Automatic lunch box dust removal and box dropping device
By designing an automatic lunch box dust removal and box dropping device, integrating dust removal and box dropping operation, the problem of low manual operation efficiency in the existing technology is solved, and automated production is realized, saving manpower and time.
Patent Information
- Application Number
- CN202010578354.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-06-23
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2040-06-23
Smart Images

Figure CN111591530B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of food packaging equipment, in particular to an automatic lunch box dust removal and box dropping device. Background Art
[0002] With the continuous development of science and technology, frozen fast food has gradually appeared in people's lives, quickly supplying energy, so that people can eat immediately when they feel hungry. In general restaurants and bars, people usually have to wait for a while before food is served after ordering, which is not easy to meet the immediate needs of the human body. In addition, the variety of fast food is relatively simple and easy to eat, especially on some means of transportation, such as trains and airplanes, which is very convenient to eat.
[0003] This kind of frozen fast food needs to be dusted before use in the early stage of production to ensure the health and safety of food. After the existing lunch boxes are dusted, they need to be manually transferred to the box drop device to facilitate the subsequent food boxing operation. This process not only takes a long time to work, wastes a lot of manpower, but also has low work efficiency. Summary of the invention
[0004] In view of this, the present invention aims to provide an automatic lunch box dust removal and box dropping device which can integrate the lunch box dust removal work and the box dropping work, thereby saving manpower, saving time and improving work efficiency.
[0005] To achieve the above object, the technical solution of the present invention is achieved as follows:
[0006] An automatic lunch box dust removal and box dropping device, comprising:
[0007] A mounting frame, used as a base support;
[0008] The dust removal unit is arranged on the mounting frame and is used for blowing dust off the lunch box and realizing automatic lifting of the lunch box; it comprises a cover plate, a dust removal mechanism, a first cylinder, a dust removal bin, a lifting mechanism and a dust collector; the dust removal bin is arranged on the mounting frame, and a lifting mechanism for driving the lunch box to be lifted and lowered is arranged in the dust removal bin; the top of the dust removal bin is open and covered with a cover plate, one side of the cover plate is hinged to the mounting frame, and the first cylinder is connected to the cover plate and is used to control the opening of the cover plate; the dust removal mechanism is arranged on the cover plate, and a narrow dust removal slit is arranged on the cover plate facing the lunch box, and the dust removal mechanism can move along the dust removal slit to remove dust from the lunch box;
[0009] The storage box unit is arranged on a mounting frame on one side of the dust removal unit, and is used to transfer the lunch box in the dust removal unit and temporarily store the lunch box; it includes a storage box slot, a driving mechanism, a horizontal box blocking mechanism and a longitudinal box blocking mechanism; the storage box slot is rotatably arranged on the mounting frame on one side close to the dust removal unit, so that the storage box slot can fall directly above the top opening of the dust removal bin after being flipped; the storage box slot is open on one side close to the dust removal unit, so that the side opening of the storage box slot after being flipped faces the top opening of the dust removal bin, and the lifting mechanism pushes the lunch box into the storage box slot through the opening; the horizontal box blocking mechanism is arranged at the opening of the storage box slot, and is used to cover the lunch box to prevent the lunch box from falling from the opening during the process of the storage box slot being flipped back to its original position; the longitudinal box blocking mechanism is arranged at the lower part of the storage box slot, and is used to cover the bottom of the lunch box to prevent the lunch box from sliding downward along the length direction of the storage box slot during the process of the storage box slot being flipped back to its original position; the bottom of the storage box slot is provided with a lunch box discharge port, and the driving mechanism is used to control the flipping of the storage box slot;
[0010] The transport unit is arranged below the storage box unit and is used to transport the falling lunch boxes one by one. It includes a box dropping control mechanism and a conveying mechanism. The box dropping control mechanism is arranged directly below the storage box slot and is used to separate the lunch boxes one by one so that the lunch boxes can fall one by one. The conveying mechanism is located directly below the box dropping control mechanism and is used to transport the lunch boxes one by one.
[0011] Further, the dust removal mechanism includes a slide seat, a slide rod, a swing assembly and a blowing nozzle;
[0012] The slide bar is fixedly arranged on the cover plate, and the slide bar is parallel to the length extension direction of the dust removal slit; the slide seat is slidably arranged on the slide bar, the swing assembly is arranged on the slide seat, the blowing nozzle is arranged on the swing assembly, and the blowing nozzle extends into the dust removal slit.
[0013] Further, the swing assembly includes a first motor, a rotating wheel, a rotating rod, a connecting part and a swing rod;
[0014] The first motor is fixed on the slide, and the rotating wheel is connected to the first motor; one end of the rotating rod is eccentrically arranged on the rotating wheel, and the other end is hinged to the connecting part, and the connecting part is also hinged to one end of the swing rod, and the middle part of the swing rod is hinged to the slide; the mouthpiece is fixed to the other end of the swing rod; the cover plate is also provided with a fourth cylinder for controlling the movement of the slide.
[0015] Further, the lifting mechanism includes a control component, a lifting screw, and a bracket;
[0016] The bracket is located in the dust removal bin and is used to support the lunch box. The bottom of the bracket is connected to a vertically arranged lifting screw, and the lower end of the lifting screw passes through the bottom of the dust removal bin. A control component for controlling the lifting of the lifting screw is provided outside the dust removal bin.
[0017] Further, the control assembly includes a second motor, a turbine and a worm;
[0018] A turbine is sleeved on the lifting screw passing through the dust removal bin, and the turbine is threadedly connected to the lifting screw; the outer cover of the turbine is provided with a shell, the shell is fixed on the mounting frame, the worm is used in conjunction with the turbine, and the worm is driven by a second motor, and the second motor is fixed on the mounting frame.
[0019] Further, the transverse baffle mechanism includes a second cylinder, a baffle driving assembly and a baffle;
[0020] The second cylinder is telescopically arranged at the top of the storage box slot in the horizontal direction, the baffle driving assembly is arranged at the top of the storage box slot, the baffle is rotatably arranged at the side opening of the storage box slot, the baffle driving assembly is connected to the baffle and is used to control the opening and closing of the baffle, and the second cylinder is used to control the baffle driving assembly to produce an action.
[0021] Furthermore, the baffle driving assembly includes a moving block, a third connecting rod and a fourth connecting rod; the moving block is fixedly connected to the end of the telescopic rod of the second cylinder, the third connecting rod is hinged on the moving block, and the third connecting rod is also hinged to the fourth connecting rod; the upper end of the baffle passes through the top of the storage box slot and is connected to the fourth connecting rod.
[0022] Further, the longitudinal blocking box mechanism includes a top plate, a third cylinder, a stretching rod, a blocking portion and a fixing rod;
[0023] The third cylinder is telescopically arranged at the top of the storage box slot in the vertical direction, and a top plate is fixed to the end of the telescopic rod of the third cylinder, and a vertically arranged stretching rod is fixedly connected to the bottom of the top plate; an operating port is opened on the side wall of the lower part of the storage box slot, and a blocking part for preventing the lunch box from falling is provided on the stretching rod opposite to the operating port, and the blocking part extends into the operating port so that the bottom of the lunch box is stuck at the blocking part and does not fall; a fixing rod is connected to the bottom of the blocking part, and the fixing rod is fixed to the storage box slot; when the third cylinder drives the stretching rod to stretch upward, the blocking part is pulled out of the operating port to cause the lunch box to fall.
[0024] Furthermore, the box drop control mechanism includes a limit plate and a moving plate;
[0025] The limiting plate is fixed on the mounting frame just below the storage box slot, and the limiting plate is provided with a limiting hole for the lunch box to fall and limit the falling position of the lunch box; a movable plate is slidably provided below the limiting plate, and a box dropping hole is provided on the movable plate just opposite the limiting hole, and the length of the box dropping hole is greater than the length of the limiting hole; along the transportation direction of the lunch box on the conveying mechanism, a lower stop bar is provided at the lower part of the front half of the side wall of the box dropping hole, and an upper stop bar is provided at the upper part of the rear half of the side wall of the box dropping hole, so that the side wall of the box dropping hole and the lower stop bar and the upper stop bar together form an S-shaped moving channel for the lunch box; a fifth cylinder which can be extended and retracted in the horizontal direction is provided on the mounting frame, and the fifth cylinder is used to control the movement of the movable plate.
[0026] Furthermore, the conveying mechanism includes a conveying platform and a conveyor belt; the conveying platform is located below the box-dropping control mechanism, the conveyor belt is arranged on the conveying platform, and the conveyor belt is driven by a fourth motor.
[0027] Furthermore, an adjustment pad is provided at the bottom of the mounting frame, a screw is fixed on the adjustment pad, and the adjustment pad is threadedly connected to the mounting frame through the screw.
[0028] Furthermore, a pulley is provided at the bottom of the mounting frame, and a cover shell is provided on the peripheral cover of the mounting frame; and a dust cover is provided on the peripheral cover of the cover plate.
[0029] Compared with the prior art, the automatic lunch box dust removal and box dropping device of the present invention has the following advantages:
[0030] The automatic lunch box dust removal and box dropping device of the present invention combines dust removal operation and box dropping operation into a continuous production line, so that the lunch box can be dropped directly after dust removal, saving working time, saving labor and improving working efficiency. The specific operation is: firstly, the lunch box is placed on the lifting mechanism in the dust removal bin, and then the cover plate is closed by the first cylinder, the dust removal mechanism is started, and the lunch box is dusted through the dust removal slit. Then, the first cylinder is used to control the cover plate to open, the transverse box blocking mechanism is controlled to open the side opening of the storage box slot, the longitudinal box blocking mechanism is controlled to block the lower part of the storage box slot, and then the driving mechanism is started to control the storage box slot to flip, so that the side opening of the storage box slot after flipping is opposite to the top opening of the dust removal bin; then the lifting mechanism is started to push the lunch box into the storage box slot through the opening, and then the transverse box blocking mechanism is controlled to close the side opening of the storage box slot again, so that the lunch box is blocked in the storage box slot, and the driving mechanism is started to control the storage box slot to flip back to the original position. In this process, the longitudinal box blocking mechanism can block the bottom of the lunch box to prevent the lunch box from sliding down along the length direction of the storage box slot. When the box is dropped, the lunch box is dropped by controlling the longitudinal box blocking mechanism to open, and then the box drop control mechanism is used to separate the lunch boxes one by one, so that the lunch boxes fall one by one, and the dropped lunch boxes are transported by the conveying mechanism. This process only requires manual operation when the lunch box is initially placed in the dust removal bin, and no manual operation is required for other processes. The entire process can even be controlled by a controller to realize a continuous production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:
[0032] Figure 1 It is a schematic structural diagram of the automatic lunch box dust removal and box dropping device according to an embodiment of the present invention;
[0033] Figure 2 This is a diagram of the internal structure of the automatic lunch box dust removal and box dropping device according to an embodiment of the present invention;
[0034] Figure 3 A side view of the automatic lunch box dust removal and box dropping device according to an embodiment of the present invention;
[0035] Figure 4 A schematic diagram of the structure of the dust removal mechanism according to an embodiment of the present invention;
[0036] Figure 5 This is a disassembled diagram of the dust removal mechanism according to an embodiment of the present invention;
[0037] Figure 6 It is a structural schematic diagram of the lifting mechanism according to an embodiment of the present invention;
[0038] Figure 7 It is a structural schematic diagram of a storage box unit according to an embodiment of the present invention;
[0039] Figure 8 It is a structural schematic diagram of the transverse box blocking mechanism according to an embodiment of the present invention;
[0040] Fig. 9 It is a structural schematic diagram of a baffle driving assembly according to an embodiment of the present invention;
[0041] Fig.10 It is a structural schematic diagram of the longitudinal box blocking mechanism according to an embodiment of the present invention;
[0042] Fig.11 It is a partial enlarged view of point A described in an embodiment of the present invention;
[0043] Fig.12 It is a structural schematic diagram of a transport unit according to an embodiment of the present invention;
[0044] Fig.13 It is a schematic structural diagram of the limiting plate and the movable plate according to an embodiment of the present invention.
[0045] Description of reference numerals:
[0046] 1-mounting frame; 2-dust removal unit; 21-dust cover; 22-cover plate; 221-dust removal slit; 23-dust removal mechanism; 231-sliding seat; 232-sliding rod; 233-first motor; 234-rotating wheel; 235-rotating rod; 236-first connecting rod; 237-second connecting rod; 238-swinging rod; 239-connecting ear; 24-first cylinder; 25-lunch box pressure rod; 26-dust removal bin; 27-lifting mechanism; 271-second motor; 272-worm; 273-turbine; 274-lifting screw; 275-support plate; 276-clamp plate; 277-support rod; 278-blocking rod; 3-storage box unit; 31-storage box slot; 311-frame; 312-side plate; 3121-operating port; 32-support frame; 33-driving mechanism; 331-rotating shaft; 332-driven gear; 333-third motor; 334-driving gear; 34-lateral blocking box mechanism; 341-support plate; 341 1-first through hole; 3412-second through hole; 342-second cylinder; 343-blocking plate driving assembly; 3431-moving block; 3432-third connecting rod; 3433-fourth connecting rod; 344-rotating rod; 345-blocking plate; 35-longitudinal blocking box mechanism; 351-top plate; 352-third cylinder; 353-stretching rod; 354-blocking part; 3541-upper fixed shaft; 3542-upper connecting plate; 3543-lower fixed shaft; 3544 -lower connecting plate; 355-fixing rod; 4-transport unit; 41-box drop control mechanism; 411-limiting plate; 4111-limiting hole; 4112-limiting plate; 412-moving plate; 4121-box drop hole; 41211-lower baffle; 41212-upper baffle; 41213-guide plate; 42-conveying mechanism; 421-conveying platform; 422-conveyor belt; 423-guide rod; 5-adjusting pad; 6-pulley; 7-cover; 8-operating screen. DETAILED DESCRIPTION
[0047] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0048] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and the like are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", and the like may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0049] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0050] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0051] Figure 1 It is a schematic structural diagram of the automatic lunch box dust removal and box dropping device according to an embodiment of the present invention; Figure 2 This is a diagram of the internal structure of the automatic lunch box dust removal and box dropping device according to an embodiment of the present invention; Figure 3 It is a side view of the automatic lunch box dust removal and box dropping device according to an embodiment of the present invention.
[0052] like Figure 1-3 As shown, an automatic lunch box dust removal and box dropping device comprises:
[0053] Mounting frame 1, used as a basic support;
[0054] The dust removal unit 2 is arranged on the mounting frame 1, and is used for blowing dust off the lunch box and realizing automatic lifting of the lunch box; it includes a cover plate 22, a dust removal mechanism 23, a first cylinder 24, a dust removal bin 26, a lifting mechanism 27 and a dust collector; the dust removal bin 26 is installed on the mounting frame 1, and a lifting mechanism 27 for driving the lunch box to be lifted and lowered is provided in the dust removal bin 26; the top of the dust removal bin 26 is open and covered with a cover plate 22, one side of the cover plate 22 is hinged to the mounting frame 1, and the first cylinder 24 is connected to the cover plate 22 and is used to control the opening of the cover plate 22; the dust removal mechanism 23 is arranged on the cover plate 22, and a narrow and long dust removal slit 221 is provided on the cover plate 22 facing the lunch box, and the dust removal mechanism 23 can move along the dust removal slit 221 to remove dust from the lunch box; the bottom of the dust removal bin 26 is connected to the dust collector;
[0055] The storage box unit 3 is arranged on the mounting frame 1 on one side of the dust removal unit 2, and is used to transfer the lunch boxes in the dust removal unit 2 and temporarily store the lunch boxes; it includes a storage box slot 31, a driving mechanism 33, a horizontal box blocking mechanism 34 and a longitudinal box blocking mechanism 35; the storage box slot 31 is rotatably arranged on the mounting frame 1 on the side close to the dust removal unit 2, so that the storage box slot 31 can fall directly above the top opening of the dust removal bin 26 after being turned over; the storage box slot 31 is opened on one side close to the dust removal unit 2, so that the side opening of the storage box slot 31 after being turned over is directly opposite to the top opening of the dust removal bin 26, and the lifting and lowering The mechanism 27 pushes the lunch box into the storage box slot 31 through the opening; the transverse box blocking mechanism 34 is arranged at the opening of the storage box slot 31, and is used to block the lunch box to prevent the lunch box from falling from the opening when the storage box slot 31 is turned back to its original position; the longitudinal box blocking mechanism 35 is arranged at the lower part of the storage box slot 31, and is used to block the bottom of the lunch box to prevent the lunch box from sliding downward along the length direction of the storage box slot 31 when the storage box slot 31 is turned back to its original position; the bottom of the storage box slot 31 is provided with a lunch box discharge port, and the driving mechanism 33 is used to control the turning of the storage box slot 31;
[0056] The transport unit 4 is arranged below the box storage unit 3 and is used to transport the falling lunch boxes one by one. It includes a box drop control mechanism 41 and a conveying mechanism 42. The box drop control mechanism 41 is arranged directly below the box storage slot 31 and is used to separate the lunch boxes one by one so that the lunch boxes fall one by one. The conveying mechanism 42 is located directly below the box drop control mechanism 41 and is used to transport the lunch boxes one by one.
[0057] An operating screen 8 is provided on the mounting frame 1 for realizing control over dust removal and box dropping operations; an operating button is provided on the operating screen 8, and a controller is provided inside the operating screen 8, and the controller is used to control the dust removal mechanism 23, the first cylinder 24, the lifting mechanism 27, the vacuum cleaner, the driving mechanism 33, the horizontal box blocking mechanism 34, the longitudinal box blocking mechanism 35, the box dropping control mechanism 41 and the conveying mechanism 42.
[0058] The controller may be a commonly used device for automatic control in the prior art.
[0059] The automatic lunch box dust removal and box dropping device described in this embodiment combines the dust removal operation and the box dropping operation to form a continuous production line, so that the lunch boxes can be dropped directly after dust removal, saving working time, saving labor, and improving work efficiency.
[0060] The specific operation is as follows: first, the lunch box is placed on the lifting mechanism 27 in the dust removal bin 26, and then the cover plate 22 is closed by the first cylinder 24, the dust removal mechanism is started, and the lunch box is dusted through the dust removal slit 221, and the dust blown off is sucked away by the vacuum cleaner. Then, the first cylinder 24 is used to control the cover plate 22 to open, the transverse box blocking mechanism 34 is controlled to open the side opening of the storage box slot 31, and the longitudinal box blocking mechanism 35 is controlled to block the lower part of the storage box slot 31. Then, the driving mechanism 33 is started to control the storage box slot 31 to flip, so that the side opening of the flipped storage box slot 31 faces the top opening of the dust removal bin 26; then, the lifting mechanism 27 is started to push the lunch box into the storage box slot 31 through the opening, and then the side opening of the storage box slot 31 is closed again by controlling the transverse box blocking mechanism 34 so that the lunch box is blocked in the storage box slot 31, and the driving mechanism 33 is started to control the storage box slot 31 to flip back to its original position. During this process, the longitudinal box blocking mechanism 35 can block the bottom of the lunch box to prevent the lunch box from sliding downward along the length direction of the storage box slot 31.
[0061] When the box dropping operation is performed, the longitudinal box blocking mechanism 35 is controlled to open to make the lunch boxes drop, and then the box dropping control mechanism 41 is used to separate the lunch boxes one by one, so that the lunch boxes drop one by one, and the dropped lunch boxes are transported by the conveying mechanism 42. This process only requires manual operation when the lunch boxes are initially placed in the dust removal bin 26, and no manual operation is required for other processes. The entire process can even be controlled by a controller to realize a continuous production line.
[0062] Figure 4 A schematic diagram of the structure of the dust removal mechanism according to an embodiment of the present invention; Figure 5 This is a disassembled diagram of the dust removal mechanism described in an embodiment of the present invention.
[0063] For example, Figure 4 and 5 As shown, the dust removal mechanism 23 includes a slide seat 231, a slide rod 232, a first motor 233, a rotating wheel 234, a rotating rod 235, a connecting portion, a swing rod 238 and a blowing nozzle;
[0064] The slide bar 232 is fixedly arranged on the cover plate 22, and the slide bar 232 is parallel to the length extension direction of the dust removal slit 221; the slide seat 231 is slidably arranged on the slide bar 232, the first motor 233 is fixedly arranged on the slide seat 231, and the rotating wheel 234 is connected to the first motor 233; one end of the rotating rod 235 is eccentrically arranged on the rotating wheel 234, and the other end is hinged to the connecting part, and the connecting part is also hinged to one end of the swing rod 238, and the middle part of the swing rod 238 is hinged to the slide seat 231; the nozzle is fixed to the other end of the swing rod 238, and the nozzle extends into the dust removal slit 221, and the nozzle is connected to the blowing device; the cover plate 22 is also provided with a fourth cylinder for controlling the movement of the slide seat 231; the first motor 233 and the fourth cylinder are both controlled by the controller.
[0065] Specifically, the connecting part includes a first connecting rod 236 and a second connecting rod 237, the first connecting rod 236 is perpendicular to the second connecting rod 237 to form a T-shaped structure, and the first connecting rod 236 is connected to the left side of the second connecting rod 237; the first connecting rod 236 is hinged to the rotating rod 235, and the two ends of the second connecting rod 237 are hinged with a swing rod 238; the sliding seat 231 is also fixedly connected to a door-shaped connecting ear 239, and the middle part of the swing rod 238 is hinged to the vertical sections on both sides of the connecting ear 239.
[0066] During dust removal, the controller controls the first motor 233 to operate and drives the rotating wheel 234 to rotate. The rotating rod 235 rotates with the rotating wheel 234. At the same time, the rotating rod 235 pushes the first connecting rod 236 and the second connecting rod 237 to move. Since the rotating rod 235 is eccentrically arranged on the rotating wheel 234 and the middle part of the swing rod 238 is hinged on the connecting ear 239, the swing rod 238 can only swing left and right around the hinge point to remove dust. This structure simulates the operation of swinging the hand back and forth to remove dust, which is conducive to blowing off the dust on the lunch box. At the same time, the controller controls the fourth cylinder to push the slide 231 to reciprocate back and forth along the slide rod 232 to achieve back and forth blowing of the lunch box.
[0067] For example, Figure 6 The structural diagram of the lifting mechanism shown in the figure, the lifting mechanism 27 includes a second motor 271, a worm 272, a turbine 273, a lifting screw 274, a bracket and a clamping plate 276;
[0068] The bracket is located in the dust removal bin 26 and is used to support the lunch box. The bottom of the bracket is connected to a vertically arranged lifting screw 274, and the lower end of the lifting screw 274 passes through the bottom of the dust removal bin 26; a turbine 273 is sleeved on the lifting screw 274 passing through the dust removal bin, and the turbine 273 is threadedly connected to the lifting screw 274; the outer cover of the turbine 273 is provided with a shell, and the shell is fixed on the mounting frame 1, the worm 272 is used in conjunction with the turbine 273, and the worm 272 is driven by a second motor 271, and the second motor 271 is fixed on the mounting frame 1; the second motor 271 is controlled by a controller.
[0069] Specifically, there are two lifting screws 274 and they are symmetrically arranged. The bracket includes two support plates 275 and a support rod 277. The two support plates 275 are respectively connected to the top ends of the two lifting screws 274. The two ends of the support rod 277 are respectively fixed on the two support plates 275. The support rod 277 is provided with two clamping plates 276 for clamping the lunch box, one of the clamping plates 276 is fixed on the support rod 277, and the other clamping plate 276 is slidably arranged on the support rod 277 to facilitate the adjustment of the distance between the two clamping plates 276; the clamping plates 276 are provided with blocking rods 278 on both sides to cover the lunch box to prevent the lunch box from falling, and the blocking rods 278 are fixed on the side walls of the dust removal bin 26.
[0070] Specifically, the support rod 277 may be a door-shaped frame.
[0071] For example, Figure 8 The structural schematic diagram of the transverse baffle box mechanism shown in the figure, the transverse baffle box mechanism 34 includes a second cylinder 342, a baffle plate driving assembly 343 and a baffle plate 345;
[0072] The second cylinder 342 is telescopically arranged at the top of the storage box slot 31 along the horizontal direction, the baffle driving assembly 343 is arranged at the top of the storage box slot 31, and the baffle 345 is rotatably arranged at the side opening of the storage box slot 31. The baffle driving assembly 343 is connected to the baffle 345 and is used to control the opening and closing of the baffle 345. The second cylinder 342 is used to control the action of the baffle driving assembly 343, and the second cylinder 342 is controlled by the controller.
[0073] Specifically, the baffle driving assembly 343 includes a moving block 3431, a third connecting rod 3432 and a fourth connecting rod 3433; the moving block 3431 is fixedly connected to the end of the telescopic rod of the second cylinder 342, the third connecting rod 3432 is hinged on the moving block 3431, and the third connecting rod 3432 is also hinged to the fourth connecting rod 3433; the upper end of the baffle 345 passes through the top of the storage box slot 31 and is connected to the fourth connecting rod 3433.
[0074] More specifically, the third connecting rod 3432 can be two, which are respectively hinged on both sides of the moving block 3431; the horizontal blocking box mechanism 34 also includes a support plate 341 and a rotating rod 344, the support plate 341 is fixedly arranged at the top end of the storage box slot 31, the second cylinder 342 is fixed on the support plate 341, and the support plate 341 is provided with a second through hole 3412; the blocking piece 345 is fixedly connected to the side wall of the rotating rod 344, and the length extension direction of the blocking piece 345 is the same as the length extension direction of the rotating rod 344, the lower end of the rotating rod 344 is rotatably arranged on the storage box slot 31, and the upper end of the rotating rod 344 passes through the second through hole 3412 upward and is fixedly connected to the fourth connecting rod 3433.
[0075] When the telescopic rod of the second cylinder 342 is extended, it pushes the moving block 3431 to move forward, and the moving block 3431 drives the third connecting rod 3432 to move forward. Since the upper end of the rotating rod 344 is restricted to rotate in the first through hole 3411 of the support plate 341, the fourth connecting rod 3433 can only rotate around the first through hole 3411 with the third connecting rod 3432. The rotation of the fourth connecting rod 3433 drives the rotating rod 344 to rotate. The rotation of the rotating rod 344 realizes the opening and closing of the baffle 345 at the side opening of the storage box slot 31.
[0076] Exemplarily, the longitudinal blocking mechanism 35 includes a top plate 351, a third cylinder 352, a stretching rod 353, a blocking portion 354 and a fixing rod 355;
[0077] The third cylinder 352 is telescopically arranged at the top of the storage box slot 31 in the vertical direction, and a top plate 351 is fixed to the end of the telescopic rod of the third cylinder 352, and the top plate 351 is arranged horizontally. A vertically arranged stretching rod 353 is fixedly connected below the top plate 351, and the stretching rod 353 is located on the left and right sides of the storage box slot 31; an operation port 3121 is opened on the side wall of the lower part of the storage box slot 31, and a blocking portion 354 for preventing the lunch box from falling is provided on the stretching rod 353 at a position opposite to the operation port 3121, and the blocking portion 354 extends into the operation port 3121 so that the bottom of the lunch box is stuck at the blocking portion 354 and does not fall; a fixing rod 355 is connected below the blocking portion 354, and the fixing rod 355 is fixed on the storage box slot 31; when the third cylinder 352 drives the stretching rod 353 to stretch upward, the blocking portion 354 is pulled out of the operation port 3121 to make the lunch box fall; the third cylinder 352 is controlled by a controller.
[0078] Specifically, the blocking portion includes an upper fixed shaft 3541, an upper connecting piece 3542, a lower fixed shaft 3543 and a lower connecting piece 3544; the upper fixed shaft 3541 is fixed to the lower end of the stretching rod 353, and the upper fixed shaft 3541 and the stretching rod 353 are perpendicular to each other; the lower fixed shaft 3543 is fixed to the upper end of the fixed rod 355, and the lower fixed shaft 3543 and the fixed rod 355 are perpendicular to each other; the upper connecting piece 3542 is rotatably connected to the upper fixed shaft 3541, and the lower connecting piece 3544 is rotatably connected to the lower fixed shaft 354 3 is rotatably connected, and the upper connecting piece 3542 is also hinged with the lower connecting piece 3544; when the stretching rod 353 moves downward, the upper connecting piece 3542 and the lower connecting piece 3544 form a V-shaped structure, and the V-shaped structure is inserted into the operation opening 3121 so that the bottom of the lunch box rests on the V-shaped structure to prevent the lunch box from falling; when the stretching rod 353 is pulled upward, the upper connecting piece 3542 and the lower connecting piece 3544 extend out of the operation opening 3121, and the upper connecting piece 3542 and the lower connecting piece 3544 are straightened, so that the lunch box can fall smoothly.
[0079] Specifically, the driving mechanism 33 includes a rotating shaft 331, a driven gear 332, a third motor 333 and a driving gear 334. The rotating shaft 331 is fixedly arranged on a side of the storage box slot 31 close to the dust removal unit 2, and the rotating shaft 331 is rotatably arranged on the mounting frame 1. A driven gear 332 is arranged at one end of the rotating shaft 331, and a third motor 333 is arranged on the mounting frame 1. The driving gear 334 is connected to the third motor 333, and the driving gear 334 is connected to the driven gear 332 through a chain transmission. The third motor 333 is controlled by a controller.
[0080] Specifically, the support plate 341 is further provided with a first through hole 3411 , and the stretching rod 353 passes through the first through hole 3411 .
[0081] When the dust blowing is completed, the controller controls the first cylinder 24 to open the cover plate 22; then the controller controls the second cylinder 342 to open the blocking piece 345, so that the storage box slot 31 is open to the side of the dust removal unit 2; then the controller controls the third cylinder 352 to shrink the telescopic rod of the third cylinder 352, so that the upper connecting piece 3542 and the lower connecting piece 3544 form a V-shaped structure, and the V-shaped structure is inserted into the operation port 3121 to ensure that the bottom of the lunch box is placed on the V-shaped structure to prevent the lunch box from falling; then the controller controls the third cylinder 352 to shrink the telescopic rod of the third cylinder 352, so that the upper connecting piece 3542 and the lower connecting piece 3544 form a V-shaped structure, and the V-shaped structure is inserted into the operation port 3121, so as to ensure that the bottom of the lunch box is placed on the V-shaped structure to prevent the lunch box from falling; The third motor 333 is controlled to rotate, and the driving gear 334 drives the driven gear 332 to rotate, so that the storage box slot 31 is laid down, and the side opening of the storage box slot 31 is opposite to the top opening of the dust removal bin 26; then the second motor 271 is controlled by the controller to make the lifting screw 274 rise, driving the lunch box to rise and extend into the storage box slot; then the second cylinder 342 is controlled by the controller to close the blocking piece 345, so that the lunch box is stuck in the storage box slot 31; finally, the third motor 333 is controlled by the controller to make the storage box slot 31 stand upright to its original position.
[0082] When the lunch box needs to be dropped, the controller controls the extension rod of the third cylinder 352 to extend, and the stretching rod 353 is pulled upward, so that the V-shaped opening formed by the upper connecting piece 3542 and the lower connecting piece 3544 gradually becomes larger and gradually extends out of the operating port 3121 until the upper connecting piece 3542 and the lower connecting piece 3544 are straightened into a straight line, and the V-shaped structure disappears, allowing the lunch box to drop smoothly.
[0083] Exemplarily, the box drop control mechanism 41 includes a limiting plate 411 and a moving plate 412;
[0084] The limiting plate 411 is fixed on the mounting frame 1 just below the storage box slot 31, and a limiting hole 4111 is provided on the limiting plate 411 for the lunch box to fall and limit the falling position of the lunch box, and the size of the limiting hole 4111 matches the size of the lunch box; a moving plate 412 is slidably provided below the limiting plate 411, and a box-dropping hole 4121 is provided on the moving plate 412 at a position just opposite to the limiting hole 4111, and the length of the box-dropping hole 4121 is greater than or equal to twice the length of the limiting hole 4111; the lunch box is moved along the conveying mechanism In the transport direction on 42, a lower baffle 41211 is provided at the lower part of the front half of the side wall of the box dropping hole 4121, and an upper baffle 41212 is provided at the upper part of the rear half of the side wall of the box dropping hole 4121, so that the side wall of the box dropping hole 4121 and the lower baffle 41211 and the upper baffle 41212 together form an S-shaped moving channel for the lunch box; the mounting frame 1 is provided with a fifth cylinder which can be extended and retracted in the horizontal direction, and the fifth cylinder is used to control the movement of the movable plate 412, and the fifth cylinder is controlled by the controller.
[0085] Specifically, along the transport direction of the lunch box on the conveying mechanism 42, limiting pieces 4112 for limiting the position of the lunch box are fixedly provided on the front and rear sides of the side walls of the limiting hole 4111; guide pieces 41213 for the lunch box are provided on both sides of the rear half of the box drop hole 4121.
[0086] Before the lunch box falls, the rear half of the box-dropping hole 4121 on the mobile plate 412 is directly opposite to the limiting hole 4111 on the upper limiting plate 411. When the lunch box falls to the limiting hole 4111 and passes through the limiting hole 4111, it then falls into the box-dropping hole 4121, and the edge of the lunch box is stuck on the lower stop bar 41211; then the controller controls the fifth cylinder to push the mobile plate 412 to move, and since the limiting hole 4111 is provided with a limiting piece 4112, the limiting piece 4112 can limit the lunch box in the limiting hole 4111, and since the mobile plate 412 is moving, the edge of the lunch box will move along the lower stop bar 41211 to the upper stop bar 41212, and since there is no support below the edge of the lunch box, it will fall onto the conveying mechanism 42 below. At the same time, due to the existence of the upper stop bar 41212, the upper lunch box is blocked from continuing to fall into the box-dropping hole 4121. By repeatedly pushing and pulling the movable plate 412, the lunch boxes can be put down one by one.
[0087] Exemplarily, the conveying mechanism 42 includes a conveying platform 421 and a conveyor belt 422; the conveying platform 421 is located below the box drop control mechanism 41, and the conveyor belt 422 is arranged on the conveying platform 421, and the conveyor belt 422 is driven by a fourth motor, and the fourth motor is controlled by a controller.
[0088] Specifically, the upper surface of the conveyor belt 422 is provided with guide rods 423 arranged in pairs and parallel to each other, and the lunch box is clamped and moved between two pairs of guide rods 423, and the guide rods 423 are fixed on the conveying platform 421.
[0089] Exemplarily, an adjustment pad 5 is provided at the bottom of the mounting frame 1 , a screw is fixed on the adjustment pad 5 , and the adjustment pad 5 is threadedly connected to the mounting frame 1 via the screw.
[0090] Exemplarily, a pulley 6 is further provided at the bottom of the mounting frame 1 , and a cover shell 7 is provided on the outer peripheral cover of the mounting frame 1 ; and a dust cover 21 is provided on the outer peripheral cover of the cover plate 22 .
[0091] Specifically, a lunch box pressing rod 25 for pressing the lunch box is provided on the lower surface of the cover plate 22 .
[0092] Specifically, the storage box slot 31 includes a rectangular frame 311 and side panels 312 surrounding three non-open sides of the storage box slot 31, and operation openings 3121 are opened at the lower parts of the side panels 312 on the two opposite sides.
[0093] The mounting frame 1 is provided with a support frame 32 for supporting the storage box slot 31, and the support frame 32 is provided with a channel for the lunch box to fall; an extension portion is fixedly provided at the bottom end of the frame 311 on the side close to the dust removal unit 2, the length of the extension portion is equal to the height of the support frame 32, and the extension portion is fixedly connected to the rotating shaft 331.
[0094] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. An automatic lunch box dust removal and box dropping device, characterized in that: include: A mounting frame (1) used as a base support; A dust removal unit (2) is arranged on the mounting frame (1) and is used to blow dust off the lunch box and realize automatic lifting of the lunch box; The invention comprises a cover plate (22), a dust removal mechanism (23), a first cylinder (24), a dust removal bin (26), a lifting mechanism (27) and a dust collector; the dust removal bin (26) is mounted on a mounting frame (1), and a lifting mechanism (27) is arranged in the dust removal bin (26) for driving the lunch box to be lifted and lowered; the top of the dust removal bin (26) is open and covered with a cover plate (22), one side of the cover plate (22) is hinged to the mounting frame (1), and the first cylinder (24) is connected to the cover plate (22) and is used to control the cover plate (22) to be opened; the dust removal mechanism (23) is arranged on the cover plate (22), and a narrow and long dust removal slit (221) is arranged on the cover plate (22) facing the lunch box, and the dust removal mechanism (23) can move along the dust removal slit (221) to remove dust from the lunch box; the dust removal mechanism (23) comprises a slide seat (231), a slide rod (232), a swing assembly and a blowing nozzle; The slide bar (232) is fixedly arranged on the cover plate (22), and the slide bar (232) is parallel to the length extension direction of the dust removal slit (221); the slide seat (231) is slidably arranged on the slide bar (232), the swing assembly is arranged on the slide seat (231), the blowing nozzle is arranged on the swing assembly, and the blowing nozzle extends into the dust removal slit (221); The storage box unit (3) is arranged on a mounting frame (1) on one side of the dust removal unit (2) and is used for transferring lunch boxes in the dust removal unit (2) and temporarily storing lunch boxes; it comprises a storage box slot (31), a driving mechanism (33), a transverse box blocking mechanism (34) and a longitudinal box blocking mechanism (35); the storage box slot (31) is rotatably arranged on the mounting frame (1) on a side close to the dust removal unit (2), so that the storage box slot (31) can fall directly above the top opening of the dust removal bin (26) after being turned over; the storage box slot (31) is opened on a side close to the dust removal unit (2), so that the side opening of the storage box slot (31) after being turned over faces the top of the dust removal bin (26) The storage box slot (31) is provided with an opening, and the lifting mechanism (27) pushes the lunch box into the storage box slot (31) through the opening; the transverse box blocking mechanism (34) is arranged at the opening of the storage box slot (31), and is used to block the lunch box to prevent the lunch box from falling from the opening when the storage box slot (31) is turned back to its original position; the longitudinal box blocking mechanism (35) is arranged at the lower part of the storage box slot (31), and is used to block the bottom of the lunch box to prevent the lunch box from sliding downward along the length direction of the storage box slot (31) when the storage box slot (31) is turned back to its original position; the bottom of the storage box slot (31) is provided with a lunch box discharge port, and the driving mechanism (33) is used to control the turning of the storage box slot (31); The transport unit (4) is arranged below the box storage unit (3) and is used to transport the falling lunch boxes one by one. The transport unit (4) comprises a box drop control mechanism (41) and a conveying mechanism (42). The box drop control mechanism (41) is arranged directly below the box storage slot (31) and is used to separate the lunch boxes one by one so that the lunch boxes can fall one by one. The conveying mechanism (42) is located directly below the box drop control mechanism (41) and is used to transport the lunch boxes one by one. The box drop control mechanism (41) comprises a limiting plate (411) and a moving plate (412). The limiting plate (411) is fixed on the mounting frame (1) directly below the storage box slot (31); the limiting plate (411) is provided with a limiting hole (4111) for allowing the lunch box to fall and limiting the position of the lunch box to fall; a moving plate (412) is slidably provided below the limiting plate (411); a box-dropping hole (4121) is provided on the moving plate (412) directly opposite to the limiting hole (4111); the length of the box-dropping hole (4121) is greater than the length of the limiting hole (4111); and the lunch box is moved along the conveying mechanism (42) to the storage box slot (31). In the transport direction, a lower stop bar (41211) is provided at the lower part of the front half of the side wall of the box-dropping hole (4121), and an upper stop bar (41212) is provided at the upper part of the rear half of the side wall of the box-dropping hole (4121), so that the side wall of the box-dropping hole (4121) and the lower stop bar (41211) and the upper stop bar (41212) together form an S-shaped moving passage for the lunch box; and the mounting frame (1) is provided with a fifth cylinder that is telescopic in the horizontal direction, and the fifth cylinder is used to control the movement of the moving plate (412).
2. The automatic lunch box dust removal and box dropping device according to claim 1 is characterized in that: The lifting mechanism (27) comprises a control component, a lifting screw (274) and a bracket; The bracket is located in the dust removal bin (26) and is used to support the lunch box. The bottom of the bracket is connected to a vertically arranged lifting screw (274), and the lower end of the lifting screw (274) passes through the bottom of the dust removal bin (26). A control component for controlling the lifting of the lifting screw (274) is provided outside the dust removal bin (26).
3. The automatic lunch box dust removal and box dropping device according to claim 1 is characterized in that: The transverse baffle mechanism (34) comprises a second cylinder (342), a baffle driving assembly (343) and a baffle (345); The second cylinder (342) is telescopically arranged at the top of the storage box slot (31) in the horizontal direction, the baffle driving assembly (343) is arranged at the top of the storage box slot (31), the baffle (345) is rotatably arranged at the side opening of the storage box slot (31), the baffle driving assembly (343) is connected to the baffle (345) and is used to control the opening and closing of the baffle (345), and the second cylinder (342) is used to control the baffle driving assembly (343) to produce an action.
4. The automatic lunch box dust removal and box dropping device according to claim 3 is characterized in that: The baffle driving assembly (343) comprises a moving block (3431), a third connecting rod (3432) and a fourth connecting rod (3433); the moving block (3431) is fixedly connected to the end of the telescopic rod of the second cylinder (342); the moving block (3431) is hinged to the third connecting rod (3432), and the third connecting rod (3432) is also hinged to the fourth connecting rod (3433); the upper end of the baffle (345) passes through the top of the storage box slot (31) and is connected to the fourth connecting rod (3433).
5. The automatic lunch box dust removal and box dropping device according to claim 1 is characterized in that: The longitudinal blocking box mechanism (35) comprises a top plate (351), a third cylinder (352), a stretching rod (353), a blocking portion (354) and a fixing rod (355); The third cylinder (352) is telescopically arranged at the top of the storage box slot (31) in the vertical direction, a top plate (351) is fixed to the end of the telescopic rod of the third cylinder (352), and a vertically arranged stretching rod (353) is fixedly connected below the top plate (351); an operating opening (3121) is provided on the side wall of the lower part of the storage box slot (31), and a locking member (353) is provided on the stretching rod (353) directly opposite to the operating opening (3121) for preventing the lunch box from falling. The blocking portion (354) is extended into the operating opening (3121) so that the bottom of the lunch box is stuck at the blocking portion (354) and does not fall; a fixing rod (355) is connected below the blocking portion (354), and the fixing rod (355) is fixed on the storage box slot (31); when the third cylinder (352) drives the stretching rod (353) to stretch upward, the blocking portion (354) is pulled out of the operating opening (3121) so that the lunch box falls.
6. The automatic lunch box dust removal and box dropping device according to claim 1 is characterized in that: The conveying mechanism (42) comprises a conveying platform (421) and a conveyor belt (422); the conveying platform (421) is located below the box-dropping control mechanism (41), the conveyor belt (422) is arranged on the conveying platform (421), and the conveyor belt (422) is driven by a fourth motor.
7. The automatic lunch box dust removal and box dropping device according to claim 1 is characterized by: An adjustment pad (5) is provided at the bottom of the mounting frame (1), a screw rod is fixed on the adjustment pad (5), and the adjustment pad (5) is threadedly connected to the mounting frame (1) via the screw rod.
8. The automatic lunch box dust removal and box dropping device according to claim 1 is characterized by: The bottom of the mounting frame (1) is also provided with a pulley (6); the outer peripheral cover of the mounting frame (1) is provided with a cover shell (7); and the outer peripheral cover of the cover plate (22) is provided with a dust cover (21).
Citation Information
Patent Citations
Automatic lunch box dust-removing and box-falling device
CN212448385U