Assembly equipment

Abstract

The invention belongs to the technical field of automatic equipment, and particularly relates to assembling equipment. A first assembling assembly of the assembling equipment is used for clamping a contact pin and installing the contact pin on a framework to form a first assembling part, a first moving assembly is used for moving the first assembling part to a transfer part, and a winding mechanism is used for winding materials on the first assembling part transferred by the transfer part to form a second assembling part. The second assembling mechanism comprises a feeding rotating disc, a second assembling assembly and a third assembling assembly, the feeding rotating disc is provided with an operation station, the feeding rotating disc can rotate, the operation station is used for receiving a second assembling part on the transferring part, the second assembling assembly is used for assembling the magnetizer to the second assembling part, and the third assembling assembly is used for assembling the magnetizer to the third assembling part. And the third assembly component is used for fixedly connecting the static iron core with the magnetizer of the second assembly component. By using the assembling equipment in the technical scheme, a plurality of materials and a plurality of accessories can be assembled, and the working efficiency is improved.

Description

Technical Field

[0001] The present invention belongs to the technical field of automation equipment, and particularly relates to an assembly device. Background Art

[0002] The oil valve assembly is an important component in the heat pump management system of new energy vehicles. As the key part of the valve, its performance directly affects the working efficiency and reliability of the entire valve. At present, most of the production processes of oil valve assemblies in the industry are manual lines and semi-automatic machines, with low automation and low operation efficiency. Summary of the Invention

[0003] The object of the present invention is to at least solve the problem of low production automation of existing oil valve assemblies. This object is achieved through the following technical solutions:

[0004] A first aspect of the present invention provides an assembly device, comprising:

[0005] A base, on which a transfer member is provided, and the transfer member is used to transfer materials in a first direction;

[0006] A first assembly mechanism, arranged on the base, and comprising an assembly table, a first assembly component and a first moving component. The assembly table is provided with a runner tooling for placing the skeleton. The first assembly component is used to clamp the pin and install the pin on the skeleton to form a first assembly. The first moving component is used to move the first assembly to the transfer member, and the first direction and the second direction are intersectingly arranged;

[0007] A winding mechanism, arranged on the base, for winding materials around the first assembly transferred by the transfer member to form a second assembly;

[0008] A second assembly mechanism, arranged on the base. The second assembly mechanism comprises a feeding turntable, a second assembly component and a third assembly component. The feeding turntable has working stations. The second assembly component and the third assembly component are arranged on the circumferential outer side of the feeding turntable. The feeding turntable can rotate. The working stations are used to receive the second assembly on the transfer member. The second assembly component is used to assemble the magnetic conductor to the second assembly. The third assembly component is used to fixedly connect the static iron core with the magnetic conductor of the second assembly.

[0009] In addition, the assembly device according to the present invention may further have the following additional technical features:

[0010] In some embodiments of the present invention, the first assembly component includes a first moving module, a pin turntable, and a fixing member. The fixing member is disposed on the pin turntable. The first moving module is configured to move the pins to the fixing member. The pin turntable is capable of rotating about its axial direction to align the pins on the fixing member with the positions of the skeletons on the runner tooling. The fixing member is used to drive the pins to be inserted into the skeletons.

[0011] In some embodiments of the present invention, the first assembly component includes a first moving module, a pin turntable, and a fixing member. The fixing member is disposed on the pin turntable. The first moving module is configured to move the pins to the fixing member. The pin turntable is capable of rotating about its axial direction to align the pins on the fixing member with the positions of the skeletons on the runner tooling. The fixing member is used to drive the pins to be inserted into the skeletons.

[0012] In some embodiments of the present invention, the fixing member has a receiving cavity. The first moving module is configured to place the pins in the receiving cavity. One end of the fixing member is disposed close to the center of the pin turntable and is rotatably connected to the pin turntable. The other end of the fixing member is located on the side away from the center of the pin turntable and can reciprocally swing relative to the pin turntable driven by one end of the fixing member.

[0013] In some embodiments of the present invention, the first assembly mechanism further includes a plurality of jaws arranged along the first direction. The plurality of jaws are disposed on the top of the assembly table. The jaws are used to clamp the skeletons and drive the skeletons to move to the runner tooling.

[0014] In some embodiments of the present invention, the second assembly mechanism further includes a bending component. The bending component includes a first fixed seat, a jacking member, and a bending member. Both the jacking member and the bending member are connected to the first fixed seat. A through hole is provided on the working station. The jacking member can pass through the through hole and jack up the first assembled component on the working station. The bending member is used to bend the pins of the first assembled component;

[0015] The bending member includes a connected rotating portion and a bending portion. The rotating portion is rotatably connected to the first fixed seat. The bending portion is used to bend the pins.

[0016] In some embodiments of the present invention, the bending component further includes a support member. The support member is connected to the first fixed seat and can move in a direction closer to or farther from the loading turntable. The support member is used to abut against the bottom surface of the pins of the first assembled component.

[0017] In some embodiments of the present invention, the second assembly mechanism further includes a welding assembly. The welding assembly is disposed on the circumferential outer side of the loading turntable. The working station of the loading turntable can rotate to a position corresponding to that of the welding assembly. The welding assembly includes a second fixing seat and a welding piece. The welding piece is disposed on the second fixing seat and is used for welding and connecting the skeleton and the pins of the first assembly.

[0018] In some embodiments of the present invention, the second assembly mechanism further includes a first detection assembly. The first detection assembly is disposed on the circumferential outer side of the loading turntable. The working station of the loading turntable can rotate to a position corresponding to that of the first detection assembly. The first vision detection piece is configured to face the first assembly and is used for taking a photo and detecting the first assembly.

[0019] The second assembly mechanism further includes a second detection assembly. The second detection assembly is disposed on the circumferential outer side of the loading turntable. The working station of the loading turntable can rotate to a position corresponding to that of the second detection assembly. The second detection assembly is used for conducting a conductivity test on the pins of the first assembly.

[0020] In some embodiments of the present invention, the second assembly mechanism further includes a riveting assembly. The riveting assembly is disposed on the circumferential outer side of the loading turntable. The working station of the loading turntable can rotate to a position corresponding to that of the riveting assembly. The riveting assembly includes a fifth fixing seat and a riveting piece. The riveting piece is disposed on the fifth fixing seat. The riveting piece can move in a direction close to or away from the loading turntable to rivet and connect the static iron core and the magnetic conductor.

[0021] In some embodiments of the present invention, the second assembly mechanism further includes a material taking assembly. The material taking assembly is disposed on the circumferential outer side of the loading turntable. The working station of the loading turntable can rotate to a position corresponding to that of the material taking assembly. The material taking assembly includes a second moving module. The second moving module is used for taking and moving the assembled oil valve to the bin mechanism.

[0022] By using the assembly equipment in this technical solution, the base can support and fix the first assembly mechanism, the second assembly mechanism and the wire winding mechanism. The assembly table can carry the skeleton, and the first assembly component can assemble the skeleton and the pin. The assembled first assembly is moved to the transfer part by the first moving component and then transmitted to the wire winding mechanism. The wire winding mechanism can wind the enameled wire around the first assembly. After winding, it is transferred to the second assembly mechanism through the transfer part and placed on the loading turntable. The loading turntable can rotate and correspond to the second assembly component and the third assembly component respectively, so as to realize the assembly of the magnetic conductor and the static iron core to the second assembly respectively and complete the automatic assembly of multiple materials. The assembly equipment in the present invention realizes a high degree of automatic operation, can perform assembly operations on multiple materials, and improves the operation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] By reading the following detailed description of the preferred embodiments, various other advantages and benefits will become clear to those of ordinary skill in the art. The drawings are only for the purpose of showing the preferred embodiments and are not considered to be a limitation of the present invention. Moreover, throughout the drawings, the same reference numerals are used to represent the same components. In the drawings:

[0024] Figure 1 Schematically shows the overall structural diagram of the assembly equipment according to an embodiment of the present invention;

[0025] Figure 2 is Figure 1 the structural diagram of the first assembly mechanism of the assembly equipment in;

[0026] Figure 3 is Figure 1 the structural diagram of the first assembly mechanism of the assembly equipment in another perspective;

[0027] Figure 4 is Figure 3 the enlarged structural diagram of part A in;

[0028] Figure 5 is Figure 1 the structural diagram of the wire winding mechanism of the assembly equipment in;

[0029] Figure 6 is Figure 5 the enlarged structural diagram of part B in;

[0030] Figure 7 is Figure 1 the structural diagram of the second assembly mechanism of the assembly equipment in;

[0031] Figure 8 is Figure 7 the structural diagram of the second assembly mechanism of the assembly equipment in another perspective;

[0032] Figure 9 For Figure 7 a schematic structural view of the bending component of the second assembly mechanism in

[0033] The reference numerals in the drawings are as follows:

[0034] 100, assembly equipment;

[0035] 10, base;

[0036] 20, first assembly mechanism; 21, assembly table; 22, first assembly component; 221, first moving module; 222, pin turntable; 223, fixing member; 23, first moving component; 24, first manipulator; 25, gripper; 26, third detection component;

[0037] 30, winding mechanism; 31, barrel wire; 32, tensioner; 33, winding component; 331, rotating seat; 34, picking and placing component; 341, rotating shaft; 3411, loading shaft; 3412, unloading shaft; 342, seat body;

[0038] 40, second assembly mechanism; 41, loading turntable; 411, working station; 421, third loading tray; 422, second manipulator; 431, fourth loading tray; 432, third manipulator; 44, first detection component; 45, welding component; 46, second detection component; 47, bending component; 471, first fixing seat; 472, jacking member; 473, bending member; 4731, rotating part; 4732, bending part; 474, supporting member; 475, detection camera; 48, riveting and pressing component; 49, picking component;

[0039] 51, transfer member; 52, linear motor; 53, third moving module. Detailed implementation manners

[0040] Hereinafter, the exemplary embodiments of the present disclosure will be described in more detail with reference to the drawings. Although the exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided so that the present disclosure can be more thoroughly understood and the scope of the present disclosure can be completely conveyed to those skilled in the art.

[0041] It should be understood that the terms used herein are for the purpose of describing particular example embodiments only and are not intended to be limiting. Unless the context clearly dictates otherwise, the singular forms "a", "an", and "the" as used herein may also include the plural forms. The terms "comprising", "including", "containing", and "having" are inclusive and thus specify the presence of the stated features, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or combinations thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order described or illustrated, unless an order of performance is expressly stated. It should also be understood that additional or alternative steps may be used.

[0042] Although the terms first, second, third, etc. may be used herein to describe multiple elements, components, regions, layers, and / or sections, these elements, components, regions, layers, and / or sections should not be limited by these terms. These terms may be used only to distinguish one element, component, region, layer, or section from another. Unless the context clearly dictates otherwise, terms such as "first", "second", and other numerical terms when used herein do not imply an order or sequence. Thus, the first element, component, region, layer, or section discussed below may be referred to as the second element, component, region, layer, or section without departing from the teachings of the example embodiments.

[0043] For ease of description, spatial relative relationship terms may be used herein to describe the relationship of one element or feature shown in the figures to another element or feature, such as "inside", "outside", "inner side", "outer side", "below", "beneath", "above", "over", etc. Such spatial relative relationship terms are intended to include different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is flipped, an element described as "below" or "beneath" another element or feature will then be oriented "above" or "over" the other element or feature. Thus, the example term "below" can include both an orientation above and below.

[0044] The oil valve assembly in the prior art includes a static iron core, a pin, an enameled wire, a skeleton, and a magnetic conductor. The skeleton has a first accommodation space therein. One end of the first accommodation space along the axial direction of the skeleton has a first opening. The magnetic conductor has a second accommodation space therein. One end of the second accommodation space along the axial direction of the magnetic conductor has a second opening. The skeleton is provided with a plug hole, and the pin is in plug-in fit with the plug hole. Then the pin is bent, and then the skeleton with the bent pin is installed in the second accommodation space through the second opening. Finally, the static iron core is riveted to the skeleton from the first opening, thus completing the assembly operation of the oil valve assembly.

[0045] Figure 1 Schematically shows a schematic diagram of the overall structure of the assembly device according to an embodiment of the present invention. Figure 2 For Figure 1 A schematic diagram of the structure of the first assembly mechanism of the assembly device in Figure 7 For Figure 1 A schematic diagram of the structure of the second assembly mechanism of the assembly device in. As Figure 1 , 2 As shown in FIGS. 6 and 7, the present invention provides an assembly device. The assembly device 100 in the present invention includes a base 10, a first assembly mechanism 20, a winding mechanism 30, and a second assembly mechanism 40. A transfer member 51 is provided on the base 10, and the transfer member 51 is used to transfer materials along a first direction. The first assembly mechanism 20 is provided on the base 10 and includes an assembly table 21, a first assembly component 22, and a first moving component 23. The first assembly component 22 and the first moving component 23 are respectively provided on the same side of the assembly table 21 along a second direction. The assembly table 21 is provided with a flow channel tooling for placing the skeleton. The first assembly component 22 is used to clamp the pin and insert the pin into the skeleton to form a first assembly. The first moving component 23 is used to move the first assembly to the transfer member 51. The first direction and the second direction intersect.

[0046] The winding mechanism 30 is provided on the base 10 and is located on one side of the assembly table 21 along the first direction, and is used to wind the enameled wire around the outer periphery of the first assembly transferred by the transfer member 51 to form a second assembly. The second assembly mechanism 40 is provided on the base 10 and is located on the side of the winding mechanism 30 away from the assembly table 21. The second assembly mechanism 40 includes a feeding turntable 41, a second assembly component, and a third assembly component. The feeding turntable 41 has an operating station 411. The second assembly component and the third assembly component are provided on the circumferential outer side of the feeding turntable 41. The feeding turntable 41 can rotate. The operating station 411 is used to receive the second assembly on the transfer member 51. The second assembly component is used to assemble the magnetic conductor to the second assembly. The third assembly component is used to fixedly connect the static iron core to the magnetic conductor of the second assembly.

[0047] By using the assembly device 100 in the present technical solution, the base 10 can support and fix the first assembly mechanism 20, the second assembly mechanism 40 and the wire winding mechanism 30. The assembly table 21 can carry the skeleton, and the first assembly component 22 can assemble the skeleton and the pins. The assembled first assembly is moved to the transfer member 51 by the first moving component 23 and then transferred to the wire winding mechanism 30. The wire winding mechanism 30 can wind the enameled wire around the outer periphery of the first assembly. After winding, it is transferred to the second assembly mechanism 40 through the transfer member 51 and placed on the loading turntable 41. The loading turntable 41 can rotate and correspond to the second assembly component and the third assembly component respectively, so as to realize the assembly of the magnetic conductor and the static iron core to the second assembly respectively and complete the automatic assembly of multiple materials. The assembly device 100 in the present invention realizes a high degree of automatic operation, can perform assembly operations on multiple materials, and improves the operation efficiency.

[0048] In some embodiments of the present invention, as Figure 2 、 3 and shown in FIG. 4, the first assembly component 22 includes a first moving module 221, a pin turntable 222 and a fixing member 223. The fixing member 223 is arranged on the pin turntable 222. The first moving module 221 is used to move the pins to the fixing member 223. The pin turntable 222 can rotate around its axis to make the pins on the fixing member 223 correspond to the positions of the skeletons on the runner tooling. The fixing member 223 is used to drive the pins to be inserted into the skeletons. In this embodiment, the first assembly mechanism 20 further includes a first manipulator 24, and the first manipulator 24 can pick up and move the skeleton to the assembly table 21. The fixing member 223 can receive the pins from the first moving module 221, then through the rotation of the pin turntable 222, make the position of the fixing member 223 correspond to the position of the skeleton on the assembly table 21, and then move the fixing member 223 towards the skeleton to achieve the purpose of inserting the pins into the skeleton.

[0049] Specifically, in this embodiment, the manipulator and the moving module can be interchanged, and both can realize the movement of materials.

[0050] In some embodiments of the present invention, as Figure 4As shown, the fixing member 223 has a receiving cavity. The first moving module 221 is used to place the pins into the receiving cavity. One end of the fixing member 223 is arranged close to the center of the pin turntable 222 and is rotatably connected to the pin turntable 222. The other end of the fixing member 223 is located on the side away from the center of the pin turntable 222 and can swing reciprocally relative to the pin turntable 222. In this embodiment, the other end of the fixing member 223 can swing relative to the pin turntable 222, that is, it has a first state and a second state. When the fixing member 223 is in the first state, the fixing member 223 is arranged at an angle with the pin turntable 222. At this time, it is convenient for the first moving module 221 to place the pins into the receiving cavity of the fixing member 223. When the fixing member 223 is in the second state, the fixing member 223 is arranged in a fitting manner with the pin turntable 222. At this time, it is convenient for the fixing member 223 to move towards the skeleton on the assembly table 21, thereby realizing the plugging operation between the skeleton and the pins.

[0051] Specifically, in this embodiment, two or more driving members can be provided. The driving members can be driving motors or driving cylinders, which respectively drive the fixing member 223 to swing relative to the pin turntable 222, and drive the fixing member 223 to move towards or away from the axis of the pin turntable 222.

[0052] Specifically, in this embodiment, the first moving module 221 takes out two pins at a time and places them in pairs in the receiving cavity, and then plugs them in pairs on the skeleton.

[0053] In some embodiments of the present invention, as Figure 4 shown, the first assembly mechanism 20 further includes a plurality of clamping jaws 25 arranged along the first direction. The plurality of clamping jaws 25 are arranged on the top of the assembly table 21. The clamping jaws 25 are used to clamp the skeleton and drive the skeleton to move to the flow channel tooling. In this embodiment, on the one hand, the clamping jaws 25 are used to clamp the skeleton and move it along the first direction. On the other hand, the clamping jaws 25 can fix the skeleton, providing the stability of the skeleton when the fixing member 223 moves towards the skeleton, and improving the plugging efficiency between the pins and the skeleton. The flow channel tooling in this embodiment is a multi-position flow channel tooling for accommodating a plurality of skeletons.

[0054] Specifically, in this embodiment, the plurality of clamping jaws 25 can accommodate a plurality of skeletons. The plurality of clamping jaws 25 are arranged at intervals along the first direction, and the plurality of clamping jaws 25 can perform simultaneous clamping and movement, thereby realizing the synchronous movement of the plurality of skeletons along the first direction and improving the reliability.

[0055] Specifically, in this embodiment, the plurality of clamping jaws 25 can be driven by one driving member, or can be synchronously driven by a plurality of driving members in a linkage manner, both of which can make the plurality of skeletons have synchronism along the first direction.

[0056] Specifically, in this embodiment, a plurality of fixing members 223 may be provided. The plurality of fixing members 223 are arranged along the circumferential direction of the pin turntable 222, and can acquire the pins of the plurality of first moving modules 221. The rotation of the pin turntable 222 realizes the plugging and matching of the plurality of pins and the plurality of skeletons, improving the operation efficiency.

[0057] Further, in this embodiment, the first assembly mechanism 20 further includes a first loading tray and a second loading tray. Both the first loading tray and the second loading tray are vibrating loading trays. The first manipulator 24 can pick up the skeletons from the first loading tray and move them to the assembly table 21. The first moving module 221 can pick up the pins from the second loading tray and move them to the fixing member 223.

[0058] Further, in this embodiment, as Figure 4 shown, the first assembly mechanism 20 further includes a third detection component 26. The third detection component 26 includes a photographing camera and a support base. The support base is connected to the assembly table 21, and the photographing camera is arranged on the support base. After the first moving component 23 picks up the assembled first assembly, the photographing camera will take a photo of the first assembly for detection. The qualified first assembly is placed on the transfer member 51, and the unqualified first assembly is placed in the unqualified area.

[0059] Specifically, in this embodiment, the first moving component 23 may be a handling module and can flip the picked-up first assembly to facilitate multi-angle photographing by the photographing camera.

[0060] Further, in this embodiment, as Figure 7 and 8 shown, the second assembly component includes a second manipulator 422 and a third loading tray 421. The second manipulator 422 and the third loading tray 421 are both arranged on the base 10. The second manipulator 422 and the third loading tray 421 are arranged on the circumferential outer side of the loading turntable 41. The third loading tray 421 can feed the magnetic conductor to the working station 411. Since the first assembly is already arranged on the working station 411, the loading turntable 41 is rotated to a position corresponding to the second manipulator 422, and the second manipulator 422 can install the first assembly into the magnetic conductor, thereby realizing the assembly of the magnetic conductor and the first assembly.

[0061] Further, in this embodiment, the third assembly component includes a third manipulator 432 and a fourth loading tray 431. The third manipulator 432 and the fourth loading tray 431 are both arranged on the base 10. The third manipulator 432 can place the static iron core on the fourth loading tray 431 onto the first assembly on the working station 411.

[0062] In some embodiments of the present invention, as Figure 9As shown, the second assembly mechanism 40 further includes a bending assembly 47. The working station 411 can correspond to the position of the bending assembly 47. The bending assembly 47 is arranged on the circumferential outer side of the loading turntable 41 and is used for bending the pins of the first assembly. In this embodiment, when the working station 411 rotates to correspond to the position of the bending assembly 47, the jacking member 472 can pass through the through hole and jack up the first assembly on the working station 411. Then, the bending member 473 bends the pins of the first assembly to achieve the bending purpose.

[0063] In some embodiments of the present invention, as Figure 9 shown, the bending assembly 47 includes a first fixing seat 471, a jacking member 472 and a bending member 473. The jacking member 472 and the bending member 473 are both connected to the first fixing seat 471. A through hole is provided on the working station 411. The jacking member 472 can pass through the through hole and jack up the first assembly on the working station 411. The bending member 473 is used for bending the pins of the first assembly. In this embodiment, when the working station 411 rotates to correspond to the position of the bending assembly 47, the jacking member 472 can pass through the through hole and jack up the first assembly on the working station 411. Then, the bending member 473 bends the pins of the first assembly to achieve the bending purpose.

[0064] In some embodiments of the present invention, as Figure 9 shown, the bending member 473 includes a connected rotating portion 4731 and a bending portion 4732. The rotating portion 4731 is rotatably connected to the first fixing seat 471. The bending portion 4732 is used for bending the pins. In this embodiment, the bending portion 4732 can move towards or away from the first assembly along with the rotating portion 4731. As the bending portion 4732 presses one end of the pin, the bending of the pin is realized.

[0065] Specifically, in this embodiment, as Figure 9 shown, the bending assembly 47 further includes a detection camera 475. The detection camera 475 is connected to the first fixing seat 471 and is used for photographing and detecting the bent first assembly.

[0066] In some embodiments of the present invention, as Figure 9 shown, the bending assembly 47 further includes a support member 474. The support member 474 is connected to the first fixing seat 471 and can move towards or away from the loading turntable 41. The support member 474 is used for abutting against the bottom surface of the pins of the first assembly. In this embodiment, the support member 474 can abut and support under the jacked-up pins of the first assembly, facilitating the bending member 4732 to bend the specific part of the pins. The pins abutting against the support member 474 will not be bent, improving the reliability.

[0067] In some embodiments of the present invention, as Figure 8 shown, the second assembly mechanism 40 further includes a welding assembly 45. The welding assembly 45 is disposed on the circumferential outer side of the loading turntable 41, and the working station 411 can correspond to the position of the welding assembly 45. The welding assembly 45 includes a second fixing seat and a welding member. The welding member is disposed on the second fixing seat and is used for welding and connecting the skeleton and the pins of the first assembly. In this embodiment, the welding member can be a welding machine. By controlling the moving module of the welding machine, the welding part of the welding machine can be driven to face the connection part of the enameled wire and the pins in the first assembly for welding, improving the stability of the enameled wire and the pins and electrically connecting the pins and the enameled wire.

[0068] In some embodiments of the present invention, as Figure 8 shown, the second assembly mechanism 40 further includes a first detection assembly 44. The first detection assembly 44 is disposed on the circumferential outer side of the loading turntable 41, and the working station 411 can correspond to the position of the first detection assembly 44. The first detection assembly 44 includes a third fixing seat, a first vision detection member, and a clamping member. Both the clamping member and the first vision detection member are connected to the third fixing seat. The clamping member can move towards or away from the loading turntable 41 and clamp the first assembly. The first vision detection member is configured to face the first assembly. In this embodiment, the first vision detection member can be a camera, and the clamping member can be a clamping claw or a suction nozzle or other components for fixing the first assembly. The clamping member can also move towards or away from the working station 411, that is, lift or lower the first assembly. After lifting the first assembly, the first assembly is photographed by the first detection assembly 44, and the outer diameter of the first assembly can be obtained, and then the diameter of the wire wound around the pins outside the skeleton can be detected.

[0069] Specifically, in this embodiment, the clamping member can also rotate around its own axis direction, which is convenient for the first detection assembly 44 to photograph the first assembly at multiple angles, improving the reliability and the accuracy of obtaining the diameter of the wound wire.

[0070] In some embodiments of the present invention, as Figure 8 shown, the second assembly mechanism 40 further includes a second detection assembly 46. The second detection assembly 46 is disposed on the circumferential outer side of the loading turntable 41, and the working station 411 can correspond to the position of the second detection assembly 46. The second detection assembly 46 includes a fourth fixing seat and a conductive testing member. The conductive testing member is disposed on the fourth fixing seat and can move towards or away from the loading turntable 41 to perform a conductive test on the pins of the first assembly. In this embodiment, the conductive testing member is energized and can move towards the first assembly on the working station 411 to be electrically connected to the pins on the first assembly to detect the conduction test of the pins.

[0071] In some embodiments of the present invention, as Figure 8 shown, the second assembly mechanism 40 further includes a riveting assembly 48. The riveting assembly 48 is disposed on the circumferential outer side of the loading turntable 41, and the working station 411 can correspond to the position of the riveting assembly 48. The riveting assembly 48 includes a fifth fixing seat and a riveting member. The riveting member is disposed on the fifth fixing seat, and the riveting member can move in a direction close to or away from the loading turntable 41 to rivet and connect the static iron core and the magnetic conductor.

[0072] In some embodiments of the present invention, as Figure 8 shown, the second assembly mechanism 40 further includes a material taking assembly 49. The material taking assembly 49 is disposed on the circumferential outer side of the loading turntable 41, and the working station 411 can correspond to the position of the material taking assembly 49. The material taking assembly 49 includes a second moving module, and the second moving module is used to pick up the assembled oil valve and move it to the bin mechanism.

[0073] Further, in this embodiment, a third moving module 53 is further disposed on the circumferential outer side of the loading turntable 41, and is used to move the first assembly on the transfer member 51 to the working station 411 on the loading turntable 41.

[0074] Further, in this embodiment, there are multiple working stations 411 on the loading turntable 41, which can accommodate multiple first assemblies, and then corresponding operations are performed on each first assembly in sequence.

[0075] Further, in this embodiment, as Figure 6 、 7 and 8 shown, the transfer member 51 is driven in the first direction by a linear motor 52. Among them, there are two transfer members 51, and both transfer members 51 can reciprocate in the first direction on the linear motor 52. The first transfer member 51 moves between the winding mechanism 30 and the first assembly mechanism 20, and the second transfer member 51 moves between the winding mechanism 30 and the second assembly mechanism 40. A double-rotor linear motor 52 can be used, which has high speed, high precision and low cost.

[0076] Further, in this embodiment, as Figure 5 and 6As shown in the figure, the winding mechanism 30 includes a bobbin wire 31, a tensioner 32, a winding assembly 33, and a loading and unloading component 34. The winding assembly 33 is disposed on one side of the loading and unloading component 34 along the second direction, the tensioner 32 is disposed on the side of the winding assembly 33 facing away from the loading and unloading component 34, and the bobbin wire 31 is disposed on the side of the tensioner 32 facing away from the winding assembly 33. The loading and unloading component 34 includes a seat body 342 and a rotating shaft 341. The rotating shaft 341 is rotatably connected to the seat body 342 and is arranged along the first direction. Among them, a loading shaft 3411 and an unloading shaft 3412 are respectively disposed at opposite ends of the rotating shaft 341 along its radial direction. Clamps are disposed on the sides of the loading shaft 3411 and the unloading shaft 3412 facing away from the rotating shaft 341. The clamps can clamp or release the first assembly on the transfer member 51.

[0077] Specifically, in this embodiment, as Figure 5 and 6 shown, when the transfer member 51 moves to a position corresponding to the winding mechanism 30, the loading shaft 3411 rotates. The clamp of the loading shaft 3411 enters into the first assembly from above the first assembly, and then the clamp opens, thereby realizing the fixation of the first assembly. Then, through the rotation of the rotating shaft 341, the loading shaft 3411 is rotated to one side of the winding assembly 33, and the first assembly is sleeved on the rotating seat 331 of the winding assembly 33. The enameled wire of the bobbin wire 31 is adjusted in tightness through the tensioner 32 and conveyed to the winding assembly 33. The winding assembly 33 winds the enameled wire on the outer side of the first assembly while rotating the seat body 342. When the winding is completed, the unloading shaft 3412 enters into the first assembly in the same rotation manner and realizes opening and clamping, and then the first assembly can be taken off by rotation and finally placed on the transfer member 51. The clamp in this embodiment can be two claw bodies that can move relative to each other.

[0078] Furthermore, in this embodiment, a plurality of positioning seats for fixing the first assembly can be provided on the transfer member 51, which is convenient for improving the stability performance and operation efficiency.

[0079] Furthermore, in this embodiment, as Figure 8 shown, a first detection component 44, a welding component 45, a second detection component 46, a bending component 47, a third loading disk 421, a second manipulator 422, a third assembly component, a riveting and pressing component 48, and a material taking component 49 are sequentially arranged on the circumferential outer side of the loading turntable 41. Arranging in sequence can improve the processing efficiency of the first assembly on the operation station 411.

[0080] Furthermore, in this embodiment, the operation process of the assembly device 100 is as follows:

[0081] Load the skeleton on the first loading disk;

[0082] The skeleton is transported from the first loading tray to the assembly table 21 by the first manipulator 24;

[0083] The synchronous linkage transportation in the first direction is achieved by clamping multiple skeletons with multiple jaws 25;

[0084] The magnetic conductor is loaded on the second loading tray;

[0085] The pin is moved to the pin turntable 222 by the first moving module 221;

[0086] After the pin turntable 222 rotates to a position corresponding to the skeleton on the assembly table 21, the pin in the fixing member 223 is moved towards the skeleton on the assembly table 21 to achieve the pin insertion operation;

[0087] The first assembled part after pin insertion is clamped by the first moving component 23 in preparation for unloading;

[0088] During the movement of the first moving component 23, it flips 180 degrees and passes through the camera for photographing and detection. If the camera detects unqualified, it is placed in the unqualified area or on the unqualified production line;

[0089] The qualified first assembled part is placed on the transfer member 51 and moved in the first direction;

[0090] The transfer member 51 transports the first assembled part to the winding mechanism 30;

[0091] The feeding shaft 3411 of the winding mechanism 30 clamps the material and directly inserts the feeding shaft 3411 into the skeleton of the first assembled part;

[0092] The rotating shaft 341 is rotated to adjust the posture, the first assembled part is rotated 90°, aligned with the winding component 33 and placed in it. The enameled wire or copper wire passes through the tensioner 32 and enters the winding component 33, and the enameled wire or copper wire is wound around the outside of the skeleton of the first assembled part, and the wire tearing action is automatically completed;

[0093] The unloading shaft 3412 is aligned with the winding component 33, the first assembled part after winding is pulled out onto the unloading shaft 3412, and the first assembled part after winding is placed on the transfer member 51 for transfer;

[0094] The transfer member 51 transports the first assembled part after winding to the working station 411 of the loading turntable 41;

[0095] The loading turntable 41 is rotated to a position corresponding to the first detection component 44, and the clamping part clamps the first assembled part and rotates it for detection to measure the diameter of the winding. Multiple photographs can be taken during the rotation process;

[0096] Rotate the loading turntable 41 to a position corresponding to that of the welding assembly 45, and perform resistance welding to weld the pin and the enameled wire or copper wire;

[0097] Rotate the loading turntable 41 to a position corresponding to that of the second detection assembly 46, and perform performance testing, that is, conduct a conduction test on the welding effect of the first assembled component;

[0098] Rotate the loading turntable 41 to a position corresponding to that of the bending assembly 47, bend the pin, and perform camera detection on the size after bending;

[0099] Rotate the loading turntable 41 to a position corresponding to that of the third loading tray 421, and load the magnetizer onto the working station 411;

[0100] Rotate the loading turntable 41 to a position corresponding to that of the second manipulator 422, and clamp and load the first assembled component into the magnetizer;

[0101] Rotate the loading turntable 41 to a position corresponding to that of the third assembly component, and the third manipulator 432 takes materials from the fourth loading tray 431 and loads them onto the first assembled component;

[0102] Rotate the loading turntable 41 to a position corresponding to that of the riveting assembly 48, and rivet the static iron core and the skeleton of the first assembled component;

[0103] Rotate the loading turntable 41 to a position corresponding to that of the material taking assembly 49, unload the assembled product, and discard the defective ones into the unqualified flow line.

[0104] As described above, it is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed by the present invention should be covered by the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.

Claims

1. An assembly device, characterized in that, Including: A base, on which a transfer member is provided, and the transfer member is used to transfer materials in the first direction; A first assembly mechanism, which is arranged on the base and includes an assembly table, a first assembly component and a first moving component. The assembly table is provided with a runner tooling for placing the skeleton. The first assembly component is used to clamp the pin and install the pin on the skeleton to form a first assembly. The first moving component is used to move the first assembly to the transfer member; A winding mechanism, which is arranged on the base and is used to wind materials around the first assembly transferred by the transfer member to form a second assembly; A second assembly mechanism, which is arranged on the base. The second assembly mechanism includes a feeding turntable, a second assembly component and a third assembly component. The feeding turntable has working stations. The second assembly component and the third assembly component are arranged on the circumferential outer side of the feeding turntable. The feeding turntable can rotate. The working station is used to receive the second assembly on the transfer member. The second assembly component is used to assemble the magnetic conductor to the second assembly. The third assembly component is used to fixedly connect the static iron core with the magnetic conductor of the second assembly.

2. The assembling device according to claim 1, wherein The first assembly component includes a first moving module, a pin turntable and a fixing member. The fixing member is arranged on the pin turntable. The first moving module is used to move the pin to the fixing member. The pin turntable can rotate around its axis to make the pins on the fixing member correspond to the positions of the skeletons on the runner tooling. The fixing member is used to drive the pins to be inserted into the skeletons.

3. The assembly device according to claim 2, characterized in that, The fixing member has a receiving cavity. The first moving module is used to place the pins in the receiving cavity. One end of the fixing member is arranged close to the center of the pin turntable and is rotatably connected to the pin turntable. The other end of the fixing member is located on the side away from the center of the pin turntable and can swing back and forth relative to the pin turntable under the drive of one end of the fixing member.

4. The assembling device according to claim 2, wherein The first assembly mechanism further includes a plurality of clamping jaws arranged along the first direction. The plurality of clamping jaws are arranged on the top of the assembly table. The clamping jaws are used to clamp the skeleton and drive the skeleton to move to the runner tooling.

5. The assembly device according to any one of claims 1-3, characterized in that, The second assembly mechanism further includes a bending component. The bending component includes a first fixed seat, a jacking member and a bending member. The jacking member and the bending member are both connected to the first fixed seat. A through hole is arranged on the working station. The jacking member can pass through the through hole and jack up the first assembly on the working station. The bending member is used to bend the pins of the first assembly; The bending member includes a connected rotating part and a bending part. The rotating part is rotatably connected to the first fixed seat. The bending part is used to bend the pins.

6. The assembly device according to claim 5, characterized in that, The bending component further includes a support member. The support member is connected to the first fixed seat and can move in a direction close to or away from the feeding turntable. The support member is used to abut against the bottom surface of the pins of the first assembly.

7. The assembly device according to any one of claims 1-3, characterized in that, The second assembly mechanism further includes a welding assembly, which is arranged on the circumferential outer side of the loading turntable. The working station of the loading turntable can rotate to correspond to the position of the welding assembly. The welding assembly includes a second fixed seat and a welding piece. The welding piece is arranged on the second fixed seat and is used for welding and connecting the skeleton and the pins of the first assembly.

8. The assembling device according to any one of claims 1-3, characterized in that, The second assembly mechanism further includes a first detection assembly, which is arranged on the circumferential outer side of the loading turntable. The working station of the loading turntable can rotate to correspond to the position of the first detection assembly. The first detection assembly is configured to face the first assembly and is used for taking pictures and detecting the first assembly; The second assembly mechanism further includes a second detection assembly, which is arranged on the circumferential outer side of the loading turntable. The working station of the loading turntable can rotate to correspond to the position of the second detection assembly. The second detection assembly is used for conducting a conductivity test on the pins of the first assembly.

9. The assembly device according to any one of claims 1 to 3, characterized in that, The second assembly mechanism further includes a riveting assembly, which is arranged on the circumferential outer side of the loading turntable. The working station of the loading turntable can rotate to correspond to the position of the riveting assembly. The riveting assembly includes a fifth fixed seat and a riveting piece. The riveting piece is arranged on the fifth fixed seat, and the riveting piece can move in a direction close to or away from the loading turntable to rivet and connect the static iron core and the magnetic conductor.

10. The assembly device according to any one of claims 1 to 3, characterized in that, The second assembly mechanism further includes a material taking assembly, which is arranged on the circumferential outer side of the loading turntable. The working station of the loading turntable can rotate to correspond to the position of the material taking assembly. The material taking assembly includes a second moving module, and the second moving module is used for taking and moving the assembled oil valve to the bin mechanism.

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