A resistor cutting device
By setting up a driving and cutting device around the rotation shaft of the resistor cutting device and using the suction cup device to realize automatic cutting of resistance, the problems of low efficiency and insufficient automation in the prior art are solved, and efficient full-scale Automatic foot cutting process.
Patent Information
- Application Number
- CN202010424583.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-05-19
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2040-05-19
AI Technical Summary
In the prior art, the foot cutting process of the resistor requires manual operation, which is inefficient and insufficient automation.
A resistance foot cutting device is designed, and a fully automatic foot cutting device of the resistor is realized by setting a drive device, a feed device, a cutting device and a discharge device around the rotating shaft, and moving back and forth above these devices using a suction cup device.
The fully automatic cutting of resistors is achieved, which improves production efficiency and enhances the degree of automation.
Smart Images

Figure CN111589988B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of resistor production equipment, and in particular to a resistor pin cutting device. Background Art
[0002] At present, manufacturers in the electronic information industry all use ordinary manual cutting or ordinary cutting machines when producing resistors. When using ordinary cutting machines, the resistors need to be placed in the cutting machines one by one manually, and after the cutting is completed, the resistors need to be removed one by one. The efficiency is very slow and the degree of automation is low. Summary of the invention
[0003] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a resistor pin cutting device.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions:
[0005] A resistor foot cutting device comprises a rotating shaft, a bearing is inserted into the lower end of the rotating shaft, the bearing is fixed on the ground, a disc is connected above the rotating shaft, two first driving members are connected below the disc, a suction cup device is connected below the driving rod of each first driving member, the two suction cup devices are arranged horizontally and vertically, a driving device, a feeding device, a cutting device and a discharging device are respectively arranged on four sides of the rotating shaft, the driving device, the feeding device, the cutting device and the discharging device are evenly distributed with the rotating shaft as the axis, the driving device and the cutting device are arranged opposite to each other, the feeding conveyor belt and the discharging conveyor belt are arranged opposite to each other, the driving device is used to drive the rotating shaft to rotate, and the two suction cup devices move back and forth above the feeding device, the cutting device and the discharging device.
[0006] Preferably, a guide ring is sleeved on the rotating shaft, a fixing plate is connected to the outer side of the guide ring, and support rods are connected to the four corners below the fixing plate.
[0007] Preferably, the rotation angle of the rotation axis is 90 degrees.
[0008] Preferably, the suction cup device comprises a mounting plate, and a group of suction cups are connected below the mounting plate.
[0009] Preferably, the driving device comprises a hydraulic cylinder which is horizontally arranged, a rack is connected to the piston rod of the hydraulic cylinder, a gear is sleeved on the rotating shaft, and the gear is meshed with the rack.
[0010] Preferably, the feeding device and the discharging device are both conveyor belt devices, and the first placement grooves are evenly arranged on the conveyor belt of the feeding device.
[0011] Preferably, the cutting device includes a support frame, a fixed plate is connected above the support frame, a group of second placement grooves are arranged on the upper side of the fixed plate, two sliding rods are connected on one side of the fixed plate, a movable plate is slidably connected on the two sliding rods, a group of plug-in grooves are arranged on the movable plate, pins are inserted in the plug-in grooves, a limit plate is connected at the end of each sliding rod, the limit plate limits the movable plate, a through hole is arranged on the movable plate, a bolt is inserted in the through hole, a threaded blind hole is arranged on the side of the fixed plate, the threaded blind hole is coaxially arranged with the through hole, the bolt is threadedly connected in the threaded blind hole, a mounting plate is connected on one side of the movable plate, a second driving member is connected on one side of the mounting plate, a cutting knife is connected on the driving rod of the second driving member, and the cutting knife is arranged in cooperation with the plug-in groove.
[0012] Preferably, a spring is sleeved on each of the sliding rods, one end of each spring is connected to one side of the fixed plate, and the other end of each spring is connected to one side of the movable plate.
[0013] Preferably, a guide groove is provided at the bottom of the mounting plate, and a guide block is slidably connected in the guide groove, and the guide block is connected above the support frame.
[0014] The advantages of the present invention are as follows: the resistor pin cutting device provided by the present invention arranges a driving device, a feeding device, a cutting device and a discharging device around a rotating shaft. Through the rotation of the rotating shaft, two suction cup devices can move back and forth above the feeding device, the cutting device and the discharging device, and the resistor is grabbed by the suction cup device, thereby realizing fully automatic pin cutting of the resistor. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the principle structure of a resistor pin cutting device provided by the present invention;
[0016] Figure 2 It is a schematic diagram of the rotation principle structure of the rotating shaft;
[0017] Figure 3 is a schematic diagram of the structure of the cutting device;
[0018] Figure 4 It is a schematic diagram of the structure of a resistor. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0020] like Figure 1As shown, a resistor pin cutting device provided by the present invention includes a rotating shaft 1, a bearing 2 is inserted into the lower end of the rotating shaft 1, the bearing 2 is fixed to the ground by bolts, a disc 3 is welded above the rotating shaft 2, and two first driving members 4 are connected below the disc 3. The first driving member 4 can be an oil cylinder, an air cylinder or an electric push rod. In this embodiment, the first driving member 4 is an air cylinder, and the two cylinders are fixed to the lower side of the disc 3 by bolts.
[0021] A suction cup device 5 is connected below the driving rod of each first driving member 4, and the two suction cup devices 5 are arranged horizontally and vertically. Figure 2 As shown, the suction cup device 5 includes a mounting plate 5.1, a group of suction cups 5.2 are connected below the mounting plate 5.1, and an air pipe is connected above each suction cup 5.2 during installation, which is not shown in the accompanying drawings. The suction cups 5.2 are sucked and blown through the air pipe, thereby achieving adsorption and detachment from the resistor 10.
[0022] A driving device, a feeding device 6, a cutting device 7 and a discharging device 8 are respectively arranged on the four sides of the rotating shaft 1. The driving device and the cutting device 7 are arranged opposite to each other. The feeding conveyor belt 6 and the discharging conveyor belt 8 are arranged opposite to each other. Both the feeding device 6 and the discharging device 8 are conveyor belt devices. First placement grooves 6.1 are evenly distributed on the conveyor belt of the feeding device 6. In the present embodiment, the number of the first placement grooves 6.1 in each row is three, and a resistor 10 is placed in each first placement groove 6.1.
[0023] like Figure 2 As shown, the driving device is used to drive the rotating shaft 1 to rotate, and the driving device includes a hydraulic cylinder 9, which is fixed to the ground by bolts. The hydraulic cylinder 9 is horizontally arranged, and a rack 9.1 is welded on the piston rod of the hydraulic cylinder 9. A gear 1.4 is sleeved on the rotating shaft 1, and the gear 1.4 is engaged with the rack 9.1. The rotating shaft 1 is driven to rotate by the extension and retraction of the hydraulic cylinder 9. In this embodiment, the rotation angle of the rotating shaft 1 is 90 degrees, that is, when the piston rod of the hydraulic cylinder 9 is fully extended, the rotating shaft 1 rotates 90 degrees in the forward direction, and when the piston rod of the hydraulic cylinder 9 is fully retracted, the rotating shaft 1 rotates 90 degrees in the reverse direction.
[0024] When the piston rod of the hydraulic cylinder 9 is not extended, the first suction cup device 5 is located directly above the feeding device 6, and the second suction cup device 5 is located directly above the cutting device 7. When the feeding device 6 transports the resistor 10 to the bottom of the suction cup device 5, the feeding device 6 stops, and the two first driving members 4 are started to drive the suction cup device 5 to move downward to absorb the resistor 10, and then the first driving member 4 moves upward, and then the hydraulic cylinder 9 is started to rotate the rotating shaft 1 90 degrees in the positive direction, so that the first suction cup device 5 is located above the cutting device 7, and the second suction cup device 5 is located above the discharging device 8, and then the two first driving members are started. The first driving member 4 moves downward, places the resistor 10 to be cut into the cutting device 7, places the cut resistor 10 on the discharging device 8, and then starts the cutting device 7 to cut the pin 11 of the resistor 10. After cutting, the air pipe blows air to the suction cup 5.2 to separate the suction cup 5.2 from the resistor 10, and then starts the first driving member 4 to move upward, and then rotates the rotating shaft 1 90 degrees in the opposite direction, so that the first suction cup device 5 is directly above the feeding device 6, and the second suction cup device 5 is directly above the cutting device 7, and the resistor 10 is sucked again, and the operation is repeated to realize the automatic cutting of the resistor 10.
[0025] In order to improve the cutting accuracy of resistor 10, Figure 3 As shown, the cutting device 7 includes a support frame 7.1, which is fixed to the ground by bolts, a fixed plate 7.2 is welded above the support frame 7.1, and a group of second placement slots 7.3 are opened on the upper side of the fixed plate 7.2. The number of a group of second placement slots 7.3 is the same as the number of each row of first placement slots 6.1, that is, three, and a resistor 10 is placed in each second placement slot 7.3. Two sliding rods 7.11 are welded on one side of the fixed plate 7.2, and a movable plate 7.4 is slidably connected on the two sliding rods 7.11. Two through holes are opened on the movable plate 7.4 for plugging the sliding rods 7.11, and a group of plug-in slots 7.5 are arranged on the movable plate 7.4. The number of a group of plug-in slots 7.5 is twice the number of a group of second placement slots 7.3, that is, one second placement slot 7.3 is equipped with two plug-in slots 7.5, and a resistor 10 is placed in one second placement slot 7.3, and two pins 11 of the resistor 10 are plugged into the plug-in slots 7.5.
[0026] A limit plate 7.6 is connected to the end of each sliding rod, and the limit plate 7.6 limits the movable plate 7.4. A spring 7.12 is sleeved on each sliding rod 7.11, and one end of each spring 7.12 is welded to one side of the fixed plate 7.2, and the other end of each spring 7.12 is welded to one side of the movable plate 7.4.
[0027] A through hole is provided on the movable plate 7.4, and a bolt 7.7 is inserted into the through hole. A threaded blind hole is provided on the side of the fixed plate 7.2, and the threaded blind hole is coaxially arranged with the through hole. The bolt 7.7 is threadedly connected in the threaded blind hole. A mounting plate 7.8 is welded on one side of the movable plate 7.4, and a second driving member 7.9 is fixed to one side of the mounting plate 7.8 by bolts. The second driving member 7.9 can be a cylinder, an oil cylinder or an electric push rod. In the present embodiment, the second driving member 7.9 is an oil cylinder, and the oil cylinder is fixed to the side of the mounting plate 7.8 by bolts.
[0028] A cutting knife 7.10 is welded on the piston rod of the second driving member 7.9 so that one side of the cutting knife 7.10 is close to the moving plate 7.4 and the cutting direction of the cutting knife 7.10 is toward the pin 11. The cutting knife 7.10 is driven by the second driving member 7.9 to cut the pin 11.
[0029] When adjusting the length of the cutting pin 11, by screwing the bolt 7.7, the movable plate 7.4 moves under the action of the spring 7.12, thereby adjusting the length of the pin 11 extending out of the insertion slot 7.5. When the movable plate 7.4 moves, it also drives the second driving member 7.9 to move.
[0030] In order to facilitate the movement of the second driving member 7.9, a guide groove is provided at the bottom of the mounting plate 7.8, and a guide block 7.13 is slidably connected in the guide groove, and the guide block 7.13 is welded above the support frame 7.1.
[0031] Working principle: First, adjust the length of the pin 11 extending out of the plug-in slot 7.5 to improve the accuracy of pin cutting, and then drive the suction cup device 5 to move by rotating the rotating shaft 1, so that the two suction cup devices 5 move back and forth between the feeding device 6, the cutting device 7 and the discharging device 8, and absorb the resistor 10 through the suction cup device 5 to realize fully automatic pin cutting of the resistor 10.
Claims
1. A resistor pin cutting device, characterized in that: The invention comprises a rotating shaft (1), a bearing (2) is inserted into the lower end of the rotating shaft (1), the bearing (2) is fixed on the ground, a disc (3) is connected above the rotating shaft (1), two first driving members (4) are connected below the disc (3), a suction cup device (5) is connected below the driving rod of each first driving member (4), the two suction cup devices (5) are arranged vertically, a driving device, a feeding device (6), a cutting device (7) and a discharging device (8) are respectively arranged on four sides of the rotating shaft (1), the driving device, the feeding device (6), the cutting device (7) and the discharging device (8) are evenly distributed with the rotating shaft (1) as the axis, the driving device and the cutting device (7) are arranged opposite to each other, the feeding device (6) and the discharging device (8) are arranged opposite to each other, the driving device is used to drive the rotating shaft (1) to rotate, and the two suction cup devices (5) move back and forth above the feeding device (6), the cutting device (7) and the discharging device (8); The suction cup device (5) comprises a mounting plate (5.1), and a group of suction cups (5.2) are connected below the mounting plate (5.1); The feeding device (6) and the discharging device (8) are both conveyor belt devices, and first placement grooves (6.1) are evenly arranged on the conveyor belt of the feeding device (6); The cutting device (7) comprises a support frame (7.1), a second fixed plate (7.2) is connected above the support frame (7.1), a group of second placement grooves (7.3) are arranged on the upper side of the second fixed plate (7.2), two sliding rods (7.11) are connected to one side of the second fixed plate (7.2), a movable plate (7.4) is slidably connected to the two sliding rods (7.11), a group of plugging grooves (7.5) is arranged on the movable plate (7.4), pins are plugged into the plugging grooves (7.5), and a limiting plate (7.6) is connected to the end of each sliding rod, and the limiting plate (7.6) limits The movable plate (7.4) is positioned, a through hole is provided on the movable plate (7.4), a bolt (7.7) is inserted into the through hole, a threaded blind hole is provided on the side of the second fixed plate (7.2), the threaded blind hole is coaxially arranged with the through hole, the bolt (7.7) is threadedly connected in the threaded blind hole, a mounting plate (7.8) is connected to one side of the movable plate (7.4), a second driving member (7.9) is connected to one side of the mounting plate (7.8), a cutting knife (7.10) is connected to the driving rod of the second driving member (7.9), and the cutting knife (7.10) is arranged in cooperation with the plug-in slot (7.5); A spring (7.12) is sleeved on each of the sliding rods (7.11), one end of each spring (7.12) is connected to one side of the second fixed plate (7.2), and the other end of each spring (7.12) is connected to one side of the movable plate (7.4).
2. A resistor pin cutting device according to claim 1, characterized in that: A guide ring (1.1) is sleeved on the rotating shaft (1), a fixing plate (1.2) is connected to the outside of the guide ring (1.1), and support rods (1.3) are connected to four corners below the fixing plate (1.2).
3. A resistor pin cutting device according to claim 1, characterized in that: The rotation angle of the rotation shaft (1) is 90 degrees.
4. A resistor pin cutting device according to claim 1, characterized in that: The driving device comprises a hydraulic cylinder (9), the hydraulic cylinder (9) is arranged horizontally, a rack (9.1) is connected to the piston rod of the hydraulic cylinder (9), a gear (1.4) is sleeved on the rotating shaft (1), and the gear (1.4) is meshed with the rack (9.1).
5. A resistor pin cutting device according to claim 1, characterized in that: A guide groove is provided at the bottom of the mounting plate (7.8), and a guide block (7.13) is slidably connected in the guide groove, and the guide block (7.13) is connected to the top of the support frame (7.1).
Citation Information
Patent Citations
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