A flip unloading material box for monorail crane
By designing a reversible unloading material box for single-rail lifting, and using a lifting mechanism to achieve flexible flip and safe lifting of the box, the problems of low transportation efficiency and poor safety in the mine are solved, and transportation efficiency and safety are improved.
Patent Information
- Application Number
- CN202010798777.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-08-11
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2040-08-11
AI Technical Summary
The transportation efficiency and flexibility of the existing mine underground single-rail lifting material boxes are low, and there are safety hazards, and it is difficult to load and unload in winding tunnels.
A reversible unloading material box for single-rail lifting is designed, and a lifting mechanism is adopted, including a lifting plate, butterfly pressing plate, lifting ring, handle, pin assembly, spring tensioning pin and lock. Through structural connections that conform to mechanical principles, flexible flipping and safe lifting of the box are achieved.
It improves transportation efficiency, reduces labor costs, enhances safety, is suitable for various tunnel environments, has a simple and efficient structure, and solves the defects and shortcomings of existing devices.
Smart Images

Figure CN111960239B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of material boxes, in particular to a flippable unloading material box for a monorail crane. Background Art
[0002] In my country, with the promotion of new and efficient coal mine auxiliary transportation equipment, monorail cranes have become commonplace in underground mines. Conventional monorail cranes use simple material boxes or mine carts, resulting in low efficiency, limited flexibility, and a high incidence of accidents. They also require a large number of equipment and workers, hindering the efficiency of auxiliary transportation. Furthermore, they are inherently dangerous. Furthermore, the winding tunnels of underground mines make loading and unloading during transportation quite challenging. This process is laborious, arduous, inefficient, and poses certain safety risks to personnel.
[0003] Therefore, a reversible unloading material box for a monorail crane is proposed. Summary of the Invention
[0004] The purpose of the present invention is to provide a flip unloading material box for a monorail crane, which overcomes the shortcomings of the above-mentioned prior art and provides a device with both safety protection and flexibility. Its structure is simple and efficient, and can solve the defects and shortcomings of existing material transport devices to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a flip unloading material box for a monorail crane, comprising a box body, both sides of the box body are fixedly connected to a lifting mechanism, and the lifting mechanism comprises a lifting plate and a butterfly pressure plate, the lifting plate is fixedly connected to the side of the box body, and the side of the lifting plate away from the box body is fixedly connected to a pin shaft, both sides above the pin shaft are provided with connecting holes, the side center of the butterfly pressure plate is provided with a pin shaft connecting hole, and both ends of the side of the butterfly pressure plate are fixedly connected to a sleeve, and both sides of the pin shaft connecting hole are provided with a fixed connecting hole. A lower stopper is provided on the side of the butterfly pressure plate, and a lower pin hole is provided inside the lower stopper. An upper stopper fixedly connected to the side of the butterfly pressure plate is provided above the pin shaft connecting hole, and an upper pin hole is provided inside the upper stopper. The pin shaft is inserted into the pin shaft connecting hole to movably connect the lifting plate and the butterfly pressure plate. A lifting ring is movably connected between the lower stops through a pin shaft assembly. The sleeve is opposite to the connecting hole and a movable handle is inserted therein, and a pin is provided on the side of the handle to limit the position of the handle. A lock buckle is movably connected between the upper stops through a spring tensioning pin.
[0006] The above technical solution overcomes the deficiencies in the prior art and provides a device that combines safety protection with flexibility. The device has a simple and efficient structure and can solve the defects and deficiencies of the existing material transport devices.
[0007] Preferably, the handle includes an upper plate, a shaft, a handle pin, a rib plate and a baffle, and one end of the upper plate is fixedly connected to the shaft, the rib plate and the baffle are both fixedly connected to the outer side of the upper plate, and the handle pin is fixedly connected to the outer side of the shaft.
[0008] Turning the handle can drive the handle pin forward or backward.
[0009] Preferably, a socket is provided on the outer side of the sleeve away from the pin shaft connecting hole, and a pin groove is provided on the outer side of the sleeve relative to the socket. The shaft of the handle is movably inserted in the sleeve and the connecting hole, and the handle pin is movably located in the pin groove. A pin is passed through the side of the rib plate and the baffle, and one end of the pin is inserted into the socket.
[0010] The latch can restrict the handle shaft from rotating.
[0011] Preferably, one end of the shaft away from the upper plate is fixedly connected with a protrusion.
[0012] The protruding head reduces the resistance to the advancement of the shaft.
[0013] Preferably, the pin shaft connecting hole includes a circular groove and a U-shaped groove, the U-shaped groove is located at the lower end of the circular groove and is connected to it, and the end of the pin shaft away from the lifting plate is fixedly connected with a circular anti-slip piece, the diameter of the circular anti-slip piece is smaller than the diameter of the circular groove and larger than the width of the U-shaped groove.
[0014] The arrangement of the circular groove and the U-shaped groove facilitates the insertion of the pin shaft.
[0015] Preferably, the lifting ring includes a lifting ear and a lifting block fixedly connected to both sides of the lower end of the lifting ear, and a connecting pin hole is provided on the outer side of the lifting block. The lifting block is clamped between the lower stop blocks, and the pin shaft assembly passes through the lower pin hole and the connecting pin hole to movably connect the lifting block and the lower stop block.
[0016] The lifting block is used to connect the butterfly pressure plate.
[0017] Preferably, the pin shaft assembly includes a pin rod, a baffle fixed to one end of the pin rod, and a diaphragm sleeved on the other end of the pin rod, and the pin rod passes through the connecting pin hole and the lower pin hole on the lifting block, the baffle and the diaphragm are respectively located on both sides of the lower baffle, and an elastic pin is inserted into the end of the pin rod close to the diaphragm.
[0018] The arrangement of the blocking piece and the elastic pin prevents the pin rod from falling off.
[0019] Preferably, a notch is provided in the middle of the outer side surface of the lifting ear.
[0020] The notch of the lifting lug is used to pass the lifting rope.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] This invention combines the strengths of existing underground tunnel personnel transport equipment, leveraging its strengths while minimizing its weaknesses. Its overall design is less bulky than existing tunnel material boxes, remaining compact yet stable. Designed using mechanical principles, it boasts a simple appearance and easy installation, making it suitable for transporting materials in tunnels equipped with monorail cranes. By installing the lifting mechanism on the box, the design utilizes a structure that conforms to mechanical principles, resulting in safety and reliability, completely eliminating the bulkiness of existing transport systems, improving time utilization, and saving labor costs.
[0023] To overcome the shortcomings of the prior art, the present invention provides a device that combines safety and flexibility. Its simple structure and high efficiency address the defects and deficiencies of existing material handling devices. The present invention can replace the existing monorail lifting systems in mines, eliminating the shortcomings and fully avoiding the above-mentioned deficiencies by eliminating the dross and retaining the essence. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a structural schematic diagram of the present invention;
[0025] Figure 2 This is a structural view of the lifting mechanism of the present invention;
[0026] Figure 3 A side view of the lifting mechanism of the present invention;
[0027] Figure 4 This is a structural view of the lifting plate of the present invention;
[0028] Figure 5 This is a structural view of the butterfly pressure plate of the present invention;
[0029] Figure 6 This is a view of the spring tensioning pin and the lock buckle combined with the present invention;
[0030] Figure 7 This is a view of the handle structure of the present invention;
[0031] Figure 8 This is a combined view of the rib plate, baffle plate and latch of the present invention;
[0032] Figure 9 This is a structural view of the lifting ring of the present invention;
[0033] Figure 10 This is a structural view of the pin assembly of the present invention.
[0034] In the figure: 1. Lifting mechanism; 101. Lifting plate; 1011. Pin; 1012. Connecting hole; 102. Butterfly pressure plate; 1021. Sleeve; 1022. Socket; 1023. Pin groove; 1024. Pin connecting hole; 1025. Lower stopper; 1026. Lower pin hole; 1027. Upper stopper; 1028. Upper pin hole; 103. Lifting ring; 1031. Lifting lug; 103 2. Lifting block; 1033. Connecting pin hole; 104. Handle; 1041. Upper plate; 1042. Shaft; 1043. Handle pin; 1044. Rib plate; 1045. Baffle; 105. Pin assembly; 1051. Pin; 1052. Baffle; 1053. Diaphragm; 1054. Elastic pin; 106. Spring tensioning pin; 107. Lock; 108. Latch; 2. Box body. DETAILED DESCRIPTION
[0035] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0036] See also Figures 1 to 10 , the present invention provides a technical solution:
[0037] A reversible unloading material box for a monorail crane, such as Figures 1 to 3 As shown, it includes a box body 2, and both sides of the box body 2 are fixedly connected with a lifting mechanism 1, and the lifting mechanism 1 includes a lifting plate 101, a butterfly pressure plate 102, a lifting ring 103, a handle 104, a pin assembly 105, a spring tensioning pin 106, a lock 107 and a latch 108. The lifting ring 103 is clamped and movably connected between the lower block 1025. The pin assembly 105 passes through the lower pin hole 1026. One end of the handle 104 is movably inserted into the sleeve 1021 and the connecting hole 1012. The lock 107 is movably located between the upper block 1027. The spring tensioning pin 106 passes through the upper pin hole 1028 and the lock 107. The latch 108 is inserted into the socket 1022. The above-mentioned lifting mechanism 1 can overcome the shortcomings of the existing technology and provide a device with both safety protection and flexibility. Its structure is simple and efficient, and can solve the defects and shortcomings of existing material transport devices.
[0038] like Figure 4 As shown, the lifting plate 101 is fixedly connected to the side of the box body 2, and a pin 1011 is fixedly connected to the side of the lifting plate 101 away from the box body 2, and connection holes 1012 are opened on both sides above the pin 1011.
[0039] like Figure 5 and Figure 6 As shown, a pin connection hole 1024 is provided in the center of the side of the butterfly pressure plate 102, and sleeves 1021 are fixedly connected to both ends of the side of the butterfly pressure plate 102. Lower blocks 1025 are fixedly connected to the side of the butterfly pressure plate 102 on both sides of the pin connection hole 1024, and lower pin holes 1026 are defined within each lower block 1025. Above the pin connection hole 1024, an upper block 1027 is fixedly connected to the side of the butterfly pressure plate 102, and an upper pin hole 1028 is defined within the upper block 1027. The pin 1011 is inserted into the pin connection hole 1024 to flexibly connect the lifting plate 101 to the butterfly pressure plate 102. An insertion hole 1022 is defined on the outer side of the sleeve 1021, away from the pin connection hole 1024, and a pin slot 1023 is defined on the outer side of the sleeve 1021, opposite the insertion hole 1022.
[0040] like Figure 7 and Figure 8 As shown, the handle 104 includes an upper plate 1041, a shaft 1042, a handle pin 1043, a rib 1044, and a baffle 1045, with one end of the upper plate 1041 fixedly connected to the shaft 1042. The rib 1044 and the baffle 1045 are both fixedly connected to the outer side of the upper plate 1041, and the handle pin 1043 is fixedly connected to the outer side of the shaft 1042. Turning the handle 104 can drive the handle pin 1043 forward or backward. The shaft 1042 of the handle 104 is inserted and movably connected between the sleeve 1021 and the connecting hole 1012, and the handle pin 1043 is located and movably located in the pin groove 1023. The latch 108 passes through the rib 1044 and the baffle 1045 and is inserted into the interior of the insertion hole 1022. The latch 108 can prevent the shaft 1042 of the handle 104 from rotating. One end of the shaft rod 1042 away from the upper plate 1041 is fixedly connected with a protrusion, which reduces the resistance of the shaft rod 1042 to advance.
[0041] like Figure 3 and Figure 4 As shown, the pin connection hole 1024 comprises a circular groove and a U-shaped groove, with the U-shaped groove located at the lower end of the circular groove and communicating with it. A circular anti-slip piece is fixedly connected to the end of the pin 1011 away from the lifting plate 101. The diameter of the circular anti-slip piece is smaller than the diameter of the circular groove and larger than the width of the U-shaped groove. The arrangement of the circular groove and the U-shaped groove facilitates the insertion of the pin 1011.
[0042] like Figure 9 and Figure 10As shown, the lifting ring 103 includes a lifting ear 1031 and a lifting block 1032 fixedly connected to both sides of the lower end of the lifting ear 1031. The outer side of the lifting block 1032 is provided with a connecting pin hole 1033. The lifting block 1032 is clamped between the lower block 1025. The pin assembly 105 passes through the lower pin hole 1026 and the connecting pin hole 1033 to movably connect the lifting block 1032 and the lower block 1025. The lifting block 1032 is used to connect the butterfly pressure plate 102. The pin assembly 105 includes a pin rod 1051, a blocking piece 1052 fixed to one end of the pin rod 1051, and a diaphragm 1053 sleeved on the other end of the pin rod 1051. The pin rod 1051 passes through the connecting pin hole 1033 and the lower pin hole 1026 on the lifting block 1032. A stopper 1052 and a diaphragm 1053 are located on either side of the lower block 1025. An elastic pin 1054 is inserted into the end of the pin 1051 near the diaphragm 1053. The stopper 1052 and the elastic pin 1054 prevent the pin 1051 from falling off. A notch is provided in the middle of the outer side of the lifting lug 1031. The notch is used to pass a lifting rope.
[0043] Working principle: The monorail crane uses a reversible unloading material box. When in use, first, insert the pin 1011 on the lifting plate 101 into the pin connection hole 1024 of the butterfly pressure plate 102. During the insertion process, first insert the pin 1011 from the circular groove of the pin connection hole 1024 and then move it into the U-shaped groove.
[0044] Then, the upper plate 1041 of the handle 104 is rotated to a horizontal position, and the latch 108 is inserted through the rib 1044 and the baffle 1045 and into the insertion hole 1022. The rib 1044 and the baffle 1045 can define the position of the latch 108. At this time, the shaft 1042 passes through the sleeve 1021 and is screwed into the connecting hole 1012 of the lifting plate 101, thereby restricting the butterfly pressure plate 102 and the lifting plate 101 from rotating relative to each other.
[0045] Subsequently, the lock buckle 107 is placed between the two upper stoppers 1027 , and the spring tensioning pin 106 is inserted into the upper pin hole 1028 and the lock buckle 107 , thereby confining the lock buckle 107 between the two upper stoppers 1027 .
[0046] Next, the lifting block 1032 of the lifting ring 103 is inserted between the corresponding lower stoppers 1025, and the pin 1051 of the pin assembly 105 is inserted into the lower pin hole 1026 and the connecting pin hole 1033, with one end extending out. The diaphragm 1053 is placed on the extended end of the pin 1051 and the elastic pin 1054 is inserted, thereby connecting the lifting ring 103 and the butterfly pressure plate 102 together.
[0047] After the lifting ring 103 is installed, the lifting rope can be passed through the notch on the lifting ear 1031 of the lifting ring 103 to start lifting.
[0048] When the box 2 is lifted to a certain position by the lifting rope and needs to be turned over, it is only necessary to pull out the latch 108 and then rotate the upper plates 1041 of the two handles 104 counterclockwise by 90 degrees, so that the handle pin 1043 moves from one end of the pin slot 1023 to the other end. At this time, the shaft 1042 is disengaged from the connecting hole 1012, and the butterfly pressure plate 102 and the lifting plate 101 can rotate relative to each other.
[0049] When the butterfly pressure plate 102 and the lifting plate 101 can rotate relative to each other, the staff only needs to apply force to the box body 2 to push the box body 2 and the lifting plate 101 to flip over. During the flipping process, the lock buckle 107 can resist the pin shaft 1011 to restrict it, preventing the pin shaft 1011 from falling off from the pin shaft connecting hole 1024.
[0050] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A reversible unloading material box for a monorail crane, comprising a box body (2), characterized in that: Both sides of the box body (2) are fixedly connected to a lifting mechanism (1), and the lifting mechanism (1) includes a lifting plate (101) and a butterfly pressure plate (102), the lifting plate (101) is fixedly connected to the side of the box body (2), and the side of the lifting plate (101) away from the box body (2) is fixedly connected to a pin shaft (1011), and connecting holes (1012) are provided on both sides of the side of the lifting plate (101) away from the box body (2) and above the pin shaft (1011), a pin shaft connecting hole (1024) is provided in the center of the side of the butterfly pressure plate (102), and sleeves (1021) are fixedly connected to both ends of the side of the butterfly pressure plate (102), and lower stoppers (1025) are provided on both sides of the pin shaft connecting hole (1024) and fixedly connected to the side of the butterfly pressure plate (102), and the interior of the lower stopper (1025) is opened. A lower pin hole (1026) is provided, an upper stopper (1027) fixedly connected to the side of the butterfly pressure plate (102) is provided above the pin connection hole (1024), and an upper pin hole (1028) is opened inside the upper stopper (1027), the pin (1011) is inserted into the pin connection hole (1024) to movably connect the lifting plate (101) and the butterfly pressure plate (102), a lifting ring (103) is movably connected between the lower stoppers (1025) through the pin assembly (105), the sleeve (1021) is opposite to the connection hole (1012) and a movable handle (104) is inserted therein, and a latch (108) is provided on the side of the handle (104) to limit the position of the handle (104), and a lock buckle (107) is movably connected between the upper stoppers (1027) through a spring tensioning pin (106); The handle (104) comprises an upper plate (1041), a shaft (1042), a handle pin (1043), a rib plate (1044) and a baffle (1045), wherein one end of the upper plate (1041) is fixedly connected to the shaft (1042), the rib plate (1044) and the baffle (1045) are both fixedly connected to the outer side surface of the upper plate (1041), and the handle pin (1043) is fixedly connected to the outer side surface of the shaft (1042); The sleeve (1021) is provided with a socket (1022) on its outer side away from the pin connection hole (1024), and a pin groove (1023) is provided on the outer side of the sleeve (1021) at a position relative to the socket (1022). The shaft (1042) of the handle (104) is movably inserted into the sleeve (1021) and the connection hole (1012). The handle pin (1043) is movably located in the pin groove (1023). A pin (108) is passed through the side of the rib plate (1044) and the baffle (1045), and one end of the pin (108) is inserted into the socket (1022). One end of the shaft rod (1042) away from the upper plate (1041) is fixedly connected to a protrusion.
2. The reversible unloading material box for a monorail crane according to claim 1, characterized in that: The pin connecting hole (1024) includes a circular groove and a U-shaped groove, the U-shaped groove is located at the lower end of the circular groove and is connected to it, and the end of the pin (1011) away from the lifting plate (101) is fixedly connected to a circular anti-slip piece, the diameter of the circular anti-slip piece is smaller than the diameter of the circular groove and larger than the width of the U-shaped groove.
3. The reversible unloading material box for a monorail crane according to claim 1, characterized in that: The lifting ring (103) includes a lifting ear (1031) and a lifting block (1032) fixedly connected to both sides of the lower end of the lifting ear (1031), and a connecting pin hole (1033) is provided on the outer side of the lifting block (1032). The lifting block (1032) is clamped between the lower block (1025), and the pin assembly (105) passes through the lower pin hole (1026) and the connecting pin hole (1033) to movably connect the lifting block (1032) and the lower block (1025).
4. The reversible unloading material box for a monorail crane according to claim 3, characterized in that: The pin assembly (105) includes a pin rod (1051), a baffle (1052) fixed to one end of the pin rod (1051), and a diaphragm (1053) sleeved on the other end of the pin rod (1051), and the pin rod (1051) passes through the connecting pin hole (1033) and the lower pin hole (1026) on the lifting block (1032), the baffle (1052) and the diaphragm (1053) are respectively located on both sides of the lower baffle (1025), and an elastic pin (1054) is inserted into the end of the pin rod (1051) close to the diaphragm (1053).
5. The reversible unloading material box for a monorail crane according to claim 3, characterized in that: A notch is provided at the middle position of the outer side surface of the lifting ear (1031).
Citation Information
Patent Citations
Tipping type power-free self-unloading material box for mono-rail crane
CN112499470A
Turnover unloading material box for monorail crane
CN212315290U