Bottle cap dust removal mechanism

Abstract

The present invention discloses a bottle cap dust removal mechanism, comprising: a dust removal chamber; a bottle cap track that traverses the dust removal chamber and is used for allowing the bottle cap to pass through the dust removal chamber along the bottle cap track for dust removal; a dust removal module that is arranged in the dust removal chamber and arranged along the bottle cap track and is used for removing dust from the bottle caps in the bottle cap track; a dust suction module that is arranged below the dust removal chamber and is used for sucking and collecting the dust on the bottle caps removed by the dust removal module. The present invention adopts a segmented chamber dust removal method to control the speed of the bottle cap, and the conveying process can rotate to ensure that the entire bottle cap is dusted in all directions, so that the dust removal effect reaches the best; moreover, the intermediate partition chamber can prevent the ion wind from being excessively consumed; at the same time, the internal steel wire track can be designed according to different bottle caps, is convenient to replace, and has strong adaptability.

Description

Technical Field

[0001] The present invention relates to a bottle cap production device, and particularly to a bottle cap dust removal mechanism. Background Art

[0002] In the prior art, the bottle cap dust removal method generally installs an electrostatic eliminator on the bottle cap track or conveyor belt to remove static electricity during the process of dust suction. However, with this method, it is impossible to ensure the static electricity dust removal time for each bottle cap on the track, resulting in inconsistent dust removal effects. The dust removal effect of the bottle caps in the front section is very poor. When dust removal is carried out on the conveyor belt, since the top or bottom surface of the hard bottle cap contacts the conveyor belt, dust cannot be removed. Moreover, the existing device cannot isolate the ion wind, resulting in excessive loss of ion wind, poor dust removal effect, and waste of energy. Summary of the Invention

[0003] According to an embodiment of the present invention, there is provided a bottle cap dust removal mechanism, comprising:

[0004] A dust removal chamber;

[0005] A bottle cap track that crosses the dust removal chamber and is used for the bottle caps to pass through the dust removal chamber along the bottle cap track for dust removal;

[0006] A dust removal module that is arranged in the dust removal chamber and along the bottle cap track and is used for dust removal of the bottle caps in the bottle cap track;

[0007] A dust suction module that is arranged below the dust removal chamber and is used for sucking and collecting the dust on the bottle caps removed by the dust removal module.

[0008] Further, the bottle cap track is spiral. After the bottle cap enters the bottle cap track, it passes through the bottle cap track along a spiral trajectory.

[0009] Further, the bottle cap track includes a front section spiral track, a straight track, and a rear section spiral track that are sequentially connected from the bottle cap inlet to the outlet direction. The states of the bottle cap when entering the front section spiral track and leaving the rear section spiral track are the same.

[0010] Further, the spiral turning angles of the front section spiral track and the rear section spiral track are each 180°, that is, the bottle cap gradually turns 180° from entering the front section spiral track to leaving the front section spiral track, and the bottle cap gradually turns 180° again from entering the rear section spiral track to leaving the rear section spiral track.

[0011] Further, the spiral turning angle of the bottle cap track is 360°.

[0012] Further, the inlet end of the bottle cap track is higher than the outlet end.

[0013] Further, it further includes a first partition board and a second partition board that are arranged in parallel in the dust removal chamber. The first partition board and the second partition board sequentially isolate the dust removal chamber into: an ion wind chamber, a partition chamber, and a high-pressure gas chamber;

[0014] The first partition board is located at the connection of the front-section spiral rail and the linear rail, that is, the front-section spiral rail is located in the ion wind chamber;

[0015] The second partition board is located at the linear rail, that is, a part of the linear rail is located in the partition chamber, and another part of the linear rail and the rear-section spiral rail are located in the high-pressure gas chamber.

[0016] Further, a plurality of micropores are formed on the chamber body of the dust removal chamber corresponding to the partition chamber.

[0017] Further, the dust removal module includes: a plurality of ion nozzles and high-pressure gas nozzles; a plurality of ion nozzles are arranged in the ion wind chamber and are used for blowing air to remove dust from the bottle caps on the front-section spiral rail; a plurality of high-pressure gas nozzles are arranged in the high-pressure gas chamber and are used for blowing air to remove dust from the bottle caps on the rear-section spiral rail.

[0018] Further, the dust removal chamber includes: a liftable upper cover, and an observation window is provided on the upper cover for observing the interior of the dust removal chamber.

[0019] Further, it further includes: a separation mechanism connected to the outlet end of the bottle cap track. A separation wheel is provided at the bottom of the separation mechanism, and the separation wheel is driven to rotate by a motor. After the bottle caps are output from the bottle cap track, they enter the separation wheel and rotate with the separation wheel.

[0020] According to the bottle cap dust removal mechanism of the embodiment of the present invention, through the segmented chamber dust removal method, the speed of the bottle caps is controlled, and the conveying process can be rotated to ensure that the entire bottle caps are dusted in all directions, so that the dust removal effect reaches the best; moreover, the intermediate partition chamber can prevent the excessive loss of ion wind; at the same time, the internal steel wire track can be designed according to different bottle caps, which is convenient for replacement and has strong adaptability.

[0021] It should be understood that both the foregoing general description and the following detailed description are exemplary and are intended to provide further explanation of the claimed technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a schematic structural diagram of the bottle cap dust removal mechanism according to the embodiment of the present invention;

[0023] Figure 2 is a front view of the bottle cap dust removal mechanism according to the embodiment of the present invention;

[0024] Figure 3 is a side view of the bottle cap dust removal mechanism according to the embodiment of the present invention;

[0025] Figure 4It is a top view of the bottle cap dust removal mechanism according to an embodiment of the present invention;

[0026] Figure 5 It is Figure 1 a schematic structural diagram of the dust removal chamber in

[0027] Figure 6 It is Figure 2 an enlarged schematic diagram inside the dust removal chamber in

[0028] Figure 7 It is a schematic structural diagram of the bottle cap dust removal mechanism provided with a separation mechanism according to an embodiment of the present invention. Detailed implementation manners

[0029] The following will describe in detail the preferred embodiments of the present invention in conjunction with the accompanying drawings, and further elaborate on the present invention.

[0030] First, in conjunction with Figures 1 - 7 a bottle cap dust removal mechanism according to an embodiment of the present invention will be described, which is used for dust removal of bottle caps and has a wide range of application scenarios.

[0031] As Figure 1 shown, the bottle cap dust removal mechanism of the embodiment of the present invention includes a dust removal chamber 1, a bottle cap track 2, a dust removal module 3, and a dust suction module 4.

[0032] Specifically, as Figure 1 , 3 ~4 shown, in this embodiment, the dust removal chamber 1 includes a liftable upper cover 11, and the upper cover 11 is lifted by a pair of nitrogen springs 15. As Figure 3 shown, the upper cover 11 can be lifted by 60°, which is convenient for disassembling the internal bottle cap track 2. Therefore, the bottle cap track 2 can be replaced according to different bottle caps, which is convenient and has strong adaptability. And, as Figure 4 shown, an observation window 111 is provided on the upper cover 11 for observing the inside of the dust removal chamber 1.

[0033] Specifically, as Figures 1 - 2 , 5 shown, the bottle cap track 2 runs through the dust removal chamber 1 for the bottle caps to pass through the dust removal chamber 1 along the bottle cap track 2 for dust removal. The bottle cap track 2 is spiral. After the bottle caps enter the bottle cap track 2, they pass through the bottle cap track 2 along the spiral trajectory. After the bottle caps pass through the bottle cap track 2, the inlet and outlet states can be kept consistent. In this embodiment, the bottle cap track 2 is a wire track formed by several wires.

[0034] In order to make the inlet and outlet states of the bottle caps consistent, in this embodiment, two solutions can be adopted to achieve this.

[0035] Solution 1: The whole bottle cap track 2 is spiral, and the spiral turning angle is 360°, that is, after the bottle caps pass through the bottle cap track 2, they are gradually turned by 360°, so as to ensure that the inlet and outlet states remain consistent.

[0036] Solution Two: As Figures 5 - 6 shown, the cap track 2 has successively connected from the cap inlet to the outlet: the front-segment spiral track 21, the straight track 22, and the rear-segment spiral track 23. The states of the cap when entering the front-segment spiral track 21 and leaving the rear-segment spiral track 23 are the same. In this solution, the spiral turning angles of the front-segment spiral track 21 and the rear-segment spiral track 23 are each 180°. That is, the cap rotates 180° in the front-segment spiral track 21 and then enters the straight track 22, and then rotates another 180° after passing through the rear-segment spiral track 23, so that the entry and exit states remain the same.

[0037] Furthermore, as Figure 2 、 5 ~6 shown, the inlet end of the cap track 2 is higher than the outlet end. In the above Solution Two, preferably, the three sections of the front-segment spiral track 21, the straight track 22, and the rear-segment spiral track 23 are connected to form a 5° downhill slope. The passing caps can rotate and control the speed well, ensuring that the whole cap is dusted in all directions, and the dust removal effect can reach the best.

[0038] Furthermore, as Figures 1 - 2 ,5~6 shown, it further includes a first partition plate 5 and a second partition plate 6 that are arranged in parallel in the dust removal chamber 1. The first partition plate 5 and the second partition plate 6 successively isolate the dust removal chamber 1 into: an ion wind chamber 12, a partition chamber 13, and a high-pressure gas chamber 14. Among them, the first partition plate 5 is located at the connection of the front-segment spiral track 21 and the straight track 22, that is, the front-segment spiral track 21 is located in the ion wind chamber 12; the second partition plate 6 is located at the straight track 22, that is, part of the straight track 22 is located in the partition chamber 13, and the other part of the straight track 22 and the rear-segment spiral track 23 are located in the high-pressure gas chamber 14.

[0039] Furthermore, as Figures 4 - 6 shown, a number of micropores 131 are opened on the chamber body of the dust removal chamber 1 corresponding to the partition chamber 13, and the open type is no longer adopted, reducing the excessive loss of the ion wind in the ion wind chamber 12.

[0040] Specifically, as Figures 5 - 6 shown, the dust removal module 3 is arranged in the dust removal chamber 1 and is arranged along the cap track 2 for dust removal of the caps in the cap track 2, and has: a number of ion nozzles 31 and high-pressure gas nozzles 32; a number of ion nozzles 31 are arranged in the ion wind chamber 12 for blowing and dust removing the caps on the front-segment spiral track 21; a number of high-pressure gas nozzles 32 are arranged in the high-pressure gas chamber 14 for blowing and dust removing the caps on the rear-segment spiral track 23.

[0041] Specifically, as Figures 5 - 6As shown, the dust suction module 4 is arranged below the dust removal chamber 1 and is used to suck and collect the dust on the bottle caps removed by the dust removal module 3. In this embodiment, an industrial vacuum cleaner is adopted as the dust suction module 4.

[0042] Specifically, as Figure 7 shown, in this embodiment, for the bottle cap dust removal mechanism of the present invention, a separation mechanism 7 is further provided at the bottle cap outlet end of the bottle cap track 2. The separation mechanism 7 is connected to the bottle cap outlet end of the bottle cap track 2. A separation wheel 71 is provided at the bottom of the separation mechanism 7. The separation wheel 71 is driven to rotate by a motor. After the bottle cap leaves the bottle cap track 2, it enters the separation wheel 71 of the separation mechanism 7. Since the separation wheel 71 always maintains a certain rotational speed, the bottle caps output by the bottle cap track 2 can have the same speed.

[0043] Above, with reference to Figures 1 - 7 the bottle cap dust removal mechanism according to the embodiment of the present invention is described. Through the segmented chamber dust removal method, the speed of the bottle caps is controlled, and the conveying process can rotate to ensure that the entire bottle cap is dusted all-round, making the dust removal effect reach the best; moreover, the intermediate partition chamber can prevent the ion wind from being overly consumed; at the same time, the internal steel wire track can be designed according to different bottle caps, which is convenient for replacement and has strong adaptability.

[0044] It should be noted that in this specification, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, the elements defined by the statement "including..." do not exclude the existence of additional identical elements in the process, method, article or device including the elements.

[0045] Although the content of the present invention has been introduced in detail through the above preferred embodiments, it should be understood that the above description should not be construed as a limitation of the present invention. After those skilled in the art have read the above content, various modifications and substitutions to the present invention will be obvious. Therefore, the protection scope of the present invention should be defined by the appended claims.

Claims

1. A bottle cap dust removal mechanism, characterized in that, Comprising: A dust removal chamber; A bottle cap track that traverses the dust removal chamber for allowing the bottle caps to pass through the dust removal chamber along the bottle cap track for dust removal; the bottle cap track is a wire track formed by several wires; A dust removal module that is arranged in the dust removal chamber and along the bottle cap track for dusting the bottle caps in the bottle cap track; A dust suction module that is arranged below the dust removal chamber for sucking and collecting the dust on the bottle caps removed by the dust removal module; The bottle cap track is spiral. After the bottle caps enter the bottle cap track, they pass through the bottle cap track along a spiral trajectory; the bottle cap track includes a front section spiral track, a straight track, and a rear section spiral track that are sequentially connected from the bottle cap inlet to the outlet direction. The states of the bottle caps when entering the front section spiral track and leaving the rear section spiral track are the same; The inlet end of the bottle cap track is higher than the outlet end; The bottle cap dust removal mechanism further includes a first partition plate and a second partition plate that are arranged in parallel in the dust removal chamber. The first partition plate and the second partition plate sequentially isolate the dust removal chamber into an ion wind chamber, a partition chamber, and a high-pressure gas chamber; The first partition plate is located at the connection of the front section spiral track and the straight track, that is, the front section spiral track is located in the ion wind chamber; The second partition plate is located at the straight track, that is, part of the straight track is located in the partition chamber, and the other part of the straight track and the rear section spiral track are located in the high-pressure gas chamber; A number of micropores are opened on the cabin body of the dust removal chamber corresponding to the partition chamber; The bottle cap dust removal mechanism further includes a separation mechanism that is connected to the outlet end of the bottle cap track. A separation wheel is provided at the bottom of the separation mechanism. The separation wheel is driven by a motor to rotate. The bottle caps enter the separation wheel after being output from the bottle cap track and rotate with the separation wheel; The dust removal chamber includes: a liftable upper cover provided with an observation window for observing the inside of the dust removal chamber.

2. The bottle cap dust removal mechanism according to claim 1, wherein, The spiral turning angles of the front section spiral track and the rear section spiral track are each 180°, that is, the bottle caps gradually turn 180° from entering the front section spiral track to leaving the front section spiral track, and the bottle caps gradually turn 180° again from entering the rear section spiral track to leaving the rear section spiral track.

3. The bottle cap dust removal mechanism according to claim 1, wherein, The spiral turning angle of the bottle cap track is 360°.

4. The bottle cap dust removal mechanism according to claim 1, characterized in that The dust removal module includes: a number of ion nozzles and high-pressure gas nozzles; the number of ion nozzles are arranged in the ion wind chamber for blowing air to remove dust from the bottle caps on the front section spiral track; the number of high-pressure gas nozzles are arranged in the high-pressure gas chamber for blowing air to remove dust from the bottle caps on the rear section spiral track.

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