Synchronous transplanting device

Abstract

The present invention discloses a synchronous transplanting device, which is characterized in that the synchronous transplanting device comprises a synchronous transplanting mechanism, a fixture lifting and positioning mechanism and a pressure maintaining mechanism, and the synchronous transplanting mechanism comprises an installation base plate, a first side plate, a second side plate, a first movable plate, a second movable plate, a linear guide rail, a fixture limit plate, a screw module, a module power connecting plate, and a Z-axis limit block; the present invention drives the first movable plate and the second movable plate to move by driving the module power connecting plate through the screw module, thereby driving the fixture to move, and can achieve rapid start and stop, and has a fast running speed; the load is installed on the linear guide rails on both sides, which reduces friction, and can not only transport high-load products but also run smoothly with low noise.

Description

Technical Field

[0001] The invention relates to the technical field of electronic product assembly testing and synchronous equidistant movement of materials, and in particular to a synchronous transplanting device. Background Art

[0002] At present, in the electronic product assembly and testing industry and other synchronous and equidistant movement occasions, the commonly used material transmission methods are mostly conveyor belts or double-speed chains. When using conveyor belts, the fixtures and conveyor belts are severely worn, which can easily cause the conveyor belts to break, and the load of the conveyor belts cannot be too large. The start and stop time of the double-speed chain is too long, which can easily affect the rhythm of the line. Summary of the invention

[0003] The main purpose of the present invention is to provide a synchronous transplanting device, aiming to achieve rapid start and stop, increase the operating speed, and improve the stability and reliability when transporting high-load products.

[0004] To achieve the above-mentioned purpose, the present invention provides a synchronous transplanting device, which includes a synchronous transplanting mechanism, a fixture lifting and positioning mechanism and a pressure-maintaining mechanism, and the synchronous transplanting mechanism includes a mounting base plate, a first side plate, a second side plate, a first moving plate, a second moving plate, a linear guide rail, a fixture limit plate, a screw module, a module power connection plate, and a Z-axis limit block;

[0005] The first side plate and the second side plate are symmetrically arranged on both sides of the mounting base plate, the first movable plate and the second movable plate are respectively mounted on the first side plate and the second side plate through the linear guide rails, the fixture limiting plate is mounted on the first movable plate and the second movable plate for limiting the fixture, the screw module drives the first movable plate and the second movable plate to move through the module power connecting plate, and the first movable plate and the second movable plate drive the fixture to move;

[0006] When the jig moves to the work station, the jig lifting and positioning mechanism lifts up the jig and positions the jig. When the jig contacts the Z-axis limit block, the jig is positioned in the Z-axis direction. The pressure-maintaining mechanism maintains pressure on the material in the jig. After the pressure-maintaining is completed, the jig lifting and positioning mechanism descends, and the jig falls into the jig limit plate.

[0007] A further technical solution of the present invention is that the jig lifting and positioning mechanism includes a base installed on the mounting base plate, a cylinder mounting plate installed on the base, a slide cylinder installed on the cylinder mounting plate, a lifting plate connected to the slide cylinder and located above the slide cylinder, and a positioning pin installed on the lifting plate for positioning the jig.

[0008] A further technical solution of the present invention is that the fixture lifting and positioning mechanism also includes a speed regulating valve connected to the slide cylinder.

[0009] A further technical solution of the present invention is that the jig lifting and positioning mechanism also includes a reinforcing plate installed on the base for reinforcing the cylinder mounting vertical plate.

[0010] A further technical solution of the present invention is that the pressure-maintaining mechanism includes a mounting base plate mounted on the mounting bottom plate, a pressure-maintaining cylinder mounted on the mounting base plate, and a PU pressure block connected to the pressure-maintaining cylinder for maintaining the pressure of the material in the fixture.

[0011] A further technical solution of the present invention is that the pressure maintaining mechanism also includes a pressure regulating valve connected to the pressure maintaining cylinder.

[0012] A further technical solution of the present invention is that the pressure-maintaining mechanism also includes a cylinder connecting plate connecting the pressure-maintaining cylinder and the PU rubber pressing block, and a guide column and a linear bearing are installed on the cylinder connecting plate.

[0013] A further technical solution of the present invention is that the pressure-maintaining mechanism further comprises a plurality of columns mounted on the mounting base plate, and the mounting base plate is mounted on the plurality of columns.

[0014] A further technical solution of the present invention is that a proximity sensor is installed on the first side plate.

[0015] A further technical solution of the present invention is that the synchronous transplanting mechanism also includes a side panel connecting plate for connecting the first side panel and the second side panel; a protective plate is installed on the top of the first side panel and the second side panel, and windows are opened on both sides of the first side panel and the second side panel.

[0016] The beneficial effects of the synchronous transplanting device of the present invention are as follows: the present invention drives the first movable plate and the second movable plate to move through the screw module driving module power connecting plate, thereby driving the fixture to move, which can achieve rapid start and stop and fast operation speed; the load is installed on the linear guide rails on both sides, which reduces friction, and can not only transport high-load products but also run smoothly with low noise. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0018] Figure 1It is a schematic diagram of the overall structure of a preferred embodiment of the synchronous transplanting device of the present invention;

[0019] Figure 2 It is a schematic diagram of the overall structure of the synchronous transplanting mechanism in a preferred embodiment of the synchronous transplanting device of the present invention;

[0020] Figure 3 It is an exploded schematic diagram of a synchronous transplanting mechanism in a preferred embodiment of the synchronous transplanting device of the present invention;

[0021] Figure 4 It is a schematic diagram of the overall structure of the jig lifting and positioning mechanism in a preferred embodiment of the synchronous transplanting device of the present invention;

[0022] Figure 5 It is an exploded schematic diagram of a jig lifting and positioning mechanism in a preferred embodiment of the synchronous transplanting device of the present invention;

[0023] Figure 6 It is a schematic diagram of the overall structure of the pressure-maintaining mechanism in a preferred embodiment of the synchronous transplanting device of the present invention;

[0024] Figure 7 It is a schematic diagram of the exploded view of the pressure-maintaining mechanism in a preferred embodiment of the synchronous transplanting device of the present invention.

[0025] Description of Figure Numbers:

[0026]

[0027]

[0028] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0031] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing in the full text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in the field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0032] Please refer to Figures 1 to 7 The present invention proposes a synchronous transplanting device. The preferred embodiment of the synchronous transplanting device of the present invention includes a synchronous transplanting mechanism 1, a fixture lifting and positioning mechanism 2 and a pressure maintaining mechanism 3. The synchronous transplanting mechanism 1 includes a mounting base plate 101, a first side plate 102, a second side plate 103, a first movable plate 104, a second movable plate 105, a linear guide rail 106, a fixture limiting plate 107, a screw module 108, a module power connecting plate 109, and a Z-axis limiting block 110.

[0033] The first side plate 102 and the second side plate 103 are symmetrically arranged on both sides of the mounting base plate 101, the first movable plate 104 and the second movable plate 105 are respectively mounted on the first side plate 102 and the second side plate 103 through the linear guide rail 106, the fixture limiting plate 107 is mounted on the first movable plate 104 and the second movable plate 105, and is used to limit the fixture 120, the screw module 108 drives the first movable plate 104 and the second movable plate 105 to move through the module power connecting plate 109, and the first movable plate 104 and the second movable plate 105 drive the fixture 120 to move.

[0034] When the jig 120 moves to the work station, the jig lifting and positioning mechanism 2 lifts up the jig 120 and positions the jig 120. When the jig 120 contacts the Z-axis limit block 110, the jig 120 is positioned in the Z-axis direction. The pressure holding mechanism 3 holds the material in the jig 120. After the pressure holding is completed, the jig lifting and positioning mechanism 2 descends, and the jig 120 falls into the jig limit plate 107.

[0035] Specifically, the jig lifting and positioning mechanism 2 includes a base 201 installed on the mounting base plate 101, a cylinder mounting plate 202 installed on the base 201, a slide cylinder 203 installed on the cylinder mounting plate 202, a lifting plate 204 connected to the slide cylinder 203 and located above the slide cylinder 203, and a positioning pin 205 installed on the lifting plate 204 for positioning the jig 120.

[0036] When the jig 120 moves to the workstation, the slide cylinder 203 drives the lifting plate 204 to rise, and the positioning pins 205 on the lifting plate 204 position the jig 120 in the X and Y directions. When the jig 120 contacts the Z-axis limit block 110, the jig 120 is positioned in the Z-axis direction. It should be noted that in this embodiment, the position of the jig lifting and positioning mechanism 2 is relatively fixed and will not move with the screw module 108.

[0037] In this embodiment, the fixture lifting and positioning mechanism 2 further includes a speed regulating valve 206 connected to the slide cylinder 203 , and the speed regulating valve 206 is used to control the up and down lifting speed of the slide cylinder 203 .

[0038] The jig lifting and positioning mechanism 2 also includes a reinforcing plate 207 installed on the base 201 for reinforcing the cylinder mounting plate 202, so that the installation of the cylinder mounting plate 202 and the slide cylinder 203 is more stable and reliable.

[0039] The pressure-maintaining mechanism 3 includes a mounting base plate 301 mounted on the mounting base plate 101, a pressure-maintaining cylinder 302 mounted on the mounting base plate 301, a PU pressure block 303 connected to the pressure-maintaining cylinder 302 for maintaining the pressure of the material in the fixture 120, and a pressure regulating valve 304 connected to the pressure-maintaining cylinder 302.

[0040] When the fixture 120 is fixed, the pressure-maintaining cylinder 302 moves downward, and the material in the fixture 120 is pressure-maintained through the PU pressure block 303 , wherein the pressure-maintaining pressure is controlled by the pressure regulating valve 304 .

[0041] In this embodiment, the pressure-maintaining mechanism 3 further includes a cylinder connecting plate 305 connecting the pressure-maintaining cylinder 302 and the PU pressure block 303 , and a guide column 306 and a linear bearing 307 are installed on the cylinder connecting plate 305 .

[0042] The pressure-maintaining mechanism 3 further includes a plurality of columns 308 mounted on the mounting base plate 101 , and the mounting base plate 301 is mounted on the plurality of columns 308 .

[0043] In addition, in this embodiment, a proximity sensor 130 is installed on the first side plate 102 to detect whether there are materials and fixtures 120 at each workstation under the working state, so that when the fixture 120 moves to the workstation, the slide cylinder 203 can be activated in time, thereby improving work efficiency.

[0044] The synchronous transplanting mechanism 1 also includes a side panel connecting plate 140 for connecting the first side panel 102 and the second side panel 103; a protective plate 150 is installed on the top of the first side panel 102 and the second side panel 103, and windows 160 are opened on both sides of the first side panel 102 and the second side panel 103 to facilitate installation and maintenance.

[0045] The beneficial effects of the synchronous transplanting device of the present invention are as follows: the present invention drives the first movable plate and the second movable plate to move through the screw module driving module power connecting plate, thereby driving the fixture to move, which can achieve rapid start and stop and fast operation speed; the load is installed on the linear guide rails on both sides, which reduces friction, and can not only transport high-load products but also run smoothly with low noise.

[0046] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A synchronous transplanting device, characterized in that: The synchronous transplanting device includes a synchronous transplanting mechanism, a fixture lifting and positioning mechanism and a pressure-maintaining mechanism. The synchronous transplanting mechanism includes a mounting base plate, a first side plate, a second side plate, a first movable plate, a second movable plate, a linear guide rail, a fixture limit plate, a screw module, a module power connection plate, and a Z-axis limit block; The first side plate and the second side plate are symmetrically arranged on both sides of the mounting base plate, the first movable plate and the second movable plate are respectively mounted on the first side plate and the second side plate through the linear guide rails, the fixture limiting plate is mounted on the first movable plate and the second movable plate for limiting the fixture, the screw module drives the first movable plate and the second movable plate to move through the module power connecting plate, and the first movable plate and the second movable plate drive the fixture to move; When the jig moves to the workstation, the jig lifting and positioning mechanism lifts the jig and positions the jig. When the jig contacts the Z-axis limit block, the jig is positioned in the Z-axis direction. The pressure-maintaining mechanism maintains pressure on the material in the jig. After the pressure-maintaining is completed, the jig lifting and positioning mechanism descends, and the jig falls into the jig limit plate. The jig lifting and positioning mechanism comprises a base mounted on the mounting base plate, a cylinder mounting vertical plate mounted on the base, a slide cylinder mounted on the cylinder mounting vertical plate, a lifting plate connected to the slide cylinder and located above the slide cylinder, and a positioning pin mounted on the lifting plate for positioning the jig; The fixture lifting and positioning mechanism also includes a speed regulating valve connected to the slide cylinder; The jig lifting and positioning mechanism also includes a reinforcing plate installed on the base for reinforcing the cylinder mounting vertical plate.

2. The synchronous transplanting device according to claim 1, characterized in that: The pressure-maintaining mechanism includes a mounting base plate mounted on the mounting bottom plate, a pressure-maintaining cylinder mounted on the mounting base plate, and a rubber pressing block connected to the pressure-maintaining cylinder for maintaining the pressure of the material in the fixture.

3. The synchronous transplanting device according to claim 2, characterized in that: The pressure maintaining mechanism also includes a pressure regulating valve connected to the pressure maintaining cylinder.

4. The synchronous transplanting device according to claim 2, characterized in that: The pressure-maintaining mechanism also includes a cylinder connecting plate connecting the pressure-maintaining cylinder and the PU rubber pressing block, and a guide column and a linear bearing are installed on the cylinder connecting plate.

5. The synchronous transplanting device according to claim 2, characterized in that: The pressure-maintaining mechanism further comprises a plurality of columns mounted on the mounting bottom plate, and the mounting base plate is mounted on the plurality of columns.

6. The synchronous transplanting device according to any one of claims 1 to 5, characterized in that: A proximity sensor is installed on the first side plate.

7. The synchronous transplanting device according to any one of claims 1 to 5, characterized in that: The synchronous transplanting mechanism also includes a side plate connecting plate for connecting the first side plate and the second side plate; protective plates are installed on the tops of the first side plate and the second side plate, and windows are opened on both sides of the first side plate and the second side plate.

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