Automatic assembly machine for cream cap
By designing an automatic assembly machine for cream covers, using components such as aluminum shell feeding, inner cover feeding, center turntable and compression mechanism, automatic assembly of cream covers is realized, solving the uncertainty and accuracy of manual assembly, reducing the problem of The intensity of human labor is improved and assembly consistency and efficiency are improved.
Patent Information
- Application Number
- CN202010548496.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-06-16
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2040-06-16
AI Technical Summary
The assembly operations of existing cream covers are mostly manual steps, which have problems such as uncertainty in assembly location and inconsistent accuracy, resulting in greater human labor consumption.
An automatic assembly machine for cream cover is designed, including an aluminum shell feeding mechanism, an inner cover feeding mechanism, a central turntable mechanism, a cutting mechanism, an inner cover pressing mechanism, a gasket assembly mechanism, a pre-pressing mechanism and a pressing mechanism , through the combined use of these mechanisms, automatic assembly of aluminum shell, inner cover and gaskets is achieved.
Automatic assembly of cream cover is realized, ensuring assembly accuracy and consistency, reducing labor intensity and saving labor costs.
Smart Images
Figure CN111618579B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an assembly device, in particular to an automatic cream cover assembly device. Background Art
[0002] Skin care creams are a type of emulsified product that has skin care effects. According to their appearance, they can be divided into creams and ointments; according to their oil content, they can be divided into vanishing creams, neutral creams and balms; according to the emulsifier type, they can be divided into water-in-oil type and compound emulsion type.
[0003] Creams are usually packaged in plastic bottles or glass bottles, and the top of the bottle is often designed with a screw cap for easy opening and use.
[0004] In order to prevent the cream from leaking out and for aesthetic purposes, the screw cap is composed of an outer aluminum shell, an inner cover and a gasket located in the inner cover.
[0005] The existing cream cap assembly operation is mostly manual step-by-step operation. However, manual assembly has strong uncertainty, and the position accuracy of each assembly cannot be fully guaranteed, so the consistency cannot be guaranteed, and manual assembly consumes a lot of manpower. Summary of the invention
[0006] The purpose of the present invention is to provide an automatic cream cover assembly machine, which can realize automatic assembly of the cream cover, replace manual operation, ensure assembly accuracy and consistency, and reduce human labor intensity.
[0007] In order to achieve the above object, the present invention provides the following technical solutions:
[0008] A cream cover automatic assembly machine comprises a frame and a feeding mechanism, wherein the feeding mechanism is located at one side of the frame; the machine also comprises an aluminum shell feeding mechanism, an inner cover feeding mechanism, a central turntable mechanism, a feeding mechanism, an inner cover pressing mechanism, a gasket assembly mechanism, a pre-pressing mechanism and a pressing mechanism; the aluminum shell feeding mechanism and the inner cover feeding mechanism are located at the side of the frame, and the upper end surface of the frame is provided with a central turntable mechanism, the inner cover pressing mechanism, the gasket assembly mechanism, the pre-pressing mechanism and the pressing mechanism are all located at the upper end surface of the frame and are arranged in sequence around the central turntable mechanism; the central turntable mechanism comprises a main turntable and a cover ring, the cover ring is coaxially arranged on the main turntable, and material grooves are arranged at the edges of the main turntable and the cover ring, and a gap is left between the cover ring and the main turntable; the gasket assembly mechanism comprises a gasket barrel, a slider and a suction cup, the suction cup is located at the end of the rotating shaft on the slider, and the suction cup is located between the gasket barrel and the main turntable.
[0009] Furthermore, the aluminum shell feeding mechanism includes a first vibration plate and a first material channel; the inner cover feeding mechanism includes a second vibration plate and a second material channel; the two ends of the first material channel respectively correspond to the first vibration plate and the main turntable; the two ends of the second material channel respectively correspond to the second vibration plate and the main turntable; the inner cover feeding mechanism is located between the aluminum shell feeding mechanism and the inner cover clamping mechanism.
[0010] Furthermore, the central turntable mechanism also includes a divider, a partition plate and a slide plate; the divider is located in the middle of the upper end surface of the frame, and the main turntable is coaxially connected to the output shaft of the divider; the partition plate is specifically located in the gap between the main turntable and the cover ring, and the partition plate is specifically connected to an end of the second material channel close to the main turntable; the slide plate is connected to the top surface of the frame, and the slide plate is specifically located below the main turntable, and the upper and lower positions of the slide plate and the partition plate correspond, and the slide plate is C-shaped and is arranged around the main turntable.
[0011] Furthermore, the unloading mechanism includes a unloading chute, which is horizontally arranged and corresponds to the position of the main turntable. The unloading chute is specifically located between the pressing mechanism and the aluminum shell feeding mechanism.
[0012] Furthermore, the inner cover clamping mechanism includes a first cylinder, a first pressure block and a blanking head; the first pressure block is connected to the bottom end of the piston rod of the first cylinder, and the first pressure block corresponds to the upper and lower positions of the material trough on the main turntable; the blanking head is located in the hole at the bottom end of the first pressure block.
[0013] Furthermore, the gasket assembly mechanism also includes a third vibration disk, a connecting rod, a driving disk, a gear and a rack; the third vibration disk is located at the top of the gasket assembly mechanism, and the gasket barrel corresponds to the discharge port of the third vibration disk; the rotating shaft is movably connected to the slider through a bearing, and a gear is provided at the end of the rotating shaft away from the suction cup, and the gear is meshed with the rack; the driving disk is movably connected to the slider through a connecting rod.
[0014] Furthermore, the pre-pressing mechanism includes a second cylinder and a second pressing block; the second pressing block is located at the bottom end of the piston rod of the second cylinder, and the second pressing block corresponds to the upper and lower positions of the blanking trough on the main turntable.
[0015] Furthermore, the pressing mechanism includes a third cylinder and a third pressing block; the third pressing block is located at the bottom end of the piston rod of the third cylinder, and the third pressing block corresponds to the upper and lower positions of the blanking trough on the main turntable.
[0016] The beneficial effects of the present invention are: an automatic cream cover assembly machine, through the coordinated use of an aluminum shell feeding mechanism, an inner cover feeding mechanism, a center turntable mechanism, a feeding mechanism, an inner cover clamping mechanism, a gasket assembly mechanism, a pre-pressing mechanism and a pressing mechanism, can realize the automatic assembly of the aluminum shell, inner cover and gasket components of the cream cover, replacing the original manual operation, thereby ensuring the assembly accuracy and consistency of the assembled cream cover product, while reducing manual labor intensity and saving labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The present invention is an axonometric diagram of the overall structure of an automatic cream cover assembly machine.
[0018] Figure 2 The present invention is a top view of the overall structure of an automatic cream cover assembly machine.
[0019] Figure 3 The present invention is a schematic diagram of a central turntable mechanism of an automatic cream cover assembly machine.
[0020] Figure 4 The present invention is a schematic diagram of an inner cover pressing mechanism of an automatic cream cover assembly machine.
[0021] Figure 5 The diagram is a schematic diagram of a gasket assembly mechanism of an automatic cream cover assembly machine according to the present invention.
[0022] Figure 6 The present invention is a partial structural schematic diagram of a gasket assembly mechanism of an automatic cream cover assembly machine.
[0023] Figure 7 The present invention is a schematic diagram of a pre-pressing mechanism and a pressing mechanism of an automatic cream cover assembly machine.
[0024] In the figure: 1. frame; 2. aluminum shell feeding mechanism; 21. first vibration disk; 22. first material channel; 3. inner cover feeding mechanism; 31. second vibration disk; 32. second material channel; 4. center turntable mechanism; 41. divider; 42. main turntable; 43. cover ring; 44. partition plate; 45. slide plate; 5. unloading mechanism; 51. unloading slideway; 6. inner cover clamping mechanism; 61. first cylinder; 62. first pressure block; 63. blanking head; 7. gasket assembly mechanism; 71. third vibration disk; 72. gasket barrel; 73. slider; 74. rotating shaft; 75. suction cup; 76. connecting rod; 77. driving disk; 78. gear; 79. rack; 8. pre-pressing mechanism; 81. second cylinder; 82. second pressure block; 9. pressing mechanism; 91. third cylinder; 92. third pressure block. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0026] refer to Figures 1 to 7 , a cream cover automatic assembly machine, including a frame 1 and a feeding mechanism 5, the feeding mechanism 5 is located on one side of the frame 1; it also includes an aluminum shell feeding mechanism 2, an inner cover feeding mechanism 3, a central turntable mechanism 4, a feeding mechanism 5, an inner cover pressing mechanism 6, a gasket assembly mechanism 7, a pre-pressing mechanism 8 and a pressing mechanism 9; the aluminum shell feeding mechanism 2 and the inner cover feeding mechanism 3 are located on the side of the frame 1, the upper end surface of the frame 1 is provided with a central turntable mechanism 4, the inner cover pressing mechanism 6, the gasket assembly mechanism 7, the pre-pressing mechanism 8 and the pressing mechanism 9 are all located on the upper end surface of the frame 1 and are arranged around the central turntable mechanism 4 in sequence; the central turntable mechanism 4 includes a main turntable 42 and a cover ring 43, the cover ring 43 is coaxially arranged on the main turntable 42, the main turntable 42 and the cover ring 43 are provided with material grooves at the edges, which are respectively used to accommodate the aluminum shell and the inner cover parts, and a gap is left between the cover ring 43 and the main turntable 42; the gasket assembly mechanism 7 includes a gasket barrel 72, a slider 73 and a suction cup 75, the suction cup 75 is located at the end of the rotating shaft 74 on the slider 73, the suction cup 75 is located between the gasket barrel 72 and the main turntable 42, the suction cup 75 is connected to an external air pump through an air pipe, and the suction cup 75 is used to suck the gasket located at the lowest end of the gasket barrel 72 and put it into the inner side of the aluminum shell inner cover on the main turntable 42.
[0027] The aluminum shell feeding mechanism 2 and the inner cover feeding mechanism 3 are respectively used to supply aluminum shell parts and inner cover parts to the main turntable 42; the central turntable mechanism 4 is used to realize product positioning and work station conversion; the unloading mechanism 5 is used for automatic unloading; the inner cover pressing mechanism 6 is used to press the inner cover into the aluminum shell; the gasket assembly mechanism 7 is used to install the gasket into the inner cover of the aluminum shell; the pre-pressing mechanism 8 is used to realize the pre-pressing of the gasket; and the pressing mechanism 9 is used to realize the final pressing of the gasket.
[0028] The aluminum shell feeding mechanism 2 includes a first vibration plate 21 and a first material channel 22, and the first material channel 22 is used to horizontally supply aluminum shell components; the inner cover feeding mechanism 3 includes a second vibration plate 31 and a second material channel 32, and the second material channel 32 is used to horizontally supply inner cover components; the two ends of the first material channel 22 correspond to the first vibration plate 21 and the main turntable 42 respectively; the two ends of the second material channel 32 correspond to the second vibration plate 31 and the main turntable 42 respectively; the inner cover feeding mechanism 3 is located between the aluminum shell feeding mechanism 2 and the inner cover clamping mechanism 6.
[0029] The central turntable mechanism 4 also includes a divider 41, a partition plate 44 and a slide plate 45; the divider 41 is located in the middle of the upper end surface of the frame 1, the divider 41 is driven by the motor in the frame 1, the main turntable 42 is coaxially connected to the output shaft of the divider 41, and the main turntable 42 is driven by the divider 41; the partition plate 44 is specifically located in the gap between the main turntable 42 and the cover ring 43, the partition plate 44 is specifically connected to the end of the second material channel 32 close to the main turntable 42, and the partition plate 44 is used to realize the separation and sliding of the aluminum shell and the inner cover; the slide plate 45 is connected to the top surface of the frame 1, the slide plate 45 is specifically located below the main turntable 42, the upper and lower positions of the slide plate 45 and the partition plate 44 correspond, the slide plate 45 is C-shaped and is arranged around the main turntable 42, and the slide plate 45 is used to support the sliding of the aluminum shell.
[0030] The unloading mechanism 5 includes an unloading chute 51 , which is horizontally arranged and corresponds to the position of the main turntable 42 . The unloading chute 51 is specifically located between the pressing mechanism 9 and the aluminum shell feeding mechanism 2 . The unloading chute 51 is used for automatic unloading.
[0031] The inner cover clamping mechanism 6 includes a first cylinder 61, a first pressure block 62 and a blanking head 63; the first pressure block 62 is connected to the bottom end of the piston rod of the first cylinder 61, and the first pressure block 62 corresponds to the upper and lower positions of the material trough on the main turntable 42; the blanking head 63 is located in the hole at the bottom end of the first pressure block 62, and a spring is also provided in the hole where the blanking head 63 is located. When the first pressure block 62 rises and leaves the inner cover, under the action of the elastic force of the spring, the blanking head 63 can tighten the inner cover to prevent the inner cover from rising together with the first pressure block 62.
[0032] The gasket assembly mechanism 7 also includes a third vibration disk 71, a connecting rod 76, a driving disk 77, a gear 78 and a rack 79; the third vibration disk 71 is located at the top of the gasket assembly mechanism 7, and the gasket barrel 72 corresponds to the discharge port of the third vibration disk 71; the rotating shaft 74 is movably connected to the slider 73 through a bearing, and a gear 78 is provided at the end of the rotating shaft 74 away from the suction cup 75, and the gear 78 is meshed with the rack 79; the driving disk 77 is movably connected to the slider 73 through the connecting rod 76; the motor in the frame 1 drives the driving disk 77 to rotate, and the connecting rod 76 moves accordingly, driving the slider 73 to slide vertically. While sliding vertically, the gear 78 is meshed with the rack 79, and the rotating shaft 74 rotates, thereby realizing the upward flipping of the suction cup 75 to absorb the gasket and the downward flipping to place the gasket.
[0033] The pre-pressing mechanism 8 includes a second cylinder 81 and a second pressing block 82 ; the second pressing block 82 is located at the bottom end of the piston rod of the second cylinder 81 , and the second pressing block 82 corresponds to the upper and lower positions of the blanking trough on the main turntable 42 .
[0034] The pressing mechanism 9 includes a third cylinder 91 and a third pressing block 92 ; the third pressing block 92 is located at the bottom end of the piston rod of the third cylinder 91 , and the third pressing block 92 corresponds to the upper and lower positions of the blanking trough on the main turntable 42 .
[0035] The working principle of the present invention is as follows: the aluminum shell component is supplied to the first material channel 22 by the first vibration disk 21, and moves along the first material channel 22 to the slide plate 45, and finally enters the material trough on the main turntable 42; the inner cover component is supplied to the second material channel 32 by the second vibration disk 31, and moves along the second material channel 32 to the partition plate 44, and finally enters the material trough on the cover ring 43; the motor in the frame 1 drives the divider 41, thereby driving the main turntable 42 and the cover ring 43 to rotate; the aluminum shell and the inner cover move with the main turntable 42 and the cover ring 43 respectively until they reach directly below the inner cover pressing mechanism 6; at this time, the inner cover slides off the partition plate 44 and falls downward into the aluminum shell, and the piston rod of the first cylinder 61 drives the first pressing block 62 to move downward, pressing the inner cover into the aluminum shell; then the aluminum shell continues to move along the main turntable 42 to reach the gasket assembly mechanism 7; the third vibration disk 71 supplies the gasket to the gasket barrel 72, and stacks it in the gasket barrel 72 The motor in the frame 1 drives the driving disk 77 to rotate, and then drives the slider 73 to move up and down through the connecting rod 76. Under the action of the gear 78 and the rack 79, the rotating shaft 74 rotates relative to the slider 73, and then the suction cup 75 sucks the gasket component at the lower end of the gasket barrel 72 and puts the gasket component into the inner cover after turning it 180°, so as to put the gasket in; the main turntable 42 continues to rotate, and the piston rod of the second cylinder 81 of the pre-pressing mechanism 8 drives the second pressing block 82 to move downward to realize the pre-pressing of the gasket; the main turntable 42 continues to rotate and then reaches the pressing mechanism 9, and the piston rod of the third cylinder 91 drives the third pressing block 92 to move downward to realize the pressing of the gasket again, so as to realize the automatic assembly of the aluminum shell, the inner cover and the gasket; finally, the cream cover product slides off the slide plate 45, and can slide from the material trough of the main turntable 42 into the unloading slide 51 of the unloading mechanism 5 to realize automatic unloading.
[0036] In the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0037] The above embodiments are used to further illustrate the present invention, but the present invention is not limited to these specific embodiments. Any modification, equivalent substitution and improvement made within the spirit and principle of the present invention should be understood to be within the protection scope of the present invention.
Claims
1. An automatic cream cover assembly machine, comprising a frame and a material unloading mechanism, wherein the material unloading mechanism is located on one side of the frame; characterized in that: It also includes an aluminum shell feeding mechanism, an inner cover feeding mechanism, a central turntable mechanism, a feeding mechanism, an inner cover pressing mechanism, a gasket assembly mechanism, a pre-pressing mechanism and a pressing mechanism; the aluminum shell feeding mechanism and the inner cover feeding mechanism are located on the side of the frame, the upper end surface of the frame is provided with a central turntable mechanism, the inner cover pressing mechanism, the gasket assembly mechanism, the pre-pressing mechanism and the pressing mechanism are all located on the upper end surface of the frame and are arranged in sequence around the central turntable mechanism; the central turntable mechanism includes a main turntable and a cover ring, the cover ring is coaxially arranged on the main turntable, the main turntable and the cover ring are both provided with material grooves at their edges, and a gap is left between the cover ring and the main turntable ; The gasket assembly mechanism includes a gasket barrel, a slider and a suction cup, the suction cup is located at the end of the rotating shaft on the slider, and the suction cup is located between the gasket barrel and the main turntable; the aluminum shell feeding mechanism includes a first vibration plate and a first material channel; the inner cover feeding mechanism includes a second vibration plate and a second material channel; the two ends of the first material channel correspond to the first vibration plate and the main turntable respectively; the two ends of the second material channel correspond to the second vibration plate and the main turntable respectively; the inner cover feeding mechanism is located between the aluminum shell feeding mechanism and the inner cover pressing mechanism; the central turntable mechanism also includes a divider, a partition plate and a slide plate; the divider is located on the frame In the middle of the upper end surface, the main turntable is coaxially connected to the output shaft of the divider; the partition plate is specifically located in the gap between the main turntable and the cover ring, and the partition plate is specifically connected to one end of the second material channel close to the main turntable; the slide plate is connected to the top surface of the frame, and the slide plate is specifically located below the main turntable, and the upper and lower positions of the slide plate and the partition plate correspond, and the slide plate is C-shaped and arranged around the main turntable; the inner cover clamping mechanism includes a first cylinder, a first pressure block and a blanking head; the first pressure block is connected to the bottom end of the piston rod of the first cylinder, and the first pressure block corresponds to the upper and lower positions of the material trough on the main turntable; the blanking head Located in the hole at the bottom end of the first pressure block; a spring is also arranged in the hole where the blanking head is located, and when the first pressure block rises and leaves the inner cover, under the elastic force of the spring, the blanking head can press the inner cover tightly to prevent the inner cover from rising together with the first pressure block; the gasket assembly mechanism also includes a third vibration disk, a connecting rod, a driving disk, a gear and a rack; the third vibration disk is located at the top of the gasket assembly mechanism, and the gasket barrel corresponds to the discharge port of the third vibration disk; the rotating shaft is movably connected to the slider through a bearing, and a gear is arranged at the end of the rotating shaft away from the suction cup, and the gear is meshed with the rack; the driving disk is movably connected to the slider through a connecting rod.
2. The automatic cream cover assembly machine according to claim 1, characterized in that: The unloading mechanism comprises an unloading chute, which is horizontally arranged and corresponds to the position of the main turntable. The unloading chute is specifically located between the pressing mechanism and the aluminum shell feeding mechanism.
3. The automatic cream cover assembly machine according to claim 2, characterized in that: The pre-pressing mechanism includes a second cylinder and a second pressing block; the second pressing block is located at the bottom end of the piston rod of the second cylinder, and the second pressing block corresponds to the upper and lower positions of the blanking trough on the main turntable.
4. The automatic cream cover assembly machine according to claim 3, characterized in that: The pressing mechanism includes a third cylinder and a third pressing block; the third pressing block is located at the bottom end of the piston rod of the third cylinder, and the third pressing block corresponds to the upper and lower positions of the blanking trough on the main turntable.