Emergency braking sensor device

By designing emergency braking somatosensory devices on the tower of the wind turbine, using the slides, elastic components and limit slots of the telescopic stool and emergency braking device, emergency braking during climbing is achieved, solving the problem of new employees Safety hazards in teaching have improved the operator's safety awareness.

CN111833681BActive Publication Date: 2024-12-24HEBEI SUNTIEN NEW ENERGY TECH
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Patent Information

Application Number
CN202010603499.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-06-29
Publication Date
2024-12-24
Estimated Expiration
2040-06-29

AI Technical Summary

Technical Problem

During the installation and maintenance of wind turbine units, the emergency braking device that new employees fell while climbing the tower was difficult to achieve effective emergency braking, which poses safety risks, and the existing teaching device is complex in structure and inconvenient to use.

Method used

An emergency braking somatosensory device is designed, including a telescopic stool standing on the human body, a seat belt with one end tied to the waist of the person and a crossbar on the head. An emergency braking device is provided in the middle of the seat belt, including a slide brake housing, The brake mechanism and limiting groove use elastic components and limiting components to fix the brake rod in the non-braking state, and clamp it at the open end in the braking state to achieve emergency braking.

Benefits of technology

The device can brake urgently during the downward flow of the human body, protect the operator's safety, improve the operator's safety awareness, and drive the telescopic stool downward flow through the cylinder, increasing the sense of weightlessness and ensuring safety.

✦ Generated by Eureka AI based on patent content.

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    Figure CN111833681B_ABST
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Abstract

The present invention relates to an emergency brake somatosensory device, comprising a telescopic stool on which a person stands, a safety belt with one end tied to the waist of the person and an emergency brake device arranged inside, and a crossbar arranged above the head of the person and arranged at the other end of the safety belt. During the test, the person stands on the telescopic stool, fastens the safety belt around the waist, and the upper part of the safety belt is hung on the crossbar. The cylinder drives the table to move downward rapidly, the safety belt hangs the person in the air, and the emergency brake device brakes urgently. The device is intended to improve the safety awareness of employees and reduce the occurrence of accidents.
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Description

Technical Field

[0001] The invention relates to a wind power tower climbing simulation technology, and in particular to an emergency braking somatosensory device. Background Art

[0002] At present, the height of the wind turbine nacelle is above 65 meters. When employees perform maintenance operations, they need to enter the nacelle through the tower by climbing a ladder. When using the ladder, they need to use a safety belt and anti-fall devices such as anti-fall blocks to work. New employees need to combine theory with practical teaching on the use of ladders, so that students can better grasp the importance and use of anti-fall devices when climbing ladders. Now a set of somatosensory devices with emergency brakes is invented for teaching and training. In order to solve the practical difficulties of the existing new employee teaching needing to go to the installation site of the wind turbine generator set, it is necessary to design an experience device with a simple structure, easy to use, and emergency braking. Imitating the human body accidentally falling when climbing the tower of the wind turbine generator set, the safety belt of the emergency brake experience device lifts the human body, protecting the operator's life and increasing the operator's safety awareness. Summary of the invention

[0003] The technical problem to be solved by the present invention is to provide an emergency brake somatosensory device, comprising: a telescopic stool on which a human body stands, a safety belt with one end tied around the waist of the human body and an emergency brake device arranged inside, and a crossbar arranged above the head of the human body and arranged at the other end of the safety belt;

[0004] An emergency brake device is provided in the middle of the safety belt, and the emergency brake device divides the safety belt into two parts, an upper safety belt and a lower safety belt. The emergency brake device includes a brake housing provided with a slideway, a brake mechanism provided inside the brake housing, and a brake rod provided on the inner wall of the slideway; a limit groove is provided on the brake rod; and a slideway is provided on the slideway;

[0005] The brake mechanism comprises: an elastic component and a limiting component; wherein the elastic component is arranged between the closed end of the brake housing and the brake rod; the limiting component is arranged on the inner wall of the slide groove, and is used to limit the brake rod in the slideway in a braking state, so that the brake rod slides from the end a to the end b of the slide groove, and release the restriction on the brake rod in a non-braking state so that the brake rod slides toward the closed end of the brake housing under the elastic force of the elastic component;

[0006] The brake mechanism is used to fix the brake rod in the slideway near the closed end of the brake housing in the non-braking state, and in the braking state, the brake rod is driven by the brake mechanism to be fixed in the slideway near the open end of the brake housing to achieve emergency braking;

[0007] The limiting component includes a slider, a limiting block and a spring; the slider is slidably disposed in a slide groove of a side wall of the slideway, and the slide groove extends along the length direction of the slideway;

[0008] The limit block is telescopically arranged on the slide block; the limit block extends out of the slide block in a braking state and is clamped in the limit groove of the brake rod to achieve brake rod braking.

[0009] Furthermore, the limit block has a force-applying surface, which is perpendicular to the length direction of the slideway; the surface in the limit groove that is in contact with the force-applying surface is a force-bearing surface, which is parallel to the force-applying surface.

[0010] Furthermore, the cross section of the slideway is circular, and the cross section of the brake rod is circular.

[0011] Furthermore, the number of the limit blocks is 4, which are evenly distributed on the circumference of the same cross section of the side wall of the slide.

[0012] Furthermore, the number of the limiting grooves is 4, which are evenly distributed on the circumference of the same cross section of the brake rod.

[0013] Further, the elastic component is a linear spring, one end of which is fixed to the inner wall of the closed end of the brake housing.

[0014] Furthermore, the telescopic stool includes a base, a sleeve arranged on the base, a spring arranged in the sleeve and fixedly connected to the base at one end, a sliding column slidably connected to the sleeve and arranged at the other end of the spring, a table top fixedly connected to the sliding column, and a cylinder fixedly connected to the base. The cylinder rod of the cylinder is fixedly connected to the center position of the lower surface of the table top.

[0015] Furthermore, the spring is a tension spring

[0016] The advantages of the technical solution of the present invention are mainly reflected in: the solution is exquisitely designed and simple in structure. The cylinder arranged under the telescopic stool moves downward, driving the telescopic stool downward. The safety belt suspends the person in the air. During the downward process of the human body, the emergency brake device on the safety belt performs emergency braking to ensure safety. The experimenter will feel sudden weightlessness, which can improve the operator's safety awareness. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the present invention;

[0018] Figure 2 for Figure 1 The enlarged structural diagram at A in the middle;

[0019] Figure 3 It is a structural schematic diagram of the emergency brake device in the present invention in a braking state;

[0020] Figure 4 for Figure 3A cross-sectional view at BB;

[0021] Figure 5 for Figure 2 Enlarged view of point C;

[0022] Figure 6 is a schematic diagram of the structure of the brake rod;

[0023] Figure 7 is a schematic diagram of the brake housing structure;

[0024] Figure 8 It is a schematic diagram of the structure of the limit block.

[0025] Reference numerals:

[0026] 1- telescopic stool, 10- base, 11- sleeve, 12- spring, 13- sliding column, 14- cylinder, 15- table top;

[0027] 2-seat belt, 20-emergency brake device, 21-brake housing, 210-slideway, 2100-slideway, 22-brake mechanism, 220-elastic component, 221-limiting component, 2210-slider, 2211-limiting block, 2212-compression spring, 23-brake rod, 230-limiting groove;

[0028] 3- Horizontal bar.

[0029] Specific implementation E

[0030] The following will combine the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all the embodiments. All other embodiments obtained by ordinary technicians in this field without creative work based on the embodiments of the present invention belong to the scope of protection of the present invention.

[0031] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0032] In the present invention, the emergency brake device is in a working state when the operator is testing, and the other states are non-working states.

[0033] Example 1

[0034] like Figure 1-Figure 8 As shown:

[0035] An emergency brake somatosensory device, characterized in that it comprises: a telescopic stool 1 on which a human body stands, a safety belt 2 with one end tied around the waist of the human body and an emergency brake device arranged inside, and a crossbar 3 arranged above the head of the human body and arranged at the other end of the safety belt 2;

[0036] An emergency brake device 20 is arranged in the middle of the safety belt 2, and the emergency brake device 20 divides the safety belt 2 into two parts, an upper safety belt and a lower safety belt; the emergency brake device 20 includes a brake housing 21 provided with a slide 210, a brake mechanism 22 arranged on the inner wall of the brake housing 21, and a brake rod 23 arranged in the slide 210; one end of the brake housing 21 is connected to the lower safety belt, and the other end of the lower safety belt is tied to the waist of the human body; one end of the brake rod 23 is connected to the upper safety belt, and the other end of the upper safety belt is connected to the cross bar 3.

[0037] The brake rod 23 is provided with a limiting groove 230;

[0038] The inner wall of the slideway 210 is provided with a slide groove 2100;

[0039] The brake mechanism 22 is used to fix the brake rod 23 in the slideway 210 near the closed end of the brake housing 21 in the non-braking state, and in the braking state, the brake mechanism 22 clamps the brake rod 23 to the open end of the brake housing 21 to achieve emergency braking;

[0040] The braking mechanism 22 includes: an elastic component 220 and a limiting component 221; wherein the elastic component 220 is arranged between the closed end of the slideway 210 and the brake rod 23; the limiting component 221 is arranged in the slide groove 2100 of the side wall of the slideway 210, and is used to limit the brake rod 23 in the braking state, so that the brake rod 23 can achieve emergency braking when it slides toward the open end of the slideway 210 under the action of human body gravity;

[0041] A limiting groove 230 is provided at the lower part of the side wall of the brake rod 23;

[0042] The slide groove 2100 extends along the length direction of the slideway 210;

[0043] The elastic component 220 is arranged between the closed end of the brake housing 21 and the brake rod (23);

[0044] The limiting component 221 includes a slider 2210, a limiting block 2211 and a compression spring 2212; the slider 2210 is slidably set in the slide groove 2100; the limiting block 2211 is telescopically set on the slider 2210; the limiting block 2211 has a force-applying surface e, and the force-applying surface e is perpendicular to the length direction of the slide 210; the side of the limiting groove 230 that contacts the force-applying surface e is a force-bearing surface d, and the force-bearing surface d is parallel to the force-applying surface e.

[0045] The limit block 2211 is connected to the surface of the slider 2210 through the clamping spring 2212; in the non-braking state, the limit block 2211 slides toward the a end of the slide groove 2100 under the pulling force of the elastic component 220; in the braking state, under the action of the human body's gravity, the brake rod 23 slides toward the open end of the brake housing 21 until the limit block 2211 is engaged with the b end of the slide groove 2100.

[0046] like Figure 4 The cross section of the slideway 210 is circular, and the cross section of the brake rod 233 is circular;

[0047] The number of the limit blocks 2211 is 4, which are evenly arranged on the same cross-sectional circumference of the side wall of the slideway 210;

[0048] The number of the limiting grooves 230 is four and they are evenly arranged on the same cross-sectional circumference of the brake rod 233 .

[0049] The elastic component 220 is a linear spring, one end of which is fixed to the inner wall of the closed end of the slideway 210 on the brake housing, and the other end is fixedly connected to the brake rod 23. The linear spring is a tension spring. The elastic component 220 of the present invention is made of SUS304 stainless steel, which is a common material for making springs. It has good corrosion resistance, heat resistance, low temperature strength and mechanical properties. It is suitable for food processing, storage and transportation. It has good processing performance and weldability.

[0050] The telescopic stool 1 includes a base 10, a sleeve 11 disposed on the upper surface of the base 10, a spring 12 disposed in the sleeve 11 and fixedly connected to the base 10 at one end, a sliding column 13 slidably connected to the sleeve 11 and disposed at the other end of the spring 12, a table 15 fixedly connected to the sliding column 13, and a cylinder 14 fixedly connected to the base 10 at one end. The spring 12 is a tension spring, which accelerates the downward movement of the table 15 when in use to increase the weightlessness effect.

[0051] The working process of the technical solution provided in this embodiment is as follows: the subject stands on the table 15 of the telescopic stool 1, fastens the safety belt 2 around the waist, and the other end of the safety belt 2 is hung on the cross bar 3. During the test, the cylinder 14 suddenly contracts downward, and the subject is suspended in the air and makes an emergency landing under the action of gravity. At this time, the emergency braking device 20 arranged in the middle of the safety belt 2 realizes emergency braking.

[0052] The working process of the emergency brake device 20 is as follows: the human body falls rapidly, and the brake housing 21 falls downward under the drive of the human body. At this time, the limiting component 221 on the brake mechanism 22 slides from end a to end b in the slide groove 2100 of the brake housing 21. Finally, the slider 2211 on the brake mechanism 22 is stuck in the end b of the slide groove 2100, and the limiting block 2210 is stuck in the slot 230 of the brake rod 23, so that the brake rod 23 is stuck in the opening end of the brake housing (such as Figure 3 ), at which point the body stops sliding.

[0053] After the experiment, the cylinder 14 is raised and the human body stands firmly on the table 15. At this time, the emergency brake device is reset, and the reset process is as follows: the brake rod 23 slides toward the closed end of the brake housing 21 under the elastic force of the elastic component 220 until the limiting component 221 is stuck in the end a of the slide groove 2100, and the emergency brake device is reset.

[0054] In order to further improve the safety of the braking mechanism, a tension spring is used as the elastic component 220 in the emergency braking device. In case the braking mechanism 22 fails, the tension spring can also limit the position to prevent the human body from falling and getting injured. This improves safety during emergency braking and provides double protection for the human body.

[0055] Example 2

[0056] The structure of this embodiment is basically the same as that of embodiment 1, except that: the connection between the limiting component 221 and the brake rod 23 can adopt an electromagnetic structure, for example, the brake rod 23 is set as the N pole, and the limiting component 221 is set as the S pole. During the test, the brake rod 23 attracts the limiting block 2211 of the limiting component 221 into the limiting groove 230 of the brake rod 23 to achieve emergency braking when the human body falls; other action processes are consistent with embodiment 1.

[0057] Example 3

[0058] The structure of this embodiment is basically the same as that of embodiment 1, except that the emergency brake mechanism can be activated by manual operation, for example, a corresponding button is set on the operation panel, and the button is connected to the brake mechanism through a corresponding control circuit device. When the commander determines that emergency braking is required, he can press the button to control the brake mechanism to start braking. Alternatively, the emergency brake mechanism can also be triggered by a displacement detection component on the telescopic stool 1, and the displacement detection component is connected to the brake mechanism.

[0059] For example, when the displacement is detected to be 0.5 meters, the displacement detection component controls the braking mechanism to start braking.

[0060] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. An emergency braking sensor, characterized in that: The invention comprises a telescopic stool (1) for a human body to stand on, a safety belt (2) at one end of which is tied to the waist of a human body, and a crossbar (3) arranged above the head of a human body and arranged at the other end of the safety belt (2); an emergency brake device (20) is arranged in the middle of the safety belt (2); the emergency brake device (20) divides the safety belt (2) into two parts, an upper safety belt and a lower safety belt; the emergency brake device (20) comprises a brake housing (21) arranged at one end of the lower safety belt and provided with a slideway (210), a brake mechanism (22) arranged on the inner wall of the brake housing (21), and a brake rod (23) arranged inside the slideway (210); one end of the brake rod (23) is fixedly connected to one end of the upper safety belt, and the other end of the upper safety belt is connected to the crossbar (3); the other end of the lower safety belt is tied to the waist of a human body; the brake housing (21) is provided with a closed end and an open end; the side of the slideway (210) A slide groove (2100) is provided on the wall; the brake mechanism (22) comprises an elastic component (220) and a limiting component (221) arranged in the slide groove (2100); the other end of the brake rod (23) is fixedly connected to one end of the elastic component (220), and the middle lower part of the brake rod (23) is clamped with the limiting component (221); the other end of the elastic component (220) is fixedly connected to the closed end of the brake housing (21); in a non-working state, the brake rod (23) is connected to the closed end of the brake housing (21) under the pulling force of the elastic component (220); in a working state, the brake rod (23) slides from the closed end of the brake housing (21) to the open end of the brake housing (21) under the action of human body weight until the limiting component (221) clamped with the brake rod (23) is limited by the slide groove (2100) at the open end of the brake housing (21); A limiting groove (230) is provided at the lower part of the side wall of the brake rod (23); the slide groove (2100) extends along the length direction of the slideway (210); the elastic component (220) is arranged between the closed end of the brake housing (21) and the brake rod (23); the limiting component (221) comprises a slider (2210), a limiting block (2211) and a compression spring (2212); the slider (2210) is slidably arranged in the slide groove (2100); the limiting block (2211) is telescopically arranged on the slider (2210); the limiting block (2211) has a force application surface e, and the force application surface e is perpendicular to the length direction of the slideway (210); the side of the limiting groove (230) that contacts the force application surface e is a force bearing surface d, and the force bearing surface d is parallel to the force application surface e; The telescopic stool (1) comprises a base (10), a sleeve (11) arranged on the base (10), a spring (12) arranged in the sleeve (11) and having one end fixedly connected to the base (10), a sliding column (13) slidably connected to the sleeve (11), a table top (15) fixedly connected to one end of the sliding column (13), and a cylinder (14) arranged on the base (10); a cylinder rod of the cylinder (14) is fixedly connected to the table top (15); and the other end of the spring (12) is fixedly connected to the other end of the sliding column (13).

2. The emergency braking sensor according to claim 1, characterized in that: The cross section of the slideway (210) is circular, and the cross section of the brake rod (23) is circular; the number of the limiting blocks (2211) is four and they are evenly arranged on the same cross-sectional circumference of the inner wall of the slide block (2210); the number of the limiting grooves (230) is four and they are evenly arranged on the same cross-sectional circumference of the brake rod (23).

3. The emergency braking sensor according to claim 2, characterized in that: The elastic component (220) is a linear spring, which is a tension spring. One end of the linear spring is fixed to the inner wall of the closed end of the brake housing (21), and the other end of the linear spring is connected to one end of the brake rod (23).

4. The emergency braking sensor according to claim 1, characterized in that: The brake rod (23) is made of steel.

5. The emergency braking sensor device according to claim 3, characterized in that: The spring (12) is a tension spring.