An explosion-proof FFU fan filter unit

By designing an explosion-proof FFU fan filter unit, including a high-efficiency filter, a protective case, a breathable plate, a handle, an explosion-proof fan and a dust removal mechanism, the problem of difficulty in removing dust and dirt in the explosion-proof FFU fan filter unit in the prior art is solved, and an efficient and convenient cleaning effect is achieved.

CN111980975BActive Publication Date: 2025-04-11TKSAGE (SHENZHEN) TECH GRP CO LTD
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Patent Information

Application Number
CN202010912251.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-09-02
Publication Date
2025-04-11
Estimated Expiration
2040-09-02

AI Technical Summary

Technical Problem

The existing explosion-proof FFU fan filter unit accumulates a lot of dust and dirt after long-term use, and the opening is large, making it difficult to remove dust and dirt, which requires manual removal and cleaning, and is not cleaned.

Method used

An explosion-proof FFU fan filter unit is designed, including a high-efficiency filter, a protective case, a breathable plate, two handles and an explosion-proof fan. It is equipped with a dust removal mechanism. A complete drainage process is formed through a sealing plate, drainage fan, a conduit, a dust collecting box, a corrugated pipe and an anti-blocking filter mechanism to achieve efficient removal of internal dust and dirt.

Benefits of technology

This design makes the explosion-proof FFU fan filter unit easy to use, disassemble and assemble, and can efficiently remove internal dust and dirt, avoid the hassle of manual cleaning and improve the cleaning effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

An explosion-proof FFU fan filter unit, which relates to the technical field of FFU fan filter units. The explosion-proof FFU fan filter unit includes a high-efficiency filter; a protective shell, the protective shell is fixedly mounted on the top of the high-efficiency filter, and the top and bottom of the protective shell are both openings; a breathable plate, the breathable plate is fixedly mounted on the top of the protective shell; two handles, both of which are fixedly mounted on the top of the high-efficiency filter, and the two handles are respectively located on both sides of the protective shell; an explosion-proof fan, the explosion-proof fan is fixedly mounted in the protective shell, and the air inlet end of the explosion-proof fan is connected to the high-efficiency filter. The explosion-proof FFU fan filter unit provided by the present invention has the advantages of being relatively convenient to use, easy to disassemble and assemble, and having a good effect in removing internal dust and dirt.
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Description

Technical Field

[0001] The invention relates to the technical field of FFU fan filter units, and in particular to an explosion-proof FFU fan filter unit. Background Art

[0002] The explosion-proof FFU fan filter unit is mainly a clean room supporting equipment set up for flammable and volatile gases in some clean factories and workshops such as petroleum and chemical systems. Its main purpose is explosion-proof. The explosion-proof FFU fan filter unit is a high-tech explosion-proof product we launched by combining the top clean and explosion-proof technology in the air purification industry.

[0003] However, it is found during use that a large amount of dust and dirt is accumulated inside the existing explosion-proof FFU fan filter unit due to long-term use. The openings opened therein are usually large, making it difficult to remove the dust and dirt by the explosion-proof fan itself. Manual dismantling and cleaning is required, which is troublesome and cannot be removed thoroughly.

[0004] Therefore, it is necessary to provide a new explosion-proof FFU fan filter unit to solve the above technical problems. Summary of the invention

[0005] The technical problem solved by the invention is to provide an explosion-proof FFU fan filter unit which is convenient to use, easy to assemble and disassemble, and has a good effect of removing internal dust and dirt.

[0006] In order to solve the above technical problems, the explosion-proof FFU fan filter unit provided by the present invention includes: a high-efficiency filter; a protective shell, the protective shell is fixedly installed on the top of the high-efficiency filter, and the top and bottom of the protective shell are both openings; a breathable plate, the breathable plate is fixedly installed on the top of the protective shell; two handles, both of which are fixedly installed on the top of the high-efficiency filter, and the two handles are respectively located on both sides of the protective shell; an explosion-proof fan, the explosion-proof fan is fixedly installed in the protective shell, and the air inlet end of the explosion-proof fan is connected to the high-efficiency filter.

[0007] Preferably, a plurality of brackets are fixedly installed in the protective shell, and the plurality of brackets are all fixedly connected to the explosion-proof fan.

[0008] Preferably, the high efficiency filter is provided with a dust removal mechanism, which includes a sealing plate, a drainage fan, a first duct, a dust box, a second duct, a bellows and an anti-blocking filtering mechanism, the sealing plate flange is mounted on the top of the air permeable plate, the drainage fan is fixedly mounted on the top of the high efficiency filter, the first duct is fixedly mounted on the air inlet end of the drainage fan, the dust box is fixedly mounted on the air inlet end of the first duct, the second duct is fixedly mounted on the top of the dust box, the bellows is fixedly mounted on the air inlet end of the second duct, the air inlet end of the bellows is fixedly mounted on the top of the sealing plate, and the anti-blocking filtering mechanism is arranged on the dust box.

[0009] Preferably, the anti-blocking filtering mechanism includes a raised cover, a filter element, a fixed rod, a rotating shaft, a brush holder and a transmission mechanism, the raised cover is fixedly mounted on the bottom inner wall of the dust box, the raised cover and the first duct are correspondingly distributed, the filter element is fixedly mounted on the top of the raised cover, the fixed rod is fixedly mounted on the inner walls on both sides of the dust box, the fixed rod is located above the filter element, the rotating shaft is rotatably mounted on the fixed rod, the top and bottom ends of the rotating shaft both extend outside the fixed rod, the brush holder is fixedly mounted on the bottom end of the rotating shaft, the brush holder is located outside the filter element, and the transmission mechanism is arranged on the dust box.

[0010] Preferably, the transmission mechanism includes a first pulley, a motor, a second pulley and a synchronous belt, the first pulley is fixedly mounted on the top of the rotating shaft, the motor is fixedly mounted on the top of the dust box, the motor is located on the side of the second duct away from the protective shell, the output shaft of the motor extends into the dust box, the second pulley is fixedly mounted on the output shaft of the motor, and the synchronous belt is sleeved on the first pulley and the second pulley.

[0011] Preferably, an operation opening is provided on an inner wall of the dust box on a side away from the protective shell, and a door panel is hingedly connected to the dust box on one side of the operation opening, and the door panel is adapted to the operation opening.

[0012] Preferably, the sealing plate, the first conduit, the dust collecting box, the second conduit, the bellows and the filter element are all connected by bolts.

[0013] Compared with the related art, the explosion-proof FFU fan filter unit provided by the present invention has the following beneficial effects:

[0014] The present invention provides an explosion-proof FFU fan filter unit: a complete explosion-proof FFU fan filter unit is formed by a high-efficiency filter, a protective shell, a breathable plate, two handles and an explosion-proof fan, which can efficiently purify flammable and volatile gases in some clean plants and workshops such as petroleum and chemical systems. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0016] Figure 1 A schematic diagram of the main structure of the first embodiment of the explosion-proof FFU fan filter unit provided by the present invention;

[0017] Figure 2 A schematic diagram of the front cross-sectional structure of the first embodiment of the explosion-proof FFU fan filter unit provided by the present invention;

[0018] Figure 3 A schematic side cross-sectional structural diagram of a first embodiment of an explosion-proof FFU fan filter unit provided by the present invention;

[0019] Figure 4 A schematic diagram of the front cross-sectional structure of a second embodiment of the explosion-proof FFU fan filter unit provided by the present invention;

[0020] Figure 5 for Figure 4 Schematic diagram of the enlarged structure of part A shown in FIG.

[0021] Figure numerals: 1. high-efficiency filter; 2. protective shell; 3. breathable plate; 4. handle; 5. explosion-proof fan; 6. sealing plate; 7. drainage fan; 8. first duct; 9. dust collecting box; 10. second duct; 11. bellows; 12. cushion cover; 13. filter element; 14. fixing rod; 15. rotating shaft; 16. brush holder; 17. first pulley; 18. motor; 19. second pulley; 20. synchronous belt. DETAILED DESCRIPTION

[0022] The present invention will be further described below in conjunction with the accompanying drawings and implementation modes.

[0023] This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. After reading this specification, those skilled in the art can make non-creative modifications to this embodiment as needed, but as long as it is within the scope of the claims of the present invention, it is protected by the patent law.

[0024] First embodiment:

[0025] Please refer to Figure 1-3 The explosion-proof FFU fan filter unit includes: a high-efficiency filter 1; a protective shell 2, the protective shell 2 is fixedly mounted on the top of the high-efficiency filter 1, and the top and bottom of the protective shell 2 are both open; a breathable plate 3, the breathable plate 3 is fixedly mounted on the top of the protective shell 2; two handles 4, the two handles 4 are fixedly mounted on the top of the high-efficiency filter 1, and the two handles 4 are respectively located on both sides of the protective shell 2; an explosion-proof fan 5, the explosion-proof fan 5 is fixedly mounted in the protective shell 2, and the air inlet end of the explosion-proof fan 5 is connected to the high-efficiency filter 1. A complete explosion-proof FFU fan filter unit is formed by the high-efficiency filter 1, the protective shell 2, the breathable plate 3, the two handles 4 and the explosion-proof fan 5, which can efficiently purify the flammable and volatile gases in some clean plants and workshops such as petroleum and chemical systems.

[0026] A plurality of brackets are fixedly installed in the protective shell 2, and the plurality of brackets are fixedly connected to the explosion-proof fan 5. The use of the brackets facilitates the installation of the explosion-proof fan 5 and also makes the explosion-proof fan 5 more stable.

[0027] In this embodiment:

[0028] When in use, after installing the device, start the explosion-proof fan 5, and absorb the gas filtered by the high-efficiency filter 1 through the explosion-proof fan 5, and discharge it through the protective shell 2 and the breathable plate 3. The fixed connection methods on the device are all bolt connections, which can be dismantled and repaired during inspection.

[0029] Compared with the related art, the explosion-proof FFU fan filter unit provided by the present invention has the following beneficial effects:

[0030] The present invention provides an explosion-proof FFU fan filter unit, which forms a complete explosion-proof FFU fan filter unit through a high-efficiency filter 1, a protective shell 2, a breathable plate 3, two handles 4 and an explosion-proof fan 5. The unit can efficiently purify flammable and volatile gases in some clean plants and workshops such as petroleum and chemical systems.

[0031] Second embodiment:

[0032] Based on the explosion-proof FFU fan filter unit provided in the first embodiment of the present application, the second embodiment of the present application provides another explosion-proof FFU fan filter unit. The second embodiment is only a preferred mode of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.

[0033] The second embodiment of the present invention is further described below in conjunction with the accompanying drawings and implementation modes.

[0034] Please refer to Figure 4-5 The explosion-proof FFU fan filter unit also includes a dust removal mechanism, which is arranged on the high-efficiency filter 1. The dust removal mechanism includes a sealing plate 6, a drainage fan 7, a first duct 8, a dust box 9, a second duct 10, a bellows 11 and an anti-blocking filtering mechanism. The sealing plate 6 flange is mounted on the top of the air-permeable plate 3, the drainage fan 7 is fixedly mounted on the top of the high-efficiency filter 1, the first duct 8 is fixedly mounted on the air inlet end of the drainage fan 7, the dust box 9 is fixedly mounted on the air inlet end of the first duct 8, the second duct 10 is fixedly mounted on the top of the dust box 9, the bellows 11 is fixedly mounted on the air inlet end of the second duct 10, and the air inlet end of the bellows 11 is fixedly mounted on the top of the sealing plate 6. The anti-blocking filtering mechanism is arranged on the dust box 9, and a relatively complete drainage process is formed by the sealing plate 6, the drainage fan 7, the first duct 8, the dust box 9, the second duct 10 and the bellows 11, so that it has the ability to remove dust in the protective shell 2.

[0035] The anti-blocking filtering mechanism includes a raised cover 12, a filter element 13, a fixed rod 14, a rotating shaft 15, a brush holder 16 and a transmission mechanism. The raised cover 12 is fixedly mounted on the bottom inner wall of the dust box 9. The raised cover 12 and the first conduit 8 are distributed correspondingly. The filter element 13 is fixedly mounted on the top of the raised cover 12. The fixed rod 14 is fixedly mounted on the inner walls of both sides of the dust box 9. The fixed rod 14 is located above the filter element 13. The rotating shaft 15 is rotatably mounted on the fixed rod 14. The top and bottom ends both extend outside the fixed rod 14, and the brush holder 16 is fixedly mounted on the bottom end of the rotating shaft 15. The brush holder 16 is located outside the filter element 13, and the transmission mechanism is arranged on the dust box 9. By raising the cover 12 and the filter element 13, impurities can be filtered in the dust box 9 for easy cleaning. The raised cover 12 is used in conjunction with the brush holder 16, and the brush holder 16 brushes the outer ring of the filter element 13 to prevent the filter element 13 from being blocked. The dust brushed off is reduced by the use of the raised cover 12, reducing the possibility of secondary adsorption and improving the use effect.

[0036] The transmission mechanism includes a first pulley 17, a motor 18, a second pulley 19 and a synchronous belt 20. The first pulley 17 is fixedly mounted on the top of the rotating shaft 15, the motor 18 is fixedly mounted on the top of the dust box 9, the motor 18 is located on the side of the second duct 10 away from the protective shell 2, the output shaft of the motor 18 extends into the dust box 9, the second pulley 19 is fixedly mounted on the output shaft of the motor 18, and the synchronous belt 20 is sleeved on the first pulley 17 and the second pulley 19, and the brush holder 16 is provided with power through the use of the transmission mechanism.

[0037] An operation port is provided on the inner wall of the dust box 9 away from the protective shell 2 , and a door panel is hingedly connected to the dust box 9 on one side of the operation port. The door panel and the operation port are matched, and the use of the operation port and the door panel makes it easy for people to clean impurities in the dust box 9 .

[0038] The sealing plate 6, the first conduit 8, the dust box 9, the second conduit 10, the bellows 11 and the filter element 13 are all connected by bolts, which is convenient for people to splice and dismantle when not in use.

[0039] In this embodiment:

[0040] During the long-term operation of the equipment, impurities will flow back into the protective shell 2, which are difficult to be removed by the explosion-proof fan 5 itself. At this time, the sealing plate 6 is first installed on the breathable plate 3 by bolts to complete the top sealing, and then the high-efficiency filter 1 is closed. At this time, a relatively sealed cavity is formed in the protective shell 2;

[0041] When removing impurities: start the drainage fan 7, at this time, the air in the protective shell 2 is introduced into the dust box 9 through the bellows 11 and the second conduit 10, and the air in the dust box 9 enters the drainage fan 7 through the first conduit 8 and is discharged. The air is filtered by the filter element 13 in the dust box 9 and then discharged into the first conduit 8 through the cushion cover 12. When the air in the protective shell 2 is less, the impurities are pulled more strongly;

[0042] To avoid clogging of the filter element 13, start the motor 18, and the output shaft of the motor 18 drives the second pulley 19 to rotate. The second pulley 19 drives the first pulley 17 to rotate through the synchronous belt 20. The first pulley 17 drives the rotating shaft 15 and the brush holder 16 to rotate. The brush holder 16 brushes the outer ring of the filter element 13 to prevent the filter element 13 from being blocked. The dust brushed off is reduced by using the pad cover 12 to reduce the possibility of secondary adsorption.

[0043] Compared with the related art, the explosion-proof FFU fan filter unit provided by the present invention has the following beneficial effects:

[0044] The present invention provides an explosion-proof FFU fan filter unit, in which a relatively sealed cavity is formed in the protective shell 2 through a sealing plate 6, so as to facilitate cleaning of impurities in the protective shell 2, and then the impurities can be filtered in the dust box 9 through a raised cover 12 and a filter element 13 for easy cleaning, and the raised cover 12 is used in conjunction with a brush holder 16, and the brush holder 16 brushes the outer ring of the filter element 13 to prevent the filter element 13 from being blocked, and the dust brushed off is reduced in the possibility of secondary adsorption by the use of the raised cover 12, thereby improving the use effect.

[0045] It should be noted that the device structure and the accompanying drawings of the present invention mainly describe the principle of the present invention. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that those skilled in the art understand the principle of the above invention, they can clearly know the details of the power mechanism, power supply system and control system;

[0046] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined;

[0047] In addition, in the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances;

[0048] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0049] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. An explosion-proof FFU fan filter unit, characterized in that: include: High efficiency filter (1); A protective shell (2), wherein the protective shell (2) is fixedly mounted on the top of the high efficiency filter (1), and the top and bottom of the protective shell (2) are both open; A breathable plate (3), the breathable plate (3) being fixedly mounted on the top of the protective shell (2); Two handles (4), both handles (4) are fixedly mounted on the top of the high efficiency filter (1), and the two handles (4) are respectively located on both sides of the protective shell (2); An explosion-proof fan (5), wherein the explosion-proof fan (5) is fixedly installed in the protective shell (2), and an air inlet end of the explosion-proof fan (5) is connected to the high-efficiency filter (1); The high efficiency filter (1) is provided with a dust removal mechanism, which comprises a sealing plate (6), a drainage fan (7), a first duct (8), a dust collecting box (9), a second duct (10), a bellows (11) and an anti-blocking filtering mechanism, wherein the sealing plate (6) is flange-mounted on the top of the air permeable plate (3), the drainage fan (7) is fixedly mounted on the top of the high efficiency filter (1), the first duct (8) is fixedly mounted on the air inlet end of the drainage fan (7), the dust collecting box (9) is fixedly mounted on the air inlet end of the first duct (8), the second duct (10) is fixedly mounted on the top of the dust collecting box (9), the bellows (11) is fixedly mounted on the air inlet end of the second duct (10), the air inlet end of the bellows (11) is fixedly mounted on the top of the sealing plate (6), and the anti-blocking filtering mechanism is arranged on the dust collecting box (9); The anti-blocking filtering mechanism comprises a raised cover (12), a filter element (13), a fixed rod (14), a rotating shaft (15), a brush holder (16) and a transmission mechanism. The raised cover (12) is fixedly mounted on the bottom inner wall of the dust collecting box (9). The raised cover (12) and the first conduit (8) are correspondingly distributed. The filter element (13) is fixedly mounted on the top of the raised cover (12). The fixed rod (14) is fixedly mounted on the inner walls of both sides of the dust collecting box (9). The fixed rod (14) is located above the filter element (13). The rotating shaft (15) is rotatably mounted on the fixed rod (14). The top and bottom ends of the rotating shaft (15) both extend outside the fixed rod (14). The brush holder (16) is fixedly mounted on the bottom end of the rotating shaft (15). The brush holder (16) is located outside the filter element (13). The transmission mechanism is arranged on the dust collecting box (9).

2. The explosion-proof FFU fan filter unit according to claim 1 is characterized in that: A plurality of brackets are fixedly installed in the protective shell (2), and the plurality of brackets are all fixedly connected to the explosion-proof fan (5).

3. The explosion-proof FFU fan filter unit according to claim 1 is characterized in that: The transmission mechanism comprises a first pulley (17), a motor (18), a second pulley (19) and a synchronous belt (20); the first pulley (17) is fixedly mounted on the top of the rotating shaft (15); the motor (18) is fixedly mounted on the top of the dust collecting box (9); the motor (18) is located on a side of the second duct (10) away from the protective shell (2); the output shaft of the motor (18) extends into the dust collecting box (9); the second pulley (19) is fixedly mounted on the output shaft of the motor (18); and the synchronous belt (20) is sleeved on the first pulley (17) and the second pulley (19).

4. The explosion-proof FFU fan filter unit according to claim 1 is characterized in that: An operation opening is provided on the inner wall of the dust collecting box (9) at a side away from the protective shell (2); a door panel is hingedly connected to the dust collecting box (9) at one side of the operation opening; the door panel is adapted to the operation opening.

5. The explosion-proof FFU fan filter unit according to claim 1 is characterized in that: The sealing plate (6), the first conduit (8), the dust collecting box (9), the second conduit (10), the bellows (11) and the filter element (13) are all connected by bolts.

Citation Information

Patent Citations

  • Explosion-proof FFU fan filter unit

    CN106438509A

  • Explosion-proof FFU (fan filter unit)

    CN213870369U