Plastic surgery heads and plastic surgery equipment

Abstract

The present invention provides a shaping head and shaping equipment. The shaping head is used to shape pipe fittings. The shaping head includes: an inner punch, which is provided with a guide surface. The inner punch can be inserted into the inner hole of the pipe fitting under the guidance of the guide surface to shape the inner wall of the pipe fitting; an outer punch is arranged around at least a portion of the inner punch, and a shaping groove for inserting the pipe fitting is formed between the inner punch and the outer punch; wherein, a cutting portion is provided on the side of the inner punch near the shaping groove; when the shaping head and the pipe fitting rotate relative to each other, the cutting portion cuts burrs on the outer wall of the pipe fitting to shape the outer wall of the pipe fitting. The shaping head of the present invention solves the problem of low shaping efficiency of pipe fitting ports in the prior art.

Description

Technical Field

[0001] The present invention relates to the field of pipe orifice shaping equipment, in particular to a shaping head and shaping equipment. Background Art

[0002] During the use of pipe fittings, after cutting, burrs or deformations are easily generated on the pipe ends. To prevent subsequent use, the pipe ends often need to be treated. For example, after cutting the heat exchange tubes of air conditioners, burrs are easily generated on the inner and outer walls of the heat exchange tubes. If the burrs are not removed, the subsequent welding effect will be affected, and the burrs can easily enter the compressor and cause the compressor to explode.

[0003] In the prior art, manual trimming is used to trim the inner and outer walls of the pipe ports. This shaping method is not only inefficient, but also has poor consistency in shaping quality and a high defective rate. Summary of the Invention

[0004] The main purpose of the present invention is to provide a shaping head and shaping equipment to solve the problem of low shaping efficiency of pipe ends in the prior art.

[0005] In order to achieve the above-mentioned purpose, according to one aspect of the present invention, a shaping head is provided for shaping a pipe fitting, and the shaping head comprises: an inner punch, which is provided with a guide surface, and the inner punch can be inserted into the inner hole of the pipe fitting under the guidance of the guide surface to shape the inner wall of the pipe fitting; an outer punch is arranged around at least a portion of the inner punch, and a shaping groove for inserting the pipe fitting is formed between the inner punch and the outer punch; wherein a cutting portion is provided on a side of the inner punch close to the shaping groove; when relative rotation occurs between the shaping head and the pipe fitting, the cutting portion cuts off burrs on the outer wall of the pipe fitting to shape the outer wall of the pipe fitting.

[0006] Furthermore, the shaping head includes a mounting seat with a mounting hole, in which the inner punch and the outer punch are detachably mounted; the mounting seat is provided with a connecting portion, which is used to connect to a driving device to drive the shaping head to rotate through the driving device.

[0007] Furthermore, a chip removal port is provided on the mounting seat. When the inner punch and the outer punch are installed in the mounting hole, the chip removal port is connected to the shaping groove so that the burrs cut off by the cutting part can be discharged through the chip removal port.

[0008] Furthermore, at least part of the inner punch is a cylindrical structure, and the diameter of the cylindrical structure is adapted to the diameter of the inner hole of the pipe fitting; the outer punch has a contact surface for contacting the outer wall of the pipe fitting, and the contact surface is at least part of the cylindrical surface, and the diameter of the cylindrical surface is adapted to the outer diameter of the pipe fitting; the cutting portion is a groove arranged on the contact surface.

[0009] According to another aspect of the present invention, a shaping device is provided, which includes a driving device and a shaping head for shaping the pipe. The driving device is connected to the shaping head to drive the shaping head to rotate, and the shaping head is the shaping head mentioned above.

[0010] Furthermore, the driving device includes: a motor; a transmission assembly, the transmission assembly includes a bracket and a transmission shaft, the transmission shaft is rotatably mounted on the bracket, and the shaping head is mounted on the transmission shaft; the transmission shaft is connected to the output shaft of the motor to drive the transmission shaft to rotate through the motor.

[0011] Furthermore, a first pulley is installed on the output shaft of the motor; there are multiple shaping heads and transmission assemblies, and the multiple shaping heads are installed one-to-one on the transmission shafts of the multiple transmission assemblies, and the transmission shafts of the multiple transmission assemblies are equipped with a second pulley; the driving device also includes a transmission belt, which cooperates with the first pulley and multiple second pulleys.

[0012] Furthermore, the shaping head is rotatably arranged around a predetermined axis; the shaping device includes a slide, which is movably arranged along the direction of the predetermined axis, and the driving device and the shaping head are both arranged on the slide.

[0013] Furthermore, the shaping device includes: a sliding guide structure, the sliding guide structure is extended along the direction of the predetermined axis, the slide is connected to the sliding guide structure to guide the slide through the sliding guide structure; a sliding drive structure, the sliding drive structure is connected to the slide to drive the slide to move through the sliding drive structure; wherein the slide has an initial position and a shaping position, the shaping device also includes a detection mechanism, at least part of the detection mechanism is located at a position corresponding to the initial position, the detection mechanism is connected to the sliding drive structure, so as to control the sliding drive structure to stop moving when the detection mechanism detects that the slide has moved to the initial position.

[0014] Furthermore, the shaping equipment includes an oil spraying mechanism having an oil spraying hole arranged toward the shaping head, so that when the shaping head shapes the pipe, oil is sprayed through the oil spraying hole toward the position where the shaping head contacts the pipe.

[0015] The shaping head using the technical solution of the present invention is used to shape pipe fittings. The shaping head includes: an inner punch, which is provided with a guide surface. The inner punch can be inserted into the inner hole of the pipe fitting under the guidance of the guide surface to shape the inner wall of the pipe fitting; an outer punch, which is arranged around at least a portion of the inner punch, and a shaping groove for inserting the pipe fitting is formed between the inner punch and the outer punch; wherein a cutting portion is provided on the side of the inner punch close to the shaping groove; when relative rotation occurs between the shaping head and the pipe fitting, the cutting portion cuts off the burrs on the outer wall of the pipe fitting to shape the outer wall of the pipe fitting. In this way, when shaping the pipe fitting, the pipe fitting is inserted into the shaping groove, and then the shaping head is rotated relative to the pipe fitting. The inner punch will remove burrs on the inner wall of the pipe fitting port and trim the inner hole of the pipe fitting into a circle. The outer punch can remove burrs on the outer wall of the pipe fitting, thereby realizing the shaping of the inner and outer walls of the pipe fitting at one time, which greatly facilitates the shaping operation of the pipe fitting and solves the problem of low shaping efficiency of the pipe fitting port in the existing technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings, which constitute part of this application, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an undue limitation of the present invention. In the accompanying drawings:

[0017] Figure 1 A schematic structural diagram of an embodiment of a shaping head according to the present invention is shown;

[0018] Figure 2 A schematic cross-sectional view of an embodiment of a shaping head according to the present invention is shown;

[0019] Figure 3 A schematic structural diagram of an inner punch according to an embodiment of a shaping head of the present invention is shown;

[0020] Figure 4 A schematic structural diagram of an outer punch according to an embodiment of a shaping head according to the present invention is shown;

[0021] Figure 5 A schematic structural diagram of a mounting base according to an embodiment of a shaping head of the present invention is shown;

[0022] Figure 6 A schematic cross-sectional view of a mounting base of an embodiment of a shaping head according to the present invention is shown;

[0023] Figure 7 A schematic structural diagram showing a first viewing angle of an embodiment of a plastic surgery device according to the present invention is shown;

[0024] Figure 8 A structural schematic diagram from a second viewing angle of an embodiment of a plastic surgery device according to the present invention is shown.

[0025] The above drawings include the following reference numerals:

[0026] 1. Inner punch; 11. Guide surface; 2. Outer punch; 21. Cutting part; 22. Contact surface; 3. Mounting seat; 31. Mounting hole; 311. First hole section; 312. Second hole section; 32. Connecting part; 33. Chip removal port; 34. First locking hole; 35. Second locking hole; 10. Driving device; 101. Motor; 1011. First pulley; 102. Transmission assembly; 1021. Second pulley; 103. Transmission belt; 20. Shaping head; 30. Slide; 40. Sliding guide structure; 50. Sliding drive structure; 60. Detection mechanism; 70. Oil injection mechanism; 100. Shaping groove. DETAILED DESCRIPTION

[0027] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0028] Please refer to Figures 1 to 6 The present invention provides a shaping head for shaping a pipe fitting, the shaping head comprising: an inner punch 1, the inner punch 1 being provided with a guide surface 11, the inner punch 1 being able to be inserted into the inner hole of the pipe fitting under the guidance of the guide surface 11 to shape the inner wall of the pipe fitting; an outer punch 2 being arranged around at least a portion of the inner punch 1, a shaping groove 100 for inserting the pipe fitting being formed between the inner punch 1 and the outer punch 2; wherein a cutting portion 21 is provided on a side of the inner punch 1 close to the shaping groove 100; when relative rotation occurs between the shaping head and the pipe fitting, the cutting portion 21 cuts off burrs on the outer wall of the pipe fitting to shape the outer wall of the pipe fitting.

[0029] The shaping head of the present invention is used to shape pipe fittings, and the shaping head includes: an inner punch 1, which is provided with a guide surface 11. The inner punch 1 can be inserted into the inner hole of the pipe fitting under the guidance of the guide surface 11 to shape the inner wall of the pipe fitting; an outer punch 2, which is arranged around at least a portion of the inner punch 1, and a shaping groove 100 for inserting the pipe fitting is formed between the inner punch 1 and the outer punch 2; wherein, a cutting portion 21 is provided on the side of the inner punch 1 close to the shaping groove 100; when relative rotation occurs between the shaping head and the pipe fitting, the cutting portion 21 cuts burrs on the outer wall of the pipe fitting to shape the outer wall of the pipe fitting. In this way, when shaping the pipe fitting, the pipe fitting is inserted into the shaping groove 100, and then the shaping head is rotated relative to the pipe fitting. The inner punch 1 will remove the burrs on the inner wall of the pipe fitting port and trim the inner hole of the pipe fitting into a circle. The outer punch 2 can remove the burrs on the outer wall of the pipe fitting, thereby realizing the shaping of the inner and outer walls of the pipe fitting at one time, which greatly facilitates the shaping operation of the pipe fitting and solves the problem of low shaping efficiency of the pipe fitting port in the prior art.

[0030] The shaping head includes a mounting base 3 having a mounting hole 31 formed therein, into which both the inner punch 1 and the outer punch 2 are detachably mounted. The mounting base 3 also includes a connecting portion 32 for connecting to a drive device to rotate the shaping head. This effectively facilitates the processing and maintenance of the shaping head.

[0031] The mounting hole 31 includes a first hole section 311 for inserting the inner punch 1 and a second hole section 312 for inserting the outer punch 2; a first locking hole 34 and a second locking hole 35 are provided on the mounting base 3, and the first locking hole 34 extends to the first hole section 311 so as to tighten and fix the inner punch 1 through a first fastener installed in the first locking hole 34; the second locking hole 35 extends to the second hole section 312 so as to tighten and fix the outer punch 2 through a second fastener installed in the second locking hole 35. In order to improve the locking effect, there are multiple first locking holes 34 and / or second locking holes 35. Specifically, the first locking hole 34 and the second locking hole 35 are both threaded holes, and the first fastener and the second fastener are provided with external threads. By rotating the first fastener or the second fastener, the first fastener or the second fastener can be tightened on the corresponding inner punch 1 or outer punch 2.

[0032] In order to discharge the waste chips generated by shaping to the outside of the shaping groove 100 in time to avoid affecting the subsequent shaping operation, a chip discharge port 33 is provided on the mounting seat 3. When the inner punch 1 and the outer punch 2 are installed in the mounting hole 31, the chip discharge port 33 is connected to the shaping groove 100 so that the burrs cut off by the cutting part 21 can be discharged through the chip discharge port 33.

[0033] Specifically, at least a portion of the inner punch 1 is a cylindrical structure, the diameter of which matches the diameter of the inner hole of the pipe. The outer punch 2 has a contact surface 22 for contacting the outer wall of the pipe. The contact surface 22 is at least a portion of a cylindrical surface, the diameter of which matches the outer diameter of the pipe. The cutting portion 21 is a groove provided on the contact surface 22. In this way, the inner punch 1 can be used to align the inner hole of the pipe and remove internal burrs, while the cutting portion 21 of the outer punch 2 can be used to cut the outer wall of the pipe and remove external burrs, thereby ensuring that the end of the pipe after shaping is burr-free and has higher dimensional accuracy.

[0034] Please refer to Figures 7 and 8 The present invention also provides a shaping device, which includes a driving device 10 and a shaping head 20 for shaping the pipe. The driving device 10 is connected to the shaping head 20 to drive the shaping head 20 to rotate. The shaping head 20 is the above-mentioned shaping head.

[0035] Specifically, the driving device 10 includes: a motor 101; a transmission assembly 102, the transmission assembly 102 includes a bracket and a transmission shaft, the transmission shaft is rotatably mounted on the bracket, and the shaping head 20 is mounted on the transmission shaft; the transmission shaft is connected to the output shaft of the motor 101 to drive the transmission shaft to rotate through the motor 101.

[0036] Preferably, motor 101 is a servo motor, specifically a three-phase asynchronous motor, connected to a frequency converter for operation via the frequency converter controller. This allows for flexible control of the motor 101's rotational speed, enabling uniform startup, high-speed rotation (shaping), and low-speed idling, ensuring smooth startup, shaping effectiveness, and longevity. In this embodiment, the drive shaft is mounted on the bracket via back-to-back thrust angular contact ball bearings, enabling the bracket to exert reliable axial support on the drive shaft, ensuring a shaping effect on the pipe.

[0037] Specifically, the output shaft of the motor 101 is equipped with a first pulley 1011; there are multiple shaping heads 20 and transmission assemblies 102, and the multiple shaping heads 20 are mounted one-to-one on the transmission shafts of the multiple transmission assemblies 102. The transmission shafts of the multiple transmission assemblies 102 are each equipped with a second pulley 1021; the driving device 10 also includes a transmission belt 103, which cooperates with the first pulley 1011 and the multiple second pulleys 1021. In this way, the motor 101 can simultaneously drive the transmission shafts of multiple transmission assemblies 102 to rotate, thereby driving the rotation of multiple shaping heads 20, achieving the purpose of shaping multiple pipes at the same time, and improving the shaping efficiency of the shaping equipment.

[0038] To facilitate pipe shaping, the shaping head 20 is rotatably mounted about a predetermined axis. The shaping apparatus includes a slide 30, which is movably mounted along the predetermined axis. The drive unit 10 and the shaping head 20 are both mounted on the slide 30. Once the pipe is in place, the end of the pipe can be conveniently inserted into or removed from the shaping groove 100 by controlling the sliding motion of the slide 30.

[0039] Specifically, the shaping equipment includes: a sliding guide structure 40, which is extended in the direction of a predetermined axis, and the slide 30 is connected to the sliding guide structure 40 to guide the slide 30 through the sliding guide structure 40; a sliding drive structure 50, which is connected to the slide 30 to drive the slide 30 to move through the sliding drive structure 50; wherein the slide 30 has an initial position and a shaping position, and the shaping equipment also includes a detection mechanism 60, at least part of the detection mechanism 60 is located at a position corresponding to the initial position, and the detection mechanism 60 is connected to the sliding drive structure 50, so that when the detection mechanism 60 detects that the slide 30 has moved to the initial position, the sliding drive structure 50 is controlled to stop moving, thereby ensuring the accuracy of each operation and avoiding the problem of reduced shaping accuracy caused by the slide 30 not being restored to its position and performing the next shaping operation.

[0040] The sliding guide structure 40 includes a slide rail and a slider. The slide rail extends along the direction of the predetermined axis. The slider is slidably mounted on the slide rail and is connected to the slide 30. The sliding drive structure 50 includes a screw-nut mechanism and a rotary drive mechanism. The rotary drive mechanism is connected to the screw-nut mechanism via a belt drive structure to drive the screw-nut mechanism through the rotary drive mechanism. The screw-nut mechanism includes a rotatable screw and a nut slider that cooperates with the screw. The nut slider is connected to the slide 30. When the rotary drive mechanism drives the screw to rotate, the nut slider drives the slide 30 to move.

[0041] The shaping apparatus also includes an oil spray mechanism 70, which has an oil spray hole positioned toward the shaping head 20. This spray hole sprays oil toward the contact point between the shaping head 20 and the pipe as the shaping head 20 shapes the pipe. The oil spray mechanism 70 sprays oil toward the shaping area, providing lubrication and minimizing damage to the pipe.

[0042] From the above description, it can be seen that the above embodiments of the present invention achieve the following technical effects:

[0043] The shaping head of the present invention is used to shape pipe fittings, and the shaping head includes: an inner punch 1, which is provided with a guide surface 11. The inner punch 1 can be inserted into the inner hole of the pipe fitting under the guidance of the guide surface 11 to shape the inner wall of the pipe fitting; an outer punch 2, which is arranged around at least a portion of the inner punch 1, and a shaping groove 100 for inserting the pipe fitting is formed between the inner punch 1 and the outer punch 2; wherein, a cutting portion 21 is provided on the side of the inner punch 1 close to the shaping groove 100; when relative rotation occurs between the shaping head and the pipe fitting, the cutting portion 21 cuts burrs on the outer wall of the pipe fitting to shape the outer wall of the pipe fitting. In this way, when shaping the pipe fitting, the pipe fitting is inserted into the shaping groove 100, and then the shaping head is rotated relative to the pipe fitting. The inner punch 1 will remove the burrs on the inner wall of the pipe fitting port and trim the inner hole of the pipe fitting into a circle. The outer punch 2 can remove the burrs on the outer wall of the pipe fitting, thereby realizing the shaping of the inner and outer walls of the pipe fitting at one time, which greatly facilitates the shaping operation of the pipe fitting and solves the problem of low shaping efficiency of the pipe fitting port in the prior art.

[0044] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used herein to describe the spatial positional relationship of a device or feature to other devices or features as shown in the figures. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figures. For example, if the device in the drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0045] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.

[0046] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can, for example, be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0047] The foregoing description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention are intended to be within the scope of protection of the present invention.

Claims

1. A shaping head for shaping pipe fittings, characterized in that: The shaping head comprises: An inner punch (1), wherein a guide surface (11) is provided on the inner punch (1), and the inner punch (1) can be inserted into the inner hole of the pipe under the guidance of the guide surface (11) to shape the inner wall of the pipe; an outer punch (2) arranged around at least a portion of the inner punch (1), wherein a shaping groove (100) for inserting the pipe is formed between the inner punch (1) and the outer punch (2); A cutting portion (21) is provided on a side of the inner punch (1) close to the shaping groove (100); when the shaping head and the pipe are relatively rotated, the cutting portion (21) cuts burrs on the outer wall of the pipe to shape the outer wall of the pipe; The shaping head comprises a mounting seat (3), a mounting hole (31) is provided on the mounting seat (3), and the inner punch (1) and the outer punch (2) are both detachably mounted in the mounting hole (31); a connecting portion (32) is provided on the mounting seat (3), and the connecting portion (32) is used to connect to a driving device so as to drive the shaping head to rotate via the driving device; At least a portion of the inner punch (1) is a cylindrical structure, the diameter of which matches the diameter of the inner hole of the pipe; the outer punch (2) has a contact surface (22) for contacting the outer wall of the pipe, the contact surface (22) being at least a portion of a cylindrical surface, the diameter of which matches the outer diameter of the pipe; the cutting portion (21) is a groove provided on the contact surface (22); The mounting seat (3) is provided with a chip removal opening (33). When the inner punch (1) and the outer punch (2) are mounted in the mounting hole (31), the chip removal opening (33) is connected to the shaping groove (100), so that burrs cut by the cutting portion (21) are discharged through the chip removal opening (33); the chip removal opening (33) is arranged to extend along the circumference of the mounting seat (3).

2. A plastic surgery device, characterized in that: The shaping device comprises a driving device (10) and a shaping head (20) for shaping the pipe fitting, wherein the driving device (10) is connected to the shaping head (20) to drive the shaping head (20) to rotate, and the shaping head (20) is the shaping head according to claim 1.

3. The plastic surgery device according to claim 2, characterized in that The driving device (10) comprises: Motor (101); A transmission assembly (102), the transmission assembly (102) comprising a bracket and a transmission shaft, the transmission shaft being rotatably mounted on the bracket, and the shaping head (20) being mounted on the transmission shaft; the transmission shaft being in transmission connection with an output shaft of the motor (101) so as to be driven to rotate by the motor (101).

4. The plastic surgery device according to claim 3, characterized in that A first pulley (1011) is mounted on the output shaft of the motor (101); the shaping heads (20) and the transmission components (102) are both multiple, and the multiple shaping heads (20) are mounted one-to-one on the transmission shafts of the multiple transmission components (102); the transmission shafts of the multiple transmission components (102) are all equipped with a second pulley (1021); the driving device (10) further includes a transmission belt (103), and the transmission belt (103) cooperates with the first pulley (1011) and the multiple second pulleys (1021).

5. The plastic surgery device according to claim 2, characterized in that The shaping head (20) is rotatably arranged around a predetermined axis; the shaping device includes a slide (30), the slide (30) is movably arranged along the direction of the predetermined axis, and the driving device (10) and the shaping head (20) are both arranged on the slide (30).

6. The plastic surgery device according to claim 5, characterized in that The shaping device comprises: a sliding guide structure (40), the sliding guide structure (40) extending along the direction of the predetermined axis, the slide (30) being connected to the sliding guide structure (40) so as to guide the slide (30) through the sliding guide structure (40); A sliding drive structure (50), the sliding drive structure (50) being connected to the slide (30) so as to drive the slide (30) to move via the sliding drive structure (50); The slide (30) has an initial position and a shaping position, and the shaping device further includes a detection mechanism (60), at least a portion of which is located at a position corresponding to the initial position, and the detection mechanism (60) is connected to the sliding drive structure (50) so as to control the sliding drive structure (50) to stop moving when the detection mechanism (60) detects that the slide (30) moves to the initial position.

7. The plastic surgery device according to claim 2, characterized in that The shaping device comprises an oil spraying mechanism (70), wherein the oil spraying mechanism (70) has an oil spraying hole arranged toward the shaping head (20), so as to spray oil through the oil spraying hole toward a position where the shaping head (20) contacts the pipe when the shaping head (20) shapes the pipe.

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