Assembled wall with windows and installation method thereof

Abstract

The present invention discloses an assembled wall with a window and an installation method thereof, and relates to the field of building technology, so as to solve the problem that there is a lack of an inner partition wall with a window opening formed by overlapping wall modules in the related technology, and the construction process is simple and fast. The present invention discloses an assembled wall with a window, including a wall and a window frame, the wall including two main walls arranged at intervals and an upper wall and a lower wall located between the two main walls, the top of the upper wall is flush with the top of the main wall, the bottom of the lower wall is flush with the bottom of the main wall, and the two sides of the upper wall and the lower wall are respectively overlapped and fixed with the two main walls corresponding thereto to form a window opening; the window frame is fixedly arranged in the window opening, and the main wall, the upper wall, and the lower wall are all composed of a plurality of wall modules overlapped and fixed. The present invention is used to construct a wall.

Description

Technical Field

[0001] The invention relates to the technical field of construction, and in particular to an assembled wall with windows and an installation method thereof. Background Art

[0002] The traditional house construction process usually starts with building a structural load-bearing frame, such as a steel structure or a cast-concrete frame structure, and then setting up interior partition walls in the middle of the structural load-bearing frame as needed and according to the specific purpose of the house, dividing the entire floor into functional rooms.

[0003] At present, the production of internal partition walls can be done on-site using light steel profiles and gypsum boards, or by installing and overlapping assembled wall panels. Among them, the on-site construction using light steel profiles and gypsum boards will result in a messy construction site, excessive waste such as waste and scraps, and the constructed internal partition walls cannot be disassembled and recycled, requiring a large amount of labor, with high labor costs and a long construction period. Therefore, the country vigorously advocates factory-based, rapid, and detachable assembled construction technology, that is, the use of assembled wall modules to overlap to form internal partition walls.

[0004] However, during the process of on-site overlapping and installation of wall modules to form inner partition walls, window openings are often required to be provided on the inner partition walls. The prior art lacks a structural design for inner partition walls with window openings formed by overlapping wall modules. Summary of the invention

[0005] The embodiments of the present invention provide an assembled wall with windows and an installation method thereof, so as to solve the problem in the related art that there is a lack of an inner partition wall with window openings formed by overlapping wall modules, and the construction process is simple and quick.

[0006] To achieve the above object, the embodiments of the present invention adopt the following technical solutions:

[0007] In the first aspect, an embodiment of the present invention provides an assembled wall with a window, including a wall and a window frame, the wall including two main walls arranged at intervals and an upper wall and a lower wall located between the two main walls, the top of the upper wall is flush with the top of the main wall, the bottom of the lower wall is flush with the bottom of the main wall, and the two sides of the upper wall and the lower wall are respectively overlapped and fixed with the corresponding two main walls to form a window opening; the window frame is fixedly arranged in the window opening, and the main wall, the upper wall, and the lower wall are all composed of a plurality of wall modules overlapped and fixed.

[0008] Optionally, the wall module includes a profile frame and wall panels located on two opposite sides of the profile frame, the profile frame includes at least two overlapping profiles, the overlapping profile includes multiple abutment plates and a first side plate and a second side plate located on the same side of the abutment plate, the first side plate and the second side plate are respectively fitted with the two wall panels, and the two sides of the wall panel are flush with one side of the abutment plate connected to the first side plate and the second side plate; the opposite ends of the multiple abutment plates are vertically connected in sequence to form a step, one end of the step is vertically connected to the end of the first side plate, and the other end is vertically connected to the end of the second side plate; the two overlapping profiles are vertically arranged on the opposite sides of the wall module, and the openings of the two overlapping profiles are both facing the inner side of the wall module; wherein the abutment plates of the two overlapping profiles can fit and abut each other, and after the abutment plates of the two overlapping profiles abut each other, the first side plate of one overlapping profile and the second side plate of the other overlapping profile are in the same plane.

[0009] Optionally, the multiple abutment plates include a first abutment plate, a second abutment plate, a third abutment plate, a fourth abutment plate and a fifth abutment plate which are vertically connected in sequence, the first abutment plate is vertically connected to the first side plate, and the fifth abutment plate is vertically connected to the second side plate; the width d1 of the first abutment plate along the thickness direction of the first side plate is approximately equal to the width d2 of the fifth abutment plate along the thickness direction of the second side plate, and the width d3 of the second abutment plate along the thickness direction of the third abutment plate is approximately equal to the width d4 of the fourth abutment plate along the thickness direction of the third abutment plate.

[0010] Optionally, the window frame includes a window profile fixedly connected to the overlapping profile, the window profile includes a base plate, a first wing plate and a second wing plate, the first wing plate, the second wing plate and the base plate form a groove; when the width of the first side plate along the thickness direction of the first abutment plate is greater than the width of the second side plate along the thickness direction of the fifth abutment plate; the first wing plate is fitted with the fourth abutment plate and the fifth abutment plate, and the surface of the first wing plate away from the second wing plate is flush with the surface of the second side plate away from the first side plate; the second wing plate is fitted with the second abutment plate, and the end of the second wing plate away from the base plate is fitted with the third abutment plate, and the outer surface of the base plate is flush with the outer surface of the first abutment plate.

[0011] Optionally, the first wing panel includes a first connecting plate, a first sub-wing panel and a second sub-wing panel, and the first sub-wing panel and the second sub-wing panel are located at opposite ends of the first connecting plate; the thickness of the first sub-wing panel is approximately equal to the thickness of the second side panel, the width of the first connecting plate along the thickness direction of the first sub-wing panel is approximately equal to the width of the fifth abutment plate along the thickness direction of the second side panel, and the width of the second sub-wing panel along the thickness direction of the first connecting plate is approximately equal to the width of the fourth abutment plate along the thickness direction of the fifth abutment plate.

[0012] Optionally, the window profile further includes a second connecting plate, one end of which is connected to an end of the second wing plate away from the bottom plate, and the other end of which is connected to an end of the second sub-wing plate away from the first connecting plate, and the second connecting plate is fitted with the third abutting plate.

[0013] Optionally, a decorative panel strip is further included, the decorative panel strip is fitted and fixed to the first sub-wing panel, and the outer surface of the decorative panel strip is flush with the outer surface of the wall panel.

[0014] Optionally, the window frame also includes a window square tube installed at the upper edge and the lower edge of the window opening, the window square tube being a rectangular parallelepiped with transparent ends; the lower end of the abutment plate of the lap profile of the wall module included in the upper wall is located above the first side plate and the second side plate on both sides to form a first mounting groove, and the abutment plate of the lap profile of the wall module included in the main wall near the window opening is provided with a mounting opening corresponding to the first mounting groove; the upper end of the abutment plate of the lap profile of the wall module included in the lower wall is located below the first side plate and the second side plate on both sides to form a second mounting groove, and the abutment plate of the lap profile of the wall module included in the main wall near the window opening is provided with a mounting opening corresponding to the second mounting groove; the two window square tubes are respectively installed in the first mounting groove and the second mounting groove, and inserted into the corresponding mounting openings, and the surface of the window square tube close to the inner side of the window opening is flush with the edge of the wall panel close to the inner side of the window opening.

[0015] In a second aspect, an embodiment of the present invention provides an installation method for an assembled wall with windows, which is used for the above-mentioned assembled wall with windows, and the installation method includes: along the overlapping direction of the wall modules, a plurality of wall modules are overlapped and fixed in sequence through overlapping profiles using screws to obtain a wall with a window opening; two window profiles are overlapped with the overlapping profiles on both sides of the window opening respectively; two panel decorative strips are respectively correspondingly attached to the outer side surfaces of the first sub-wing panels of the two window profiles, so that the outer surface of the decorative panel strip is flush with the outer side surface of the wall panel, and the panel decorative strip, the window profile, and the overlapping profile are fixed using screws; two window square tubes are respectively correspondingly installed in the first installation groove and the second installation groove, and fixed with screws to obtain an assembled wall with windows.

[0016] Furthermore, the wall module also includes thermal insulation and sound insulation materials and connecting profiles. Along the overlapping direction of the wall modules, multiple wall modules are overlapped and fixed in sequence through the overlapping profiles using screws to obtain a wall with window openings. The installation method also includes: placing two overlapping profiles in parallel, with the two openings of the two overlapping profiles arranged opposite to each other, and the two first side panels of the two overlapping profiles arranged on opposite sides; sequentially embedding the two ends of the multiple connecting profiles into the openings of the two overlapping profiles, and fixing the connecting profiles to the overlapping profiles to form a profile frame; filling the thermal insulation and sound insulation materials in the profile frame; installing two wall panels on both sides of the profile frame to obtain the wall module.

[0017] The prefabricated wall with windows and the installation method thereof provided by the embodiment of the present invention can obtain the prefabricated wall with windows at the construction wall site by overlapping and fixing multiple wall modules in sequence and installing a window frame, without opening window openings in the wall after the wall modules are overlapped. Specifically, the wall modules can be transported to the construction site after being processed in the factory; then, the wall modules can be directly overlapped and fixed at the construction site to obtain a wall with window openings; finally, the window frame is installed in the window opening to obtain the prefabricated wall with windows. It can be seen from the above that during the construction process of the prefabricated wall with windows, there is no need to process at the construction site, the construction site is cleaner, the operation steps are simple, the installation is convenient and quick, the construction efficiency is high, and the obtained prefabricated wall with windows can meet the installation and construction requirements of the window installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic structural diagram of an overall assembled wall with windows according to an embodiment of the present invention;

[0019] Figure 2 It is a structural schematic diagram of a window opening of an assembled wall with a window according to an embodiment of the present invention, in which a window square tube is not installed;

[0020] Figure 3 This is a structural schematic diagram of a window opening of an assembled wall with a window according to an embodiment of the present invention, in which only a window profile is installed;

[0021] Figure 4 for Figure 1 A partial enlarged view of the middle A;

[0022] Figure 5 It is a schematic structural diagram of overlapping profiles of a wall module of a prefabricated wall with windows according to an embodiment of the present invention;

[0023] Figure 6 for Figure 5 A-direction view;

[0024] Figure 7 for Figure 5 B-direction view;

[0025] Figure 8 A partial enlarged view of a wall module of a prefabricated wall with windows according to an embodiment of the present invention;

[0026] Fig. 9 A schematic structural diagram of a window profile of an assembled wall with a window according to an embodiment of the present invention;

[0027] Fig.10 It is a schematic structural diagram of another window profile of a prefabricated wall with windows according to an embodiment of the present invention;

[0028] Fig.11 for Fig. 9 A schematic diagram of the structure of the overlap between the window profile and the wall module;

[0029] Fig.12 for Figure 2 A partial enlarged view of point B in the middle;

[0030] Fig.13 for Fig.12 A partial schematic diagram of two overlapping profiles;

[0031] Fig.14 This is a schematic structural diagram of a window square tube of an assembled wall with a window according to an embodiment of the present invention;

[0032] Fig.15 It is a schematic structural diagram of the overlap connection between the window square tube and the overlap profile of the assembled wall with windows in an embodiment of the present invention.

[0033] Reference numerals:

[0034] 10-wall module; 100-wall panel; 200-lap profile; 210-first side panel; 220-second side panel; 230-rest plate; 231-first rest plate; 232-second rest plate; 233-third rest plate; 234-fourth rest plate; 235-fifth rest plate; 300-window profile; 310-bottom plate; 320-first wing plate; 321-first connecting plate; 322-first sub-wing plate; 323-second sub-wing plate; 330-second wing plate; 340-second connecting plate; 400-decorative panel strip; 500-window square tube; 600-connecting profile. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0037] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

[0038] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0039] In a first aspect, an embodiment of the present invention provides a prefabricated wall with a window, referring to Figure 1 , Figure 2 and Figure 3 , including a wall and a window frame, the wall including two main walls arranged at intervals and an upper wall and a lower wall located between the two main walls, the top of the upper wall is flush with the top of the main wall, the bottom of the lower wall is flush with the bottom of the main wall, and the two sides of the upper wall and the lower wall are respectively overlapped and fixed to the two main walls corresponding thereto to form a window opening; the window frame is fixedly arranged in the window opening, and the main wall, the upper wall, and the lower wall are all composed of a plurality of wall modules 10 overlapped and fixed.

[0040] The assembled wall with windows provided in the embodiment of the present invention is referred to Figure 1 , Figure 2 and Figure 3 , at the construction wall site, a prefabricated wall with windows can be obtained by overlapping and fixing multiple wall modules 10 in sequence and installing a window frame, without opening window openings in the wall after the wall modules 10 are overlapped. Specifically, the wall modules 10 can be transported to the construction site after being processed in the factory; then, the wall modules 10 can be directly overlapped and fixed at the construction site to obtain a wall with window openings; finally, the window frame is installed in the window opening to obtain a prefabricated wall with windows. It can be seen from the above that during the construction process of the prefabricated wall with windows, there is no need to process it at the construction site, the construction site is cleaner, the operation steps are simple, the installation is convenient and quick, the construction efficiency is high, and the obtained prefabricated wall with windows can meet the installation and construction requirements of the window installation.

[0041] Of course, in a relatively small space, the main wall, the upper wall, and the lower wall may also be just one wall module 10, depending on the actual situation. Figure 1 , Figure 2 and Figure 3 The main wall in the example is a wall module 10. Figure 1 , Figure 2 and Figure 3 The upper wall and the lower wall in the figure are both exemplified by two wall modules 10.

[0042] It can be understood that the above-mentioned prefabricated wall with windows needs to be fixedly connected to the building roof and the building floor. In a feasible embodiment, each wall module 10 included in the main wall of the above-mentioned prefabricated wall is fixedly connected to the building roof and the building floor through a fixing piece, each wall module 10 included in the upper wall is fixedly connected to the building roof through a fixing piece, and each wall module 10 included in the lower wall is fixedly connected to the building floor through a fixing piece, and the fixing piece is arranged between the multiple wall modules 10 and does not protrude from the surface of the wall, so as to facilitate the subsequent decoration construction such as painting on the wall surface.

[0043] Among them, the above-mentioned wall module 10, referring to Figure 1 , Figure 4 and Figure 8 , including a profile frame and a wall panel 100 located on two opposite sides of the profile frame, the profile frame includes at least two overlapping profiles 200, the overlapping profile 200 includes a plurality of abutment plates 230 and a first side plate 210 and a second side plate 220 located on the same side of the abutment plates 230, the first side plate 210 and the second side plate 220 are respectively correspondingly fitted with the two wall panels 100, and the two sides of the wall panel 100 are flush with the side where the first side plate 210 and the second side plate 220 are connected to the abutment plates 230; the opposite ends of the plurality of abutment plates 230 are vertically connected in sequence to form a ladder , one end of the step is vertically connected to the end of the first side plate 210, and the other end is vertically connected to the end of the second side plate 220; two overlapping profiles 200 are respectively arranged vertically on opposite sides of the wall module 10, and the openings of the two overlapping profiles 200 are both facing the inner side of the wall module 10; wherein, the abutting plates 230 of the two overlapping profiles 200 can fit against each other, and after the abutting plates 230 of the two overlapping profiles 200 abut against each other, the first side plate 210 of one overlapping profile 200 and the second side plate 220 of the other overlapping profile 200 are in the same plane. Based on this, the overlapping profile 200 can be integrally formed by a metal plate through a bending process, which is simple in process, high in overall strength, material saving, and low in cost.

[0044] In this way, the overlapping profiles 200 between multiple wall modules 10 can overlap and cooperate to form a wall with a larger area. In addition, through the overlapping cooperation of the overlapping profiles 200 between multiple wall modules 10, the overlapping profiles 200 on both sides of the middle wall module 10 are overlapped with the overlapping profiles 200 of the two adjacent wall modules 10, which can limit the movement of the wall module 10 in the direction perpendicular to the wall panel 10, so that the wall formed by the overlapping of the wall modules 10 is more solid. At the same time, the overlapping profiles 200 on both sides of the wall module 10 are the same, avoiding the use of two different overlapping profiles 200 to achieve overlapping. The specifications of the overlapping profiles 200 are unified, which is convenient for factory production and has low cost. In addition, in the process of overlapping the above-mentioned multiple wall templates 10, the wall module 10 can be directly moved from one side of the wall to the predetermined installation position in the direction perpendicular to the wall panel 100. At this time, when the wall modules 10 located on both sides of the wall edge are installed, they can be moved from one side of the wall along a direction perpendicular to the wall panel 100 to the predetermined installation position, so that the wall modules 10 can be used to accurately fill the entire area from the starting point of the wall to the end point of the wall, avoiding the problem of leaving an installation gap at the end of the wall due to the use of convex and concave plug-in fit, saving time and labor.

[0045] It should be noted that the fixed connection method between the wall modules 10 is not unique. The two overlapping profiles 200 between two adjacent wall modules 10 can be connected and fixed by bonding, or by screws passing through the plate surfaces of the two overlapping profiles 200 between two adjacent wall modules 10 to achieve connection and fixation, which is not limited here. In order to improve the strength of the wall module 10 and ensure that the overall structural strength of the wall formed by overlapping and fixing is high, the above-mentioned profile frame also includes a connecting profile 600, which is perpendicular to the overlapping profile 200, and the end of the connecting profile 600 is embedded between the first side plate 210 and the second side plate 220 of the overlapping profile 200, and is fixed to the overlapping profile 200. The wall module 10 has high structural strength and strong shear and stamping resistance.

[0046] In some embodiments, Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, the plurality of abutment plates 230 include a first abutment plate 231, a second abutment plate 232, a third abutment plate 233, a fourth abutment plate 234 and a fifth abutment plate 235 which are vertically connected in sequence. The first abutment plate 231 is vertically connected to the first side plate 210, and the fifth abutment plate 235 is vertically connected to the second side plate 220. The width d1 of the first abutment plate 231 along the thickness direction of the first side plate 210 is approximately equal to the width d2 of the fifth abutment plate 235 along the thickness direction of the second side plate 220 (refer to Figure 6), the width d3 of the second abutting plate 232 along the thickness direction of the third abutting plate 233 is approximately equal to the width d4 of the fourth abutting plate 234 along the thickness direction of the third abutting plate 233 (refer to Figure 7 ). At this time, the number of bendings required to manufacture the overlap profile 200 is small, and the structure is relatively simple. In addition, when the above-mentioned fixing parts are used to connect the wall module 10 with the building roof or building floor, the fixing parts can be connected and fixed with the third abutment plate 233, and the third abutment plate 233 is located in the middle position of the overlap profile 200, and the connection stability between the fixing parts and the wall module 10 is relatively high; at the same time, the size of the third abutment plate 233 can be designed to be larger, and the contact area between the third abutment plate 233 and the fixing parts can be larger, and the connection stability is higher.

[0047] Further, such as Figure 2 and Fig. 9 As shown, the above-mentioned window frame includes a window profile 300 fixedly connected to the overlapping profile 200, and the window profile 300 includes a bottom plate 310, a first wing plate 320 and a second wing plate 330. The first wing plate 320, the second wing plate 330 and the bottom plate 310 form a groove. When the width of the first side plate 210 along the thickness direction of the first abutting plate 231 is greater than the width of the second side plate 220 along the thickness direction of the fifth abutting plate 235 (such as Figure 5 As shown), refer to Figure 8 , Fig. 9 and Fig.11 , the first wing plate 320 is fitted with the fourth abutment plate 234 and the fifth abutment plate 235, and the surface of the first wing plate 320 away from the second wing plate 330 is flush with the surface of the second side plate 220 away from the first side plate 210, that is, the surface of the first wing plate 320 away from the second wing plate 330 is coplanar with the surface of the second side plate 220 away from the first side plate 210; the second wing plate 330 is fitted with the second abutment plate 232, and the end of the second wing plate 330 away from the bottom plate 310 is fitted with the third abutment plate 233, and the outer surface of the bottom plate 310 is flush with the outer surface of the first abutment plate 231, that is, the outer surface of the bottom plate 310 is coplanar with the outer surface of the first abutment plate 231. At this time, the window profile 300 can completely cover the stepped structure of the overlap profile 200, so that the edges on the left and right sides of the window opening are in a plane structure perpendicular to the wall panel 100, so as to facilitate the subsequent installation of the window body, with a simple structure and low cost.

[0048] It should be noted that there is a gap between the bottom plate 310 and the third abutting plate 233 , and a rectangular wooden strip or metal piece may be preset in the gap.

[0049] In some embodiments, the first wing plate 320 includes a first connecting plate 321, a first sub-wing plate 322 and a second sub-wing plate 323, wherein the first sub-wing plate 322 and the second sub-wing plate 323 are located at opposite ends of the first connecting plate 321; the thickness of the first sub-wing plate 322 is approximately equal to the thickness of the second side plate 220, the width of the first connecting plate 321 along the thickness direction of the first sub-wing plate 322 is approximately equal to the width of the fifth abutting plate 235 along the thickness direction of the second side plate 220, and the width of the second sub-wing plate 323 along the thickness direction of the first connecting plate 321 is approximately equal to the width of the fourth abutting plate 234 along the thickness direction of the fifth abutting plate 235. At this time, the window profile 300 can be integrally formed from a metal plate through a bending process, which is simple in process, high in overall strength, material saving and low in cost.

[0050] In order to further simplify the installation and reduce the complexity of the installation, Fig.10 As shown, the window profile 300 further includes a second connecting plate 340, one end of which is connected to one end of the second wing plate 330 away from the bottom plate 310, and the other end of which is connected to one end of the second sub-wing plate 323 away from the first connecting plate 321, and the second connecting plate 340 is fitted with the third abutting plate 233. In this way, the contact area between the window profile 300 and the overlapping profile 200 is large, the overlapping between the window profile 300 and the overlapping profile 200 is stable, and the window profile 300 and the overlapping profile 200 are not easy to generate relative movement, which facilitates the subsequent connection and fixation of the window profile 300 and the overlapping profile 200.

[0051] Here, in order to ensure the overall aesthetics and avoid the side of the window profile 300 from leaking out, as shown in FIG. Figure 2 , Figure 3 and Fig.11 As shown, the assembled wall with a window in the embodiment of the present invention further includes a decorative panel strip 400, which is fitted and fixed to the first sub-wing plate 322, and the outer surface of the decorative panel strip 400 is flush with the outer surface of the wall panel 100. Screws are usually used to pass through the panel strip 400 and the window profile 300 to fix it to the overlapping profile 200, which simplifies the installation and fixing process and has high connection reliability. Generally speaking, the material of the decorative panel strip 400 is consistent with that of the wall panel 100. Of course, the material of the decorative panel strip 400 and the material of the wall panel 100 can also be different, which is not limited here.

[0052] It is understandable that the upper and lower edges of the window opening also need to be designed to be perpendicular to the plane structure of the wall panel 100 to facilitate the installation of the window. Figure 1 , Fig.12 and Fig.14The window frame also includes a window square tube 500 installed at the upper and lower edges of the window opening. The window square tube 500 is a rectangular parallelepiped with both ends transparent. The lower end of the abutment plate 230 of the overlapping profile 200 of the wall module 10 included in the upper wall is located above the first side plate 210 and the second side plate 220 on both sides (refer to Fig.12 and Fig.13 ) to form a first installation groove; the abutment plate 230 of the overlap profile 200 of the wall module 10 near the window opening that the main wall may include is provided with an installation opening corresponding to the first installation groove. Based on this, the window square tube 500 at the upper edge of the window opening can be inserted into the installation openings corresponding to the two ends of the first installation groove, and the surface of the window square tube 500 near the inner side of the window opening is flush with the edge of the wall panel 100 near the inner side of the window opening, that is, the window square tube 500 just fills the first installation groove.

[0053] Similarly, the upper end of the abutment plate of the overlapping profile 200 of the wall module 10 included in the lower wall is located below the first side plate 210 and the second side plate 220 on both sides (refer to Fig.12 and Fig.13 ) to form a second installation groove, the abutment plate 230 of the overlapped profile 200 of the wall module 10 included in the main wall near the window opening is provided with an installation opening corresponding to the second installation groove (refer to Fig.15 ), based on this, the window square tube 500 at the lower edge of the window opening can be inserted into the installation openings corresponding to the two ends of the second installation groove, and the surface of the window square tube 500 close to the inner side of the window opening is flush with the edge of the wall panel 100 close to the inner side of the window opening, that is, the window square tube 500 just fills the second installation groove.

[0054] Here, screws are usually used to pass through the wall panel 100 and the first side plate 210 or the second side plate 220 at the opening to connect and fix the window square tube 500, and the connection and fixing effect is good. At the same time, the window square tube 500 is a regular rectangular parallelepiped, and the interior is hollow, the structure is simple, and the manufacturing cost is low.

[0055] In some embodiments, the top and bottom areas of the two overlapping profiles 200 between each two adjacent wall modules 10 are used to connect the fixings, and a gap is left in the middle part between the steps included in the two overlapping profiles 200. At this time, in order to improve the thermal insulation and sound insulation performance of the wall, the gap is filled with a thermal insulation and sound insulation layer, that is, a gap is left between the steps included in the two overlapping profiles 200 between each two adjacent wall modules 10, and the thickness of the gap is equal to the thickness of the fixings, and the gap is filled with a thermal insulation and sound insulation layer, which is used for the thermal insulation of the house. Exemplarily, when air conditioning is used for cooling or heating indoors, the thermal insulation and sound insulation layer can effectively prevent indoor energy loss and improve the energy-saving effect of the building. The thermal insulation and sound insulation layer is also used to reduce sound propagation, and the building sound insulation effect is better, which helps users rest. In addition, the thermal insulation and sound insulation layer is located between multiple wall modules 10, which does not affect the surface coating of the wall and the surface aesthetics of the wall.

[0056] Furthermore, according to actual conditions, a thermal insulation layer may be provided between the two wall panels 100 included in the wall module 10, that is, the wall module 10 further includes a thermal insulation material, which is filled in the space enclosed by the two wall panels 100 and the profile frame. The thermal insulation layer can effectively prevent indoor energy loss and improve the energy-saving effect of the building. At the same time, the thermal insulation layer is also used to reduce sound propagation, and the building has a good sound insulation effect, which helps users rest.

[0057] It should be understood that due to the influence of temperature changes and earthquakes, additional stress will be generated inside the wall, which often causes cracks or even damage to the wall. The overlap between the multiple wall modules provided by the embodiment of the present invention, especially when there is a gap between two overlapping profiles, the gap between the two overlapping profiles of adjacent wall modules, to a certain extent reduces the influence of stress on the wall and reduces the risk of cracks or damage to the wall.

[0058] According to different usage scenarios and usage requirements, the window frame and profile frame can be made of one or more of metal materials, wood materials or wood-plastic materials. Each material has its own advantages and disadvantages, and is selected according to the environment and needs of use. For example, when designing residential walls, the walls have a long service life and high reliability requirements, so the window frames and profile frames are usually made of metal materials; wooden materials do not cause environmental pollution and can be used in scenarios with high environmental protection requirements; when they need to be frequently disassembled or moved, and when high wear resistance is required, the window frames and profile frames can be made of wood-plastic materials. In addition to the above materials, window frames and profile frames can also be made of other materials, which are not listed here one by one.

[0059] According to different usage scenarios and usage requirements, the above-mentioned fixings can be made of metal or polymer materials. Various materials have their own advantages and disadvantages, and they should be selected according to the environment and requirements. For example, when the above-mentioned profile frame is made of metal, the fixings are often made of metal, which has high strength and high reliability; when the above-mentioned profile frame is made of wood-plastic material, the fixings are usually made of polymer materials, which are light, easy to disassemble and move, and corrosion-resistant. In addition to the above-mentioned materials, the fixings can also be made of other materials, which are not listed here one by one.

[0060] Similarly, according to different usage scenarios and requirements, the wall panels are one or more combinations of gypsum boards, calcium silicate boards, glass magnesium boards, glass wool boards, ceramic boards, fireproof boards, sound-absorbing boards, carbon felt boards, cement boards, medium-density boards, European pine boards, metal boards, inorganic fiberboards, wood-plastic boards or woodworking boards. Each material has its own advantages and disadvantages, and the specific selection is based on the environment and needs of use. In addition to the above-mentioned materials, the wall panels can also be made of other materials, which are not listed here one by one.

[0061] In addition, according to different usage scenarios and usage requirements, the material of the above-mentioned thermal insulation and sound insulation layer can be one or more combinations of rock wool, granular wool, glass wool, phenolic foam board, polystyrene board, phenolic foam board, polyurethane board, foamed ceramic board, foamed glass board, perlite board, aluminum silicate fiber wool or ceramic fiber wool. In addition to the above-mentioned materials, the thermal insulation material layer can also be made of other materials, which are not listed here one by one.

[0062] In the second aspect, an embodiment of the present invention further provides a method for installing an assembled wall, which is used for the above-mentioned assembled wall. The method for installing an assembled wall includes: along the overlapping direction of the wall modules, a plurality of wall modules are overlapped and fixed in sequence through overlapping profiles using screws to obtain a wall with a window opening; two window profiles are overlapped with the overlapping profiles on both sides of the window opening respectively; two panel decorative strips are respectively correspondingly attached to the outer side surfaces of the first sub-wing panels of the two window profiles, so that the outer surface of the decorative panel strip is flush with the outer side surface of the wall panel, and the panel decorative strip and the first sub-wing panel are fixed to the overlapping profile using screws; two window square tubes are respectively correspondingly installed in the first installation groove and the second installation groove, and fixed with screws to obtain an assembled wall with windows.

[0063] Specifically, the installation method of the above-mentioned assembled wall includes the following steps:

[0064] Step S200: Along the overlapping direction of the wall modules, multiple wall modules are overlapped and fixed in sequence by overlapping profiles using screws to obtain a wall with window openings.

[0065] Step S210, overlapping the two window profiles and the overlapping profiles on both sides of the window opening respectively.

[0066] Step S220, respectively attach the two panel decorative strips to the outer side surfaces of the first sub-wing panels of the two window profiles, so that the outer surface of the decorative panel strip is flush with the outer side surface of the wall panel, and use screws to fix the panel decorative strip, the window profile, and the overlapping profile.

[0067] Step S230, installing the two window square tubes in the first installation groove and the second installation groove respectively, and fixing them with screws to obtain an assembled wall with windows.

[0068] Among them, multiple wall modules include a first wall module, a second wall module and a third wall module. The first wall module is a wall module included in the main walls on both sides of the window opening where the window profile is installed, and the height of the first wall module is equal to the distance between the building top plate and the building bottom plate; the second wall module is a wall module included in the upper wall on the upper side of the window opening, and the height of the second wall module is equal to the distance between the upper edge of the window opening and the building top plate; the third wall module is a wall module included in the upper wall on the lower side of the window opening, and the height of the third wall module is equal to the distance between the lower edge of the window opening and the building bottom plate.

[0069] It should be noted that the overlapping profiles between each two adjacent wall modules are overlapped and fixed to each other, and the fixing effect can also be achieved by bonding. For example, an adhesive layer is provided between the overlapping profiles between the two adjacent wall modules. Of course, the fixing effect can also be achieved by providing a snap-on structure on the relative steps of the overlapping profiles between the two adjacent wall modules, which is not limited here.

[0070] The installation method of the prefabricated wall with windows provided in the embodiment of the present invention does not require processing at the construction site during the construction of the prefabricated wall with windows, the construction site is more tidy, the operation steps are simple, the installation is convenient and quick, the construction efficiency is high, and the obtained prefabricated wall with windows can meet the installation and construction requirements of the window installation.

[0071] Furthermore, the wall module also includes thermal insulation and sound insulation materials and connecting profiles. Before step S200, the above installation method also includes:

[0072] Step S100: placing two overlapping profiles in parallel, with the two openings of the two overlapping profiles arranged opposite to each other, and the two first side panels of the two overlapping profiles arranged on opposite sides.

[0073] Step S110, sequentially embedding the two ends of a plurality of connecting profiles into the openings of two overlapping profiles respectively, and fixing the connecting profiles and the overlapping profiles to form a profile frame.

[0074] Step S120, filling the profile frame with thermal insulation and sound insulation materials.

[0075] Step S130: Install two wall panels on both sides of the profile frame to obtain a wall module.

[0076] By repeating the above steps S100 to S130, a plurality of the above-mentioned first wall modules, second wall modules and third wall modules can be obtained.

[0077] It should be noted that the overlapping profile of the first wall module of the main wall near the edge of the window opening, which overlaps with the window profile, is the overlapping profile with an installation opening mentioned above, and the overlapping profiles of other first wall modules do not need to be provided with installation openings; the overlapping profile of the second wall module is the overlapping profile with the lower end of the abutment plate mentioned above located above the first side plate and the second side plate on both sides, and the overlapping profile of the third wall module is the overlapping profile with the upper end of the abutment plate located below the first side plate and the second side plate on both sides.

[0078] In the description of this specification, specific features, materials or characteristics may be combined in an appropriate manner in any one or more embodiments or examples.

[0079] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. An assembled wall with windows, characterized in that: The invention comprises a wall body and a window frame, wherein the wall body comprises two main walls arranged at intervals and an upper wall and a lower wall located between the two main walls, the top of the upper wall is flush with the top of the main wall, the bottom of the lower wall is flush with the bottom of the main wall, and the two sides of the upper wall and the lower wall are respectively overlapped and fixed with the two main walls corresponding thereto to form a window opening; the window frame is fixedly arranged in the window opening, and the main wall, the upper wall and the lower wall are all composed of a plurality of wall modules overlapped and fixed; The wall module comprises a profile frame and wall panels located on two opposite sides of the profile frame, the profile frame comprises at least two overlapping profiles, the overlapping profile comprises a plurality of abutment plates and a first side plate and a second side plate located on the same side of the abutment plates, the first side plate and the second side plate are respectively correspondingly fitted with the two wall panels, and the two sides of the wall panel are flush with the side of the first side plate and the second side plate connected to the abutment plates; The opposite ends of the plurality of abutment plates are vertically connected in sequence to form a ladder, one end of the ladder is vertically connected to the end of the first side plate, and the other end is vertically connected to the end of the second side plate; The two overlapping profiles are respectively arranged vertically on two opposite sides of the wall module, and the openings of the two overlapping profiles are both facing the inner side of the wall module; Wherein, the abutting plates of the two overlapping profiles are fitted and abutted against each other, and after the abutting plates of the two overlapping profiles abut against each other, the first side plate of one overlapping profile and the second side plate of the other overlapping profile are in the same plane; The plurality of abutment plates include a first abutment plate, a second abutment plate, a third abutment plate, a fourth abutment plate and a fifth abutment plate which are vertically connected in sequence, the first abutment plate is vertically connected to the first side plate, and the fifth abutment plate is vertically connected to the second side plate; The window frame comprises a window profile fixedly connected to the overlap profile, the window profile comprises a bottom plate, a first wing plate and a second wing plate, the first wing plate, the second wing plate and the bottom plate enclose a groove; When the width of the first side plate along the thickness direction of the first abutting plate is greater than the width of the second side plate along the thickness direction of the fifth abutting plate, the first wing plate is in contact with the fourth abutting plate and the fifth abutting plate, and the surface of the first wing plate away from the second wing plate is flush with the surface of the second side plate away from the first side plate; The second wing plate is in contact with the second abutting plate, and the end of the second wing plate away from the bottom plate is in contact with the third abutting plate, and the outer surface of the bottom plate is flush with the outer surface of the first abutting plate; The first wing plate comprises a first connecting plate, a first sub-wing plate and a second sub-wing plate, wherein the first sub-wing plate and the second sub-wing plate are located at two opposite ends of the first connecting plate; The window profile further comprises a second connecting plate, one end of the second connecting plate is connected to one end of the second wing plate away from the bottom plate, and the other end is connected to one end of the second sub-wing plate away from the first connecting plate, and the second connecting plate is in contact with the third abutting plate; It also includes a panel decoration strip, which is attached and fixed to the first sub-wing panel, and the outer surface of the panel decoration strip is flush with the outer surface of the wall panel.

2. The assembled wall with windows according to claim 1, characterized in that: The window frame also includes a window square tube installed on the upper edge and the lower edge of the window opening, and the window square tube is a rectangular parallelepiped with two ends transparent; The lower end of the abutment plate of the overlapping profile of the wall module included in the upper wall is located above the first side plate and the second side plate on both sides to form a first installation groove, and the abutment plate of the overlapping profile of the wall module included in the main wall near the window opening is provided with an installation opening corresponding to the first installation groove; The upper end of the abutment plate of the overlapping profile of the wall module included in the lower wall is located below the first side plate and the second side plate on both sides to form a second installation groove, and the abutment plate of the overlapping profile of the wall module included in the main wall near the window opening is provided with an installation opening corresponding to the second installation groove; The two window square tubes are respectively installed in the first installation groove and the second installation groove and inserted into the corresponding installation openings. The surface of the window square tube close to the inner side of the window opening is flush with the edge of the wall panel close to the inner side of the window opening.

3. A method for installing an assembled wall with windows, characterized in that: For the assembled wall with windows as claimed in claim 2, the installation method comprises: Along the overlapping direction of the wall modules, multiple wall modules are overlapped and fixed in sequence through overlapping profiles using screws to obtain a wall with window openings; Overlapping two window profiles with the overlapping profiles on both sides of the window opening respectively; The two panel decorative strips are respectively attached to the outer side surfaces of the first sub-wing panels of the two window profiles, so that the outer surface of the panel decorative strip is flush with the outer side surface of the wall panel, and the panel decorative strip, the window profile and the overlapping profile are fixed with screws; The two window square tubes are respectively installed in the first installation groove and the second installation groove, and fixed with screws to obtain an assembled wall with windows.

4. The method for installing a prefabricated wall with windows according to claim 3, characterized in that: The wall module also includes heat-insulating and sound-proofing materials and connecting profiles. In the overlapping direction of the wall module, multiple wall modules are overlapped and fixed in sequence by means of the overlapping profiles using screws to obtain a wall with a window opening. The installation method also includes: Two overlapping profiles are placed in parallel, the two openings of the two overlapping profiles are arranged opposite to each other, and the two first side plates of the two overlapping profiles are arranged on opposite sides; Sequentially embedding the two ends of the plurality of connecting profiles into the openings of the two overlapping profiles, and fixing the connecting profiles to the overlapping profiles to form a profile frame; Filling the thermal insulation and sound insulation material into the profile frame; Two wall panels are mounted on both sides of the profile frame to obtain a wall module.

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