A kind of flexible tooling for pipeline watertightness and airtightness

Abstract

The present invention relates to a tool for detecting the sealing of automobile pipelines, and in particular to a flexible tool for watertightness and airtightness of pipelines, comprising a base plate, a cylinder tightening assembly, a cylinder fixing frame and a pipeline support frame. The base plate is provided with a plurality of positioning holes, and the cylinder fixing frame and the pipeline support frame are connected to the base plate by bolt fixing through the positioning holes. The cylinder tightening assembly is fixed on the base plate or the cylinder fixing through the positioning holes, corresponding to the opening position of the pipeline to be tested. The pipeline support frame is used to provide additional support and fixation for the management to be tested. The cylinder tightening assembly blocks the outlet of the pipeline to be tested, and then the pipeline to be tested is placed in water to complete the sealing test. The present invention uses a pair of tooling to match a variety of pipelines, which is convenient for switching, so that it is both efficient and saves manpower, reduces the investment in equipment and personnel, and can quickly test the pipeline sealing, so that the cost can be reduced to a greater extent and the product quality can be improved.

Description

Technical Field

[0001] The invention relates to an automobile pipeline sealing detection tool, belonging to the technical field of oil pipeline sealing detection in the automobile industry, and in particular to a pipeline watertight and airtight flexible tool. Background Art

[0002] Automobile pipelines are the key project developed by our company. There are different shapes and functions such as oil pipes, water pipes, and power pipes, but pipelines have an important characteristic, which is sealing. All pipelines must not leak. Once a leak occurs, the car will break down at best, or even burn. Therefore, the pipelines must be 100% sealed. The traditional watertight tooling is designed according to the digital model of each pipe. It is equivalent to a set of tooling for each pipe, which has a long design and production cycle, low efficiency, and high cost. Summary of the invention

[0003] The purpose of the present invention is to provide a watertight and airtight flexible tooling for pipelines. Through a special structural design, a set of tooling can be adapted to a variety of pipelines, thereby solving the problems existing in the prior art.

[0004] The present invention provides a watertight and airtight flexible tooling for pipelines, which is characterized by comprising a base plate and a cylinder tightening assembly; the cylinder tightening assembly is fixed on a cylinder mounting plane; the cylinder mounting plane includes the base plate; the base plate has a plurality of positioning holes; the cylinder tightening assembly is fixed to a position on the base plate corresponding to the opening of the pipeline to be tested through the positioning holes.

[0005] Furthermore, the cylinder mounting plane also includes the cylinder fixing frame for arranging the cylinder tightening assembly on a plane perpendicular to the base plate; the cylinder fixing frame has a positioning groove; the cylinder tightening assembly is fixed on the cylinder fixing frame at a position corresponding to the opening of the pipeline to be tested through the positioning groove.

[0006] Furthermore, the cylinder fixing frame includes a fixing frame bottom plate, a fixing frame vertical plate and a side support plate; a hole is opened on the fixing frame bottom plate, and is connected to the bottom plate through the positioning hole by bolts; a positioning groove is arranged on the fixing frame vertical plate, which is rigidly connected to one side of the fixing frame bottom plate and forms a right angle with the fixing frame bottom plate; the side support plate is rigidly connected to the fixing frame bottom plate and the fixing frame vertical plate, and supports the fixing frame bottom plate and the fixing frame vertical plate.

[0007] Furthermore, it also includes a pipeline support frame; the pipeline support frame includes a fixing seat and a support block; the fixing seat is fixed to the base plate by bolts through the positioning holes; the support block is rigidly connected to the fixing seat.

[0008] Furthermore, the support block is composed of a sliding bracket and a slider; the sliding bracket is provided with a guide groove, one end of the slider is embedded in the guide groove and moves along the guide groove, and the other end is connected to the pipeline to be tested.

[0009] Furthermore, the cylinder tightening assembly is composed of an adjustable base plate, a pipe fixing assembly and a plug assembly; the adjustable base plate is slotted and connected to the cylinder mounting plane by bolts; the pipe fixing assembly for fixing the pipe to be tested and the plug assembly for sealing the opening of the pipe to be tested are fixed to the adjustable base plate by bolts; the pipe fixing assembly and the plug assembly are positioned relative to each other on the adjustable base plate.

[0010] Furthermore, the pipe fixing assembly includes a vertical slot, a fixing plate, and an auxiliary slot; the vertical slot is rigidly connected to the adjustable bottom plate, and the auxiliary slot is arranged in parallel on one side of the vertical slot; at the upper end of the vertical slot, there is a group of fixing plates that cooperate with the pipe to be tested and are used to clamp and fix the pipe to be tested.

[0011] Furthermore, the plug assembly includes a fixing sleeve, a rubber plug, a cylinder rod, a cylinder fixing seat and a cylinder; one end of the cylinder rod is bolted to the rubber plug, and the other end is bolted to the cylinder; the rubber plug for sealing is matched with the pipeline to be tested, and is driven by the cylinder through the cylinder rod to move along the movement direction of the cylinder; the cylinder is fixed to the adjustable bottom plate by bolts through the cylinder fixing seat; the fixing sleeve for fixing the pipeline to be tested surrounds the outside of the rubber plug.

[0012] Furthermore, the cylinder tightening assembly also includes a clamping block; one side of the clamping block is connected to the cylinder mounting plane by bolts, and the other side is in contact with the adjustable bottom plate; when the bolts are tightened, the clamping block presses the adjustable bottom plate toward and fixes it to the cylinder mounting plane, thereby fixing the cylinder tightening assembly on the cylinder mounting plane.

[0013] Furthermore, a handle is also included.

[0014] Compared with the prior art, the pipeline watertight and airtight flexible tooling of the present invention has the following notable features:

[0015] 1. Adapt to the expansion of the company's production capacity and improvement of product quality, and reduce investment in equipment and personnel.

[0016] 2. The pipeline sealing can be quickly checked.

[0017] 3. One set of tooling can be used with a variety of pipelines, which is convenient for switching, making it efficient and saving manpower.

[0018] Therefore, costs can be reduced to a greater extent and product quality can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic diagram of a preferred embodiment of the present invention;

[0020] Figure 2 It is a schematic diagram of a cylinder tightening assembly of a preferred embodiment of the present invention;

[0021] Figure 3 This is a cylinder fixing frame of a preferred embodiment of the present invention;

[0022] Figure 4 It is a schematic diagram of a pipeline support frame according to a preferred embodiment of the present invention.

[0023] Figure 5 A schematic diagram of assembling a pipeline to be tested in accordance with a preferred embodiment of the present invention.

[0024] Figure 6 A schematic diagram of an assembly of a preferred embodiment of the invention in conjunction with another pipeline to be tested.

[0025] Among them, 1-base plate, 2-cylinder tightening assembly, 3-cylinder fixing frame, 4-pipe support frame, 5-handle;

[0026] 201-adjustable bottom plate, 202-pressing block, 203-vertical slot, 204-fixing plate, 205-auxiliary slot, 206-fixing sleeve, 207-rubber plug, 208-cylinder rod, 209-cylinder fixing seat, 210-cylinder;

[0027] 301-fixed frame bottom plate, 302-fixed frame vertical plate, 303-side support plate;

[0028] 401-fixed seat, 402-sliding bracket, 403-sliding block. DETAILED DESCRIPTION

[0029] The specific embodiments of the present invention will be described below with reference to the accompanying drawings.

[0030] like Figures 1 to 6 As shown, the present invention provides a pipeline watertight and airtight flexible tooling, characterized in that it includes a base plate 1 and a cylinder tightening assembly 2; the cylinder tightening assembly 2 is fixed on the cylinder mounting plane; the cylinder mounting plane includes the base plate 1; the base plate 1 has a plurality of positioning holes; the cylinder tightening assembly 2 is fixed to a position on the base plate 1 corresponding to the opening of the pipeline to be tested through the positioning holes.

[0031] Furthermore, the cylinder mounting plane also includes the cylinder fixing frame 3 for arranging the cylinder tightening assembly 2 on a plane perpendicular to the base plate 1; the cylinder fixing frame 3 has a positioning groove; the cylinder tightening assembly 2 is fixed on the cylinder fixing frame 3 at a position corresponding to the opening of the pipeline to be tested through the positioning groove.

[0032] Furthermore, the cylinder fixing frame 3 includes a fixing frame bottom plate 301, a fixing frame vertical plate and a side support plate; a hole is opened on the fixing frame bottom plate 301, and is connected to the bottom plate 1 through the positioning hole by bolts; a positioning groove is arranged on the fixing frame vertical plate 302, which is rigidly connected to one side of the fixing frame bottom plate 301 and forms a right angle with the fixing frame bottom plate 301; the side support plate 303 is rigidly connected to the fixing frame bottom plate 301 and the fixing frame vertical plate 302, and supports the fixing frame bottom plate 301 and the fixing frame vertical plate 302.

[0033] Furthermore, it also includes a pipeline support frame 4; the pipeline support frame 4 includes a fixing seat 401 and a support block; the fixing seat 401 is fixed to the base plate 1 by bolts through the positioning holes; and the support block is rigidly connected to the fixing seat 401.

[0034] Furthermore, the support block is composed of a sliding bracket 402 and a slider 403; the sliding bracket 402 has a guide groove, one end of the slider 403 is embedded in the guide groove and moves along the guide groove, and the other end is connected to the pipeline to be tested.

[0035] Furthermore, the cylinder tightening assembly 2 is composed of an adjustable base plate 201, a pipe fixing assembly and a plug assembly; the adjustable base plate 201 is grooved and connected to the cylinder mounting plane by bolts; the pipe fixing assembly for fixing the pipe to be tested and the plug assembly for sealing the opening of the pipe to be tested are fixed to the adjustable base plate 201 by bolts; the pipe fixing assembly and the plug assembly are positioned relative to each other on the adjustable base plate 201.

[0036] Furthermore, the pipe fixing assembly includes a vertical slot 203, a fixing plate 204, and an auxiliary slot 205; the vertical slot 203 is rigidly connected to the adjustable bottom plate 201, and the auxiliary slot 205 is arranged in parallel on one side of the vertical slot 203; at the upper end of the vertical slot 203, there is a set of fixing plates 204 that cooperate with the pipe to be tested and are used to clamp and fix the pipe to be tested.

[0037] Furthermore, the plug assembly includes a fixing sleeve 206, a rubber plug 207, a cylinder rod 208, a cylinder fixing seat 209 and a cylinder 210; one end of the cylinder rod 208 is bolted to the rubber plug 207, and the other end is bolted to the cylinder 210; the rubber plug 207 for sealing is matched with the pipeline to be tested, and is driven by the cylinder 210 through the cylinder rod 208 to move along the movement direction of the cylinder 210; the cylinder 210 is fixed to the adjustable base plate 201 through the cylinder fixing seat 209 by bolts; the fixing sleeve 206 for fixing the pipeline to be tested surrounds the outside of the rubber plug 207.

[0038] Furthermore, the cylinder clamping assembly 2 also includes a clamping block 202; one side of the clamping block 202 is connected to the cylinder mounting plane by bolts, and the other side fits the adjustable bottom plate 201; when the bolts are tightened, the clamping block 202 presses and fixes the adjustable bottom plate 201 to the cylinder mounting plane, thereby fixing the cylinder clamping assembly 2 on the cylinder mounting plane.

[0039] Furthermore, a handle 5 is also included. Example

[0040] See also Figure 1 An embodiment of the pipeline watertight and airtight flexible tooling of the present invention is composed of a cylinder tightening assembly 2, a cylinder fixing frame 3, a pipe support frame 4 and a handle 5 on a base plate 1. A plurality of positioning holes are arranged on the base plate 1. The cylinder tightening assembly 2, the cylinder fixing frame 3 and the pipe support frame 4 are all fixed on the base plate 1 through the positioning holes, and different positioning holes can be selected to adjust the positions of the cylinder tightening assembly 2, the cylinder fixing frame 3 and the pipe support frame 4 relative to the base plate to adapt to the shape of the pipe to be tested. A cylinder tightening assembly 2 is arranged at each opening of the pipe to be tested to seal the opening of the pipe to be tested. When the multiple openings of the pipe to be tested are not on the same plane, the cylinder tightening assembly 2 is arranged on a plane perpendicular to the base plate by using the cylinder fixing frame 3, and then the opening of the pipe to be tested is aligned by adjusting the angle of the cylinder tightening assembly 2 on this vertical plane. For the irregularly shaped or long pipe to be tested, the pipe support frame 4 is used to provide additional support for the pipe to be tested to ensure smooth sealing test. Handles 5 are arranged on both sides of the bottom plate 1 to facilitate carrying the assembled pipeline to be tested.

[0041] See also Figure 2The cylinder tightening assembly of one embodiment of the pipeline watertight and airtight flexible tooling of the present invention is composed of an adjustable bottom plate 201, a pipeline fixing assembly and a plug assembly. The adjustable bottom plate 201 is slotted and directly connected to the bottom plate or the cylinder fixing frame by bolts, or connected to the bottom plate or the cylinder fixing frame by a clamping block 202. The pipeline fixing assembly and the plug assembly are respectively located on both sides of the adjustable bottom plate 201 and arranged opposite to each other.

[0042] When the clamping block 202 is used for connection, one side of the clamping block 202 is connected to the bottom plate or the cylinder fixing frame by bolts, and the other side is attached to the adjustable bottom plate 201; when the bolts are tightened, the clamping block 202 presses the adjustable bottom plate 201 toward and fixes it to the bottom plate or the cylinder fixing frame, thereby fixing the cylinder top tightening assembly to the bottom plate or the cylinder fixing frame. The clamping block 202 can conveniently adjust the relative position and angle of the cylinder top tightening assembly without being restricted by the position of the positioning hole on the bottom plate.

[0043] The pipe fixing assembly includes a vertical slot 203, a fixing sheet 204, and an auxiliary slot 205. The vertical slot 203 is rigidly connected to the adjustable bottom plate 201, and the auxiliary slot 205 is arranged parallel to one side of the vertical slot 203. At the upper end of the vertical slot 203, there is a set of fixing sheets 204 that cooperate with the pipe to be tested and are used to clamp and fix the pipe to be tested. When the pipe to be tested is placed in the gaps of the vertical slot 203 and the auxiliary slot 205, the fixing sheet 204 closes the gap and fixes the pipe to be tested.

[0044] The plug assembly includes a fixing sleeve 206, a rubber plug 207, a cylinder rod 208, a cylinder fixing seat 209 and a cylinder 210. One end of the cylinder rod 208 is bolted to the rubber plug 207, and the other end is bolted to the cylinder 210. The rubber plug 207 is matched with the pipeline to be tested. When the cylinder 210 is actuated, the rubber plug 207 is driven by the cylinder rod 208 to move along the movement direction of the cylinder 210, and the rubber plug 207 is pressed into the opening of the pipeline to be tested, deformed, and blocks the outlet. After the test is completed, the cylinder moves in the opposite direction, and the rubber plug 207 leaves the pipeline to be tested. The cylinder 201 is fixed to the adjustable base plate 201 by bolts through the cylinder fixing seat 209.

[0045] The inner diameter of the fixing sleeve 206 is slightly larger than the rubber plug 207, and surrounds the outer side of the rubber plug 207. After the pipeline to be tested is fixed by the vertical slot 203, the auxiliary slot 205 and the fixing sheet 204, the fixing sleeve 206 connects the pipeline to be tested and the rubber plug 207 before the cylinder 210 is actuated, thus maintaining the stability of the pipeline to be tested and also serves as a guide for the rubber plug.

[0046] See also Figure 3The cylinder fixing frame 3 of an embodiment of the pipeline watertight and airtight flexible tooling of the present invention comprises a fixing frame bottom plate 301, a fixing frame vertical plate 302 and a side support plate 303. The fixing frame bottom plate 301 is provided with a hole, which can be fixed to the positioning hole of the bottom plate by bolts. The fixing frame vertical plate 302 is arranged with a positioning groove for connecting with the cylinder top tightening assembly. The fixing frame vertical plate 302 and the fixing frame bottom plate 301 are in a right-angle relationship and are fixed to one side of the fixing frame bottom plate 301, which can be bolted or welded; in this embodiment, the fixing frame vertical plate 302 and the fixing frame bottom plate 301 are connected by two left and right side support plates 303. The side support plate 303 is a right-angled triangle, one right-angled side is connected to the fixing frame bottom plate 301, and the other right-angled side is connected to the fixing frame bottom fixing frame vertical plate 302, forming a triangular fixation.

[0047] See also Figure 4 The pipeline support frame of an embodiment of the pipeline watertight and airtight flexible tooling of the present invention comprises a fixed seat 401, a sliding bracket 402 and a slider 403. The bottom of the fixed seat 401 has a through hole, which can be matched with the positioning hole on the bottom plate and fixed to the bottom plate by bolts. The sliding bracket 402 and the slider 403 constitute a support block for fixing the pipeline to be tested. The sliding bracket 402 has a guide groove, and one end of the slider 403 is embedded in the guide groove and can move along the direction of the guide groove to match the height of the pipeline to be tested. The other end of the slider 403 is used to connect with the pipeline to be tested to support the pipeline to be tested.

[0048] See also Figure 5 and Figure 6 When testing the pipeline to be tested using an embodiment of the pipeline watertight and airtight flexible tooling of the present invention, the position of the cylinder top tightening assembly is arranged using the cylinder fixing frame and the bottom plate according to the shape and opening position of the pipeline to be tested, and the outlet of the pipeline to be tested is aligned, and the pipeline support frame is set according to the actual situation to stably fix the pipeline to be tested. After the pipeline to be tested is assembled, the gas is connected to the cylinder, the cylinder is started, and all the openings of the pipeline to be tested are blocked, and the tooling belonging to this pipeline to be tested is completed. Then use the handle to put the assembled pipeline to be tested into the water, and confirm the sealing by observing whether there are bubbles in the water.

[0049] The joint between the cylinder tightening assembly and the pipe to be tested is made of rubber, and the pipe interface to be tested is generally made of metal. After the cylinder is tightened, the rubber deforms and seals, which is suitable for all joints.

[0050] After the test is completed, if you want to adapt to other pipelines to be tested, you can disassemble the cylinder tightening assembly, cylinder fixing frame, and pipeline support frame, adjust them freely, and then fix them according to the shape of the new pipeline to be tested to perform a new test.

[0051] The above description is only a preferred embodiment of the present invention and is not intended to limit the scope of the present invention. That is, any equivalent changes and modifications made according to the content of the patent application scope of the present invention should be within the technical scope of the present invention.

Claims

1. A pipeline watertight and airtight flexible tooling, characterized in that: It comprises a first bottom plate and a cylinder tightening assembly; the cylinder tightening assembly is fixed on the cylinder mounting plane; the cylinder mounting plane comprises the first bottom plate; the first bottom plate has a plurality of positioning holes; the cylinder tightening assembly is fixed to a position on the first bottom plate corresponding to the opening of the pipeline to be tested through the positioning holes; The cylinder mounting plane also includes a cylinder fixing frame for arranging the cylinder top tightening assembly on a plane perpendicular to the first bottom plate; the cylinder fixing frame is provided with a positioning groove; the cylinder top tightening assembly is fixed to a position on the cylinder fixing frame corresponding to the opening of the pipeline to be tested through the positioning groove; the cylinder fixing frame includes a fixing frame bottom plate, a fixing frame vertical plate and a side support plate; a hole is opened on the fixing frame bottom plate, and is connected to the first bottom plate through the positioning hole by bolts; a positioning groove is arranged on the fixing frame vertical plate, which is rigidly connected to one side of the fixing frame bottom plate and forms a right angle with the fixing frame bottom plate; the side support plate is rigidly connected to the fixing frame bottom plate and the fixing frame vertical plate, and supports the fixing frame bottom plate and the fixing frame vertical plate; It also includes a pipeline support frame; the pipeline support frame includes a fixed seat and a support block; the fixed seat is fixed to the first bottom plate by bolts through the positioning holes; the support block is rigidly connected to the fixed seat; the support block is composed of a sliding bracket and a slider; the sliding bracket has a guide groove, one end of the slider is embedded in the guide groove, moves along the guide groove direction, and the other end is connected to the pipeline to be tested; The cylinder tightening assembly is composed of an adjustable base plate, a pipe fixing assembly and a plug assembly; the adjustable base plate is slotted and connected to the cylinder mounting plane by bolts; the pipe fixing assembly for fixing the pipe to be tested and the plug assembly for sealing the opening of the pipe to be tested are fixed to the adjustable base plate by bolts; the pipe fixing assembly and the plug assembly are positioned opposite to each other on the adjustable base plate; the pipe fixing assembly comprises a vertical slot, a fixing sheet and an auxiliary slot; the vertical slot is rigidly connected to the adjustable base plate, and the auxiliary slot is arranged in parallel on one side of the vertical slot; at the upper end of the vertical slot, there is a group of fixing sheets that cooperate with the pipe to be tested and are used to clamp and fix the pipe to be tested.

2. The pipeline watertight and airtight flexible tooling according to claim 1, characterized in that: The plug assembly includes a fixing sleeve, a rubber plug, a cylinder rod, a cylinder fixing seat and a cylinder; one end of the cylinder rod is connected to the rubber plug by bolts, and the other end is connected to the cylinder by bolts; the rubber plug for sealing matches the pipeline to be tested, and the rubber plug is driven by the cylinder through the cylinder rod and moves along the movement direction of the cylinder; the cylinder is fixed to the adjustable bottom plate by bolts through the cylinder fixing seat; the fixing sleeve for fixing the pipeline to be tested surrounds the outside of the rubber plug.

3. The pipeline watertight and airtight flexible tooling according to claim 1, characterized in that: The cylinder tightening assembly also includes a clamping block; one side of the clamping block is connected to the cylinder mounting plane by bolts, and the other side fits the adjustable bottom plate; when the bolts are tightened, the clamping block presses the adjustable bottom plate toward and fixes it to the cylinder mounting plane, thereby fixing the cylinder tightening assembly on the cylinder mounting plane.

4. The pipeline watertight and airtight flexible tooling according to claim 1, characterized in that: Also includes handles.

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