A rapid sleeve device and method

Abstract

The application provides a rapid die assembly device and method, and belongs to the technical field of self-mold, which solves the problems of high difficulty in die assembly and easy demolding. The rapid die assembly device and method comprises a mounting base, a die pressing block and a die assembly mechanism. The mounting base is used for mounting a circular mold. The die pressing block is used for fixing the circular mold on the mounting base. A guide groove is formed in the mounting base. The die assembly mechanism is matched with the guide groove and moves along the guide groove. The die assembly mechanism is used for tightly pressing an industrial conveying belt on the circular mold. The application has the advantages of simple operation and high die assembly success rate.

Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of self-mold, and particularly relates to a quick mold sleeving device and method. BACKGROUND

[0002] Industrial transmission belt belongs to rubber products, and the joint of the industrial transmission belt cannot be used without vulcanization in the production process. However, the vulcanization speed of the industrial transmission belt is relatively slow. In order to improve the vulcanization quality, the inner circle of the industrial transmission belt needs to be supported by a circular mold.

[0003] At present, the industrial transmission belt is usually manually sleeved on the mold, but the manual mold sleeving process is highly dependent on the experience of the workers, and because the cross section of the industrial transmission belt is trapezoidal, the working transmission belt is easy to fall off the mold during the mold sleeving operation, and the working efficiency is low. SUMMARY

[0004] The present application aims to solve the above problems in the prior art and provides a quick mold sleeving device.

[0005] The purpose of the present application can be achieved by the following technical scheme: a quick mold sleeving device, characterized in that it comprises a mounting base, a mold pressing block and a mold sleeving mechanism, the mounting base is used for mounting a circular mold, the mold pressing block is used for fixing the circular mold on the mounting base, the mounting base is provided with a guide groove, the mold sleeving mechanism is matched with the guide groove and moves along the guide groove, and the mold sleeving mechanism is used for tightly pressing the industrial transmission belt on the circular mold.

[0006] The working principle of the present application is that the circular mold is fixed on the mounting base by the mold pressing block, then part of the belt body on the industrial transmission belt is inserted into the circular mold, then the mold sleeving mechanism is controlled to be pushed from one side of the guide groove to the other side, so that the industrial transmission belt is completely pressed into the circular mold and adheres to the circular mold by the mold sleeving mechanism, and finally the mold sleeving mechanism is removed, the mold pressing block is opened, and the circular mold with the sleeved industrial transmission belt is taken out, which is simple and fast, has low dependence on the experience of workers, and increases the working efficiency.

[0007] In the above-mentioned quick mold sleeving device, the circular mold comprises a pre-discharging area and a mold sleeving area, and part of the belt body in the industrial transmission belt directly adheres to the circular mold in the pre-discharging area.

[0008] In the above-mentioned quick mold sleeving device, the guide groove comprises a left guide groove and a right guide groove, the guide groove is an inner guide groove on the side close to the center of the mounting base, and the guide groove is an outer guide groove on the side away from the center of the mounting base.

[0009] In the above-mentioned quick die sleeve device, the die sleeve mechanism comprises a left die sleeve mechanism matched with the left guide slot and a right die sleeve mechanism matched with the right guide slot, each of the die sleeve mechanisms is provided with a die sleeve plate capable of being grabbed by hand, the bottom of the die sleeve plate is fixedly provided with an inner side column and an outer side column, the inner side column is inserted into the inner guide slot, and the outer side column is inserted into the outer guide slot.

[0010] In the above-mentioned quick die sleeve device, the bottom of the inner side column and the outer side column is provided with a rotatable guide wheel, the guide wheel is in abutting and sliding connection with the inner wall of the guide slot.

[0011] In the above-mentioned quick die sleeve device, the die sleeve plate is provided with a stopper, the stopper is in abutting connection with the surface of the side close to the center of the installation base of the industrial conveying belt, the inner side of the stopper is provided with a die sleeve roller, and the die sleeve roller is tightly pressed on the top of the industrial conveying belt.

[0012] In the above-mentioned quick die sleeve device, the side of the stopper away from the die pressing block is provided with a guide inclined surface.

[0013] In the above-mentioned quick die sleeve device, the installation base is provided with an annular protruding rib for fixing the circular die.

[0014] In the above-mentioned quick die sleeve device, the installation position of the stopper on the die sleeve plate is provided with a kidney-shaped bolt hole.

[0015] A quick die sleeve method comprises the following operation steps:

[0016] S1: placing a circular die: fixed by using a die pressing block;

[0017] S2: installing an industrial conveying belt: the circular industrial conveying belt is unfolded as much as possible, and then part of the belt body on the industrial conveying belt is inserted into a pre-placing area;

[0018] S3: placing a die sleeve mechanism: the left and right symmetrical two sets of die sleeve mechanisms are placed on the same side of the corresponding guide slots, ensuring that the industrial conveying belt is outside the stopper and below the die sleeve roller;

[0019] S4: pushing the die sleeve mechanism, synchronously pushing the left and right symmetrical two sets of die sleeve mechanisms to the other side of the guide slot, and extruding the industrial conveying belt along the die sleeve area to tightly adhere to the circular die;

[0020] S5: then taking out the left and right two sets of die sleeve mechanisms;

[0021] S6: finally, opening the die pressing block, and taking out the circular die sleeved with the industrial conveying belt.

[0022] Compared with the prior art, the present application has simple operation and high die set success rate. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 is a plan view of the present application

[0024] Figure 2 is a structure diagram of the die set mechanism of the present application

[0025] Figure 3 is a sectional view of the working mode of the die set mechanism of the present application

[0026] Figure 4 is a working flow chart of the present application.

[0027] In the figure, 1 is a mounting base, 2 is a stop block, 3 is a circular die, 4 is a die set roller, 5 is a die pressing block, 6 is a kidney-shaped bolt hole, 7 is a guide groove, 8 is a die set mechanism, 9 is a pre-putting area, 10 is a die setting area, 11 is a left guide groove, 12 is a right guide groove, 13 is an inner guide groove, 14 is an outer guide groove, 15 is a left die set mechanism, 16 is a right die set mechanism, 17 is a die setting plate, 18 is an inner side stand, 19 is an outer side stand, 20 is a guide wheel, 21 is an annular protruding rib, and 22 is a guide inclined surface. DETAILED DESCRIPTION

[0028] The following is a specific embodiment of the present application and further describes the technical solution of the present application in combination with the drawings, but the present application is not limited to these embodiments.

[0029] As shown in Figures 1-4 a quick die setting device, which comprises a mounting base 1, a die pressing block 5 and a die set mechanism 8, the mounting base 1 is used for mounting a circular die 3, the die pressing block 5 is used for fixing the circular die 3 on the mounting base 1, the mounting base 1 is provided with a guide groove 7, the die set mechanism 8 is matched with the guide groove 7 and moves along the guide groove 7, and the die set mechanism 8 is used for tightly pressing an industrial conveying belt on the circular die 3.

[0030] Further, the circular die 3 comprises a pre-putting area 9 and a die setting area 10, and part of the belt body in the industrial conveying belt directly adheres to the circular die 3 in the pre-putting area 9. This arrangement facilitates the pre-putting of part of the belt body in the industrial conveying belt into the pre-putting area 9, and then facilitates the next die setting work.

[0031] Further, the guide groove 7 comprises a left guide groove 11 and a right guide groove 12, the guide groove 7 is an inner guide groove 13 on the side close to the center of the mounting base 1, and the guide groove 7 is an outer guide groove 14 on the side away from the center of the mounting base 1.

[0032] Further, the sleeve die mechanism 8 comprises a left sleeve die mechanism 15 matched with the left guide slot 11 and a right sleeve die mechanism 16 matched with the right guide slot 12, and each sleeve die mechanism 8 is provided with a sleeve die plate 17 which can be grabbed by hand, and the bottom of the sleeve die plate 17 is fixedly provided with an inner side column 18 and an outer side column 19, the inner side column 18 is inserted into the inner guide slot 13, and the outer side column 19 is inserted into the outer guide slot 14. The sleeve die plate 17 in the present arrangement is convenient for the user to grab by hand, and then the sleeve die plate 17 is moved along the guide slot 7, so as to extrude the industrial conveying belt.

[0033] Further, the bottom of the inner side column 18 and the outer side column 19 is provided with a rotatable guide wheel 20 which is in abutting and sliding connection with the inner wall of the guide slot 7. The guide wheel 20 makes the sleeve die mechanism 8 move more easily in the guide slot 7.

[0034] Further, the sleeve die plate 17 is provided with a stop block 2 which is in abutting connection with the surface of the side of the industrial conveying belt close to the center of the mounting base 1, and the inner side of the stop block 2 is provided with a sleeve die roller 4 which is tightly pressed on the top of the industrial conveying belt. The present arrangement is more stable when the industrial conveying belt is pressed.

[0035] Further, the side of the stop block 2 away from the die pressing block 5 is provided with a guide inclined surface 22. The guide inclined surface 22 plays a guiding role on the industrial conveying belt when the stop block 2 blocks the industrial conveying belt, and the industrial conveying belt is conveniently guided into the circular die 3.

[0036] Further, the mounting base 1 is provided with an annular protruding rib 21 for fixing the circular die 3. The annular protruding rib 21 in the present arrangement provides a mounting position for the circular die 3, so that the circular die 3 is more stable on the mounting base 1.

[0037] Further, the mounting position of the stop block 2 on the sleeve die plate 17 is provided with a kidney-shaped bolt hole 6. The stop block 2 can be radially adjusted along the kidney-shaped bolt hole 6, so that the stop block 2 presses the industrial conveying belt more tightly.

[0038] A quick sleeve die method, comprising the following operation steps:

[0039] S1: placing the circular die 3: fixed by using the die pressing block 5;

[0040] S2: installing the industrial conveying belt: the circular industrial conveying belt is as much as possible unfolded in a circular shape, and then part of the belt body on the industrial conveying belt is inserted into the pre-placing area 9;

[0041] S3: placing the sleeve die mechanism 8: the left and right symmetrical two sleeve die mechanisms 8 are respectively placed on the same side of the corresponding guide slot 7, and it is ensured that the industrial conveying belt is outside the stop block 2 and below the sleeve die roller 4.

[0042] S4: push the sleeve die mechanism 8, push the left and right symmetrical two sets of sleeve die mechanism 8 to the other side of the guide groove 7, and extrude the industrial conveying belt along the sleeve die area 10 to tightly adhere to the circular die 3;

[0043] S5: then take out the left and right two sets of sleeve die mechanism 8;

[0044] S6: finally open the die pressing block 5, and take out the circular die 3 which has been sleeved into the industrial conveying belt.

[0045] The specific embodiments described herein are merely illustrative of the spirit of the present application. Those skilled in the art of the present application can make various modifications or supplements to the described specific embodiments or use similar ways to replace them, but will not deviate from the spirit of the present application or exceed the scope defined by the appended claims.

[0046] Although a large number of terms are used herein, the possibility of using other terms is not excluded. The use of these terms is only to facilitate the description and explanation of the essence of the present application; any kind of additional limitation by interpreting them is contrary to the spirit of the present application.

Claims

1. A rapid die-casting device, characterized in that: The invention comprises a mounting base (1), a mold pressing block (5) and a mold sleeve mechanism (8), wherein the mounting base (1) is used for mounting a circular mold (3), the mold pressing block (5) is used for fixing the circular mold (3) on the mounting base (1), the mounting base (1) is provided with a guide groove (7), the mold sleeve mechanism (8) cooperates with the guide groove (7) and moves along the guide groove (7), the mold sleeve mechanism (8) is used for pressing the industrial conveyor belt tightly against the circular mold (3), the circular mold (3) comprises a pre-release area (9) and a mold sleeve area (10), a part of the belt body in the industrial conveyor belt is directly fitted with the circular mold (3) in the pre-release area (9), the guide groove (7) comprises a left guide groove ( 11) and a right guide groove (12), the guide groove (7) close to the center of the mounting base (1) is an inner guide groove (13), and the guide groove (7) away from the center of the mounting base (1) is an outer guide groove (14), the sleeve mold mechanism (8) includes a left sleeve mold mechanism (15) matched with the left guide groove (11) and a right sleeve mold mechanism (16) matched with the right guide groove (12), each sleeve mold mechanism (8) is provided with a sleeve mold plate (17) that can be grasped by hand, and the bottom of the sleeve mold plate (17) is fixedly provided with an inner column (18) and an outer column (19), the inner column (18) is inserted into the inner guide groove (13), and the outer column (19) is inserted into the outer guide groove (14).

2. A rapid die-casting device according to claim 1, characterized in that: The bottoms of the inner column (18) and the outer column (19) are provided with rotatable guide wheels (20), and the guide wheels (20) are in contact with the inner wall of the guide groove (7) and are slidably connected.

3. A rapid die-set device according to claim 1, characterized in that: The sleeve template (17) is provided with a stopper (2), and the stopper (2) is in contact with the surface of one side of the industrial conveyor belt close to the center of the mounting base (1). The inner side of the stopper (2) is provided with a sleeve roller (4), and the sleeve roller (4) is tightly pressed against the top of the industrial conveyor belt.

4. A rapid die-casting device according to claim 3, characterized in that: A guide slope (22) is provided on the side of the stopper (2) away from the mold pressing block (5).

5. A rapid die-casting device according to claim 1, characterized in that: The mounting base (1) is provided with an annular convex rib (21) for fixing the circular mold (3).

6. A rapid die-casting device according to claim 3, characterized in that: A kidney-shaped bolt hole (6) is provided at the installation position of the stopper (2) on the sleeve template (17).

7. A rapid mold-mounting method for a rapid mold-mounting device according to claim 3, comprising the following steps: S1: Place the circular mold (3): Use the mold clamping block (5) to fix it; S2: Install the industrial conveyor belt: Expand the circular industrial conveyor belt as much as possible in a circular shape, and then insert part of the belt body on the industrial conveyor belt into the pre-placement area (9); S3: Place the die set mechanism (8): Place the two sets of symmetrical die sets (8) on the left and right sides respectively on the same side of the corresponding guide groove (7), ensuring that the industrial conveyor belt is outside the block (2) and below the die set roller (4); S4: Push the mold sleeve mechanism (8), and push the two sets of mold sleeve mechanisms (8) symmetrical on the left and right to the other side of the guide groove (7) synchronously, and squeeze the industrial conveyor belt along the mold sleeve area (10) to be tightly attached to the circular mold (3); S5: Then take out the left and right sets of mold mechanisms (8); S6: Finally, the mold pressing block (5) is opened and the circular mold (3) which has been inserted into the industrial conveyor belt is taken out.

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