovery device according to claim 2, characterized in that: The drawing die set (3) further comprises a mounting plate (36) and a vertically arranged guide assembly (37), the pre-pressure cylinder (31) and the chuck assembly (32) being arranged on the mounting plate (36), the guide assembly (37) comprising a guide sleeve (371) and a guide column (372), the guide sleeve (371) being arranged on the reference plate (34), the guide column (372) being inserted into the guide sleeve (371) and being connected to the mounting plate (36).
4. The separation and recovery device according to claim 3, characterized in that: A mounting sleeve (38) is provided on the mounting plate (36); the pre-compression cylinder (31) can penetrate the mounting sleeve (38); and the chuck assembly (32) is mounted on the mounting sleeve (38).
5. The separation and recovery device according to claim 4, characterized in that: The chuck assembly (32) comprises a plurality of chuck jaws (321) which are distributed circumferentially and are radially movable.
6. The separation and recovery device according to any one of claims 1 to 5, characterized in that: The fixed module (1) comprises a first clamping block (11) and a second clamping block (12) which are relatively slidable, and the first clamping block (11) and the second clamping block (12) are capable of clamping the valve seat (200).
Citation Information
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