Blade lining structure core material vertical cutting equipment

Abstract

A vertical cutting device for blade lining structure core materials includes a base, a conveying device, a side-patting device, and a vertical cutting device; the conveying device and the side-patting device are arranged on the base, the side-patting device is located outside the conveying device, the vertical cutting device is connected to the base and is located at the end of the conveying device, and the vertical cutting device is connected to a traveling mechanism arranged on the base. The stacked sheet materials are placed on the conveying device, which drives the sheet materials to the cutting position, and the side-patting device is used to align the sheet materials, and the removal of excess sheet materials is started. The device can cut multiple stacked sheets of blade lining structure core materials at the same time, and achieve high-precision slicing under the condition of side pressure positioning, with high slicing efficiency.

Description

Technical Field

[0001] The invention relates to a slicing device for processing a lining structural core material adhered to the inner cavity wall of a blade into a standard thickness, belonging to the technical field of structural core material slicing. Background Art

[0002] Wind turbine blades are primarily made of fiberglass reinforced plastic (FRP) blades, with the surface wrapped with fiberglass and coated with epoxy resin. The remaining sections are filled with structural core material. The structural core material's primary function in the blade is to reduce blade weight while ensuring stability, allowing the blade to meet required rigidity while increasing wind-catching area. Commonly used structural core materials include balsa wood, PET, PVC, SAN, and HPE. Before injecting the base resin into the laminated FRP blade cavity, a liner is attached to the blade's inner wall. This liner is made by adhering the structural core material to a fiberglass cloth. The liner is then cut into small pieces to align with the blade's inner wall during attachment, but without cutting through the fiberglass cloth.

[0003] The structural core material needs to be cut into sheets of different thicknesses that meet the requirements of the blade design. The square materials of the structural core material are processed into sheets. The cutting equipment currently used is generally flat cutting equipment, which has low efficiency, poor precision, difficult dust discharge, high equipment risk factor, and the saw blade requires greater tension, and has high requirements for the flatness of the mobile platform. Summary of the Invention

[0004] Aiming at the deficiencies in existing slicing technology for the liner plates of wind turbine blades, the present invention provides a vertical cutting device for the core material of the blade liner structure with accurate positioning, good cutting effect, high efficiency and high precision.

[0005] The blade lining structure core material vertical cutting equipment of the present invention adopts the following technical solutions:

[0006] The equipment, the vertical cutting equipment, includes a base, a conveying device, a side-shooting device and a vertical cutting device; the conveying device and the side-shooting device are arranged on the base, the side-shooting device is located on the outside of the conveying device, the vertical cutting device is connected to the base and is located at the end of the conveying device, and the vertical cutting device is connected to the walking mechanism arranged on the base.

[0007] The conveying device includes a left conveying frame and a right conveying frame, and conveying rollers are installed on the left conveying frame and the right conveying frame. There is a conveying roller on each of the left conveying frame and the right conveying frame connected to the same transmission shaft, and the transmission shaft is connected to the conveying reducer through a chain drive. The conveying reducer is fixed to the base, and the adjacent conveying rollers on the left conveying frame and the right conveying frame are connected through a chain drive.

[0008] The side-slapping device includes a connecting base and a leveling frame. Leveling frames are fixedly connected to both sides of the connecting base, located outside the conveyor. The leveling frames are equipped with a horizontal alignment mechanism and a height alignment mechanism. The horizontal alignment mechanism includes a horizontal clapper connected to the piston rod of a horizontal clapper cylinder. The height alignment mechanism includes a height clapper connected to the piston rod of a height clapper cylinder. Both the horizontal clapper cylinder and the height clapper cylinder are fixedly mounted on the leveling frame. The leveling frame is mounted on a base via movable guide rails. The connecting base is connected to a side-pressing mechanism, which includes a lead screw and a movable reducer. Both ends of the lead screw are mounted on the base and connected to nuts on the connecting base, and one end of the lead screw is connected to the output end of the movable reducer. Driven by the cylinders, the horizontal clapper and the height clapper impact the delivered sheet metal in both length and height directions, aligning the sides of the stacked sheets in the height direction. The movable reducer drives the connecting base and the leveling frames on both sides via the lead screw to move, slapping and aligning the stacked sheets. The side-shooting device also serves to fix the sheet material during the cutting process.

[0009] The vertical cutting device includes a vertical cutting frame, which is mounted on a base via vertical cutting guide rails and located at the end of the conveyor. A sawing reducer is fixedly mounted below the vertical cutting frame. A driving wheel is mounted on the output end of the sawing reducer. A driven wheel is mounted on the vertical cutting frame via a bearing seat. A saw blade is connected between the driving and driven wheels. The vertical cutting frame is connected to a traveling mechanism. The bearing seat is connected to a tensioning mechanism, which includes a tensioning guide rail and a tensioning cylinder. The tensioning guide rail is positioned above the vertical cutting frame, and the bearing seat is mounted on the tensioning guide rail. The bearing seat is connected to the piston rod of the tensioning cylinder, which is fixed to the vertical cutting frame. The tensioning cylinder drives the bearing seat to move on the tensioning guide rail, tensioning the saw blade and facilitating its replacement.

[0010] The travel mechanism includes a travel reducer, a travel gear, and a travel rack. The travel rack is mounted on the base, parallel to the vertical cutting guide rail. The travel reducer is mounted on the vertical cutting frame, and the travel gear is mounted on the output end of the travel reducer and meshes with the travel rack. The sawing reducer drives the driving wheel to rotate, driving the saw blade. The travel reducer drives the travel gear to rotate, simultaneously moving the entire vertical cutting frame along the vertical cutting guide rail to saw the fixed sheet material.

[0011] A bottom-striking device is mounted on the base at the end of the conveyor mechanism. The device comprises a bottom-striking cylinder and a bottom-striking plate. The bottom-striking cylinder is connected to the base, and its piston rod is connected to the bottom-striking plate. During the cutting process, the bottom-striking cylinder supports the sheet material upwards via the bottom-striking plate. Together with the side-striking device, the stacked sheets are secured, ensuring consistent cutting and precision.

[0012] The structural core material is placed on the conveying device, which drives the sheet material to the cutting position. The structural core material is pushed to the position through the side-patting device. The equipment is started and the servo mechanism starts working. It runs according to the programmed program to obtain the required dimensions. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a top view of the vertical cutting device for the core material of the blade lining structure of the present invention.

[0014] Figure 2 It is a front view of the vertical cutting equipment for the core material of the blade lining structure of the present invention.

[0015] Figure 3 It is a right side view of the vertical cutting device for the core material of the blade lining structure of the present invention.

[0016] In the figure: 1. Base, 2. Right conveyor frame, 3. Drive shaft, 4. Chain drive, 5. Conveying reducer, 6. Left conveyor frame, 7. Conveying roller, 8. Leveling frame, 9. Connecting seat, 10. Screw, 11. Mobile reducer, 12. Mobile guide rail, 13. Horizontal clapper, 14. Horizontal clapper cylinder, 15. Height clapper cylinder, 16. Height clapper, 17. Vertical cutting guide rail, 18. Bottom clapper, 19. Bottom clapper cylinder, 20. Vertical cutting frame, 21. Travel reducer, 22. Travel gear, 23. Travel rack, 24. Driving wheel, 25. Tensioning cylinder, 26. Passive wheel, 27. Tensioning guide rail, 28. Saw blade, 29. Sawing reducer, 30. Bearing seat. DETAILED DESCRIPTION

[0017] like Figure 1 、 Figure 2 and Figure 3 As shown, the vertical cutting device of the present invention comprises a base 1, a conveyor device, a side-shooting device, and a vertical cutting device. The conveyor device and the side-shooting device are mounted on the base 1. The side-shooting devices are mounted on both sides of the conveyor device, facing each other and connected to a side-pressure moving mechanism. The vertical cutting device is connected to the base 1, located at the end of the conveyor device and connected to the traveling mechanism.

[0018] The conveyor system includes a right conveyor frame 2 and a left conveyor frame 6 of identical structure. Both frames are trough-shaped, with conveyor rollers 7 mounted on them. The first conveyor roller at the front end of each frame is connected to a common drive shaft 3, which is connected to a conveyor reducer 5 via a chain drive. The conveyor reducer 5 is fixed to the base 1. Adjacent conveyor rollers on the right and left conveyor frames 2 and 6 are connected by a chain drive 4 to rotate each roller. Since the front rollers can be rotated to deliver the sheet material, a chain drive 4 can also be connected between the front adjacent rollers on the right and left conveyor frames 2 and 6. When one end of the stacked sheet material is placed on the right and left conveyor frames 2 and 6, the conveyor reducer 5 rotates via a chain drive. The drive shaft 3 rotates the first conveyor roller on each frame, and the chain drive between the conveyor rollers rotates each roller, transporting the sheet material forward to its destination.

[0019] The side-slapping device includes a connecting base 9 and a leveling frame 8. Both sides of the connecting base 9 are fixedly connected to the leveling frame 8. The two leveling frames 8 are located outside the right conveyor frame 2 and the left conveyor frame 6, respectively, and are mounted on the base 1 via movable guide rails 12. The leveling frame 8 is equipped with a horizontal alignment mechanism and a height alignment mechanism. The horizontal alignment mechanism includes a horizontal clapper 13 connected to the piston rods of multiple horizontal clapper cylinders 14. The height alignment mechanism includes a height clapper 16 connected to the piston rods of multiple height clapper cylinders 15. Both the horizontal clapper cylinders 14 and the height clapper cylinders 15 are fixedly mounted on the leveling frame 8. Driven by the horizontal clapper cylinders 14, the horizontal clapper 13 claps the delivered sheet material in the longitudinal direction, aligning the sides of the stacked sheets in the longitudinal direction. Driven by the height clapper cylinders 15, the height clapper 16 claps the delivered sheet material in the height direction, aligning the sides of the stacked sheets in the height direction. The connecting seat 9 is connected to the side pressure moving mechanism, which adopts a spiral moving mechanism, see Figure 1 The slicing machine comprises a screw 10 and a movable reducer 11. Both ends of the screw 10 are mounted on the base 1 via bearings and connected to nuts on the connecting base 9. One end of the screw 10 is connected to the output of the movable reducer 11. The movable reducer 11, via the screw 10, drives the connecting base 9 and its two side leveling racks 8 to move, smoothing the stacked sheets. The side-slapping device also serves to stabilize the sheets during the slicing process.

[0020] In addition, a bottom beat device is provided between the right conveyor frame 2 and the left conveyor frame 6, see Figure 1 and Figure 3, including a bottom clapper cylinder 19 and a bottom clapper 18. The bottom clapper cylinder 19 is connected to the base 1, and its piston rod is connected to the bottom clapper 18. During the cutting process, the bottom clapper cylinder 19 supports the sheet material through the bottom clapper 18. Under the joint action of the horizontal clapper 13 and the height clapper 16, the stacked sheets are fixed, achieving cutting consistency and ensuring accuracy.

[0021] The vertical cutting device includes a vertical cutting frame 20, which is mounted on the base 1 via vertical cutting guide rails 17 and is located at the ends of the right conveyor frame 2 and the left conveyor frame 6. The vertical cutting guide rails 17 are perpendicular to the right conveyor frame 2, the left conveyor frame 6, and the movable guide rails 12. A sawing reducer 29 is fixedly mounted at the bottom of the vertical cutting frame 20, and a driving wheel 24 is mounted at the output end of the sawing reducer 29. A tensioning guide rail 27 is provided at the top of the vertical cutting frame 20. A bearing seat 30 is mounted on the tensioning guide rail 27 via a slider. A driven wheel 26 is mounted on the bearing seat 30. The bearing seat 30 is connected to the piston rod of the tensioning cylinder 25, which is fixed to the vertical cutting frame 20. A saw blade 28 is connected between the driving wheel 24 and the driven wheel 26. The tensioning cylinder 25 drives the bearing seat 30 to move on the tensioning guide rail 27, which not only tensions the saw blade 28 but also facilitates replacement of the saw blade 28. The sawing reducer 29 drives the driving wheel 24 to rotate, so that the saw blade 28 runs, thereby achieving sawing of the sheet material fixed in place.

[0022] The vertical cutting frame 20 is also connected to a traveling mechanism, which includes a traveling reducer 21, a traveling gear 22 and a traveling rack 23. The traveling rack 23 is mounted on the base 1 in parallel with the vertical cutting guide rail 17. The traveling reducer 21 is mounted on the vertical cutting frame 20 (see Figure 1 ), the travel gear 22 is installed at the output end of the travel reducer 21 and meshes with the travel rack 23. The travel reducer 21 drives the travel gear 22 to rotate while the entire vertical cutting frame 20 moves along the vertical cutting guide rail 17 to complete the slicing of the sheet metal.

Claims

1. A blade lining structure core material vertical cutting device, characterized by: It includes a base, a conveying device, a side-shooting device and a vertical cutting device; the conveying device and the side-shooting device are arranged on the base, the side-shooting device is located outside the conveying device, the vertical cutting device is connected to the base and is located at the end of the conveying device, and the vertical cutting device is connected to the walking mechanism arranged on the base; The conveying device includes a left conveying frame and a right conveying frame, and conveying rollers are installed on the left conveying frame and the right conveying frame. A conveying roller on each of the left conveying frame and the right conveying frame is connected to the same transmission shaft. The transmission shaft is connected to the conveying reducer through a chain drive. The conveying reducer is fixed to the base. The adjacent conveying rollers on the left conveying frame and the right conveying frame are connected through a chain drive. The side shooting device includes a connecting seat and a leveling frame, both sides of the connecting seat are fixedly connected to the leveling frame, the leveling frames on both sides are respectively located outside the conveying device, and the leveling frames are provided with a horizontal adjustment mechanism and a height adjustment mechanism; The leveling frame is installed on the base through a movable guide rail, and the connecting seat is connected to the side pressure moving mechanism. The side pressure moving mechanism includes a screw and a mobile reducer. Both ends of the screw are installed on the base and connected to the nut on the connecting seat. One end of the screw is connected to the output end of the mobile reducer. The horizontal adjustment mechanism includes a horizontal clapper, which is connected to the piston rod of the horizontal clapper cylinder; the height adjustment mechanism includes a height clapper, which is connected to the piston rod of the height clapper cylinder. The horizontal clapper cylinder and the height clapper cylinder are both fixedly mounted on the leveling frame; The vertical cutting device includes a vertical cutting frame, which is installed on the base through a vertical cutting guide rail and is located at the end of the conveying device. A sawing reducer is fixedly installed at the lower part of the vertical cutting frame, and a driving wheel is installed at the output end of the sawing reducer. A passive wheel is installed on the vertical cutting frame through a bearing seat, and a saw blade is connected between the driving wheel and the passive wheel. The vertical cutting frame is connected to the walking mechanism; the bearing seat is connected to the tensioning mechanism, which includes a tensioning guide rail and a tensioning cylinder. The tensioning guide rail is provided at the upper part of the vertical cutting frame, the bearing seat is installed on the tensioning guide rail, the bearing seat is connected to the piston rod of the tensioning cylinder, and the tensioning cylinder is fixedly installed on the vertical cutting frame; The travel mechanism includes a travel reducer, a travel gear and a travel rack. The travel rack is mounted on the base in parallel with the vertical cutting guide rail. The travel reducer is mounted on the vertical cutting frame. The travel gear is mounted on the output end of the travel reducer and meshes with the travel rack. A bottom patting device is arranged on the base at the end of the conveying device. The bottom patting device comprises a bottom patting plate cylinder and a bottom patting plate. The bottom patting plate cylinder is connected to the base, and its piston rod is connected to the bottom patting plate.

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