A new and efficient transfer system

By designing a new efficient load transfer system including a load slider and several load transfer mechanisms, the existing load transfer machine has solved the problems of low transmission speed and high cost, and the functions of high speed, variable speed and uncertain distance transmission are realized, meeting the diversified market needs.

CN112009951BActive Publication Date: 2025-04-18XUCHANG YUTO PRINTING & PACKING
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Patent Information

Application Number
CN202010989499.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-09-18
Publication Date
2025-04-18
Estimated Expiration
2040-09-18

AI Technical Summary

Technical Problem

The existing transporters have low transmission speeds, and can only be transmitted at a fixed distance between multiple materials, and the electromagnetic transport mechanism is costly, making it difficult to meet the diversified market needs.

Method used

A new high-efficiency load transfer system is designed, including a load slider and several load transfer mechanisms. The load transfer mechanism is composed of a base, a gear member and a driving member. The gear member drives the gear member to drive the rack displacement, realizing high-speed, variable speed and uncertain distance transmission of the load slider.

Benefits of technology

It realizes high-speed transmission of the material-carrying slider, with a speed of up to 5m/s, and has the functions of high-speed, variable speed and uncertain distance transmission, meeting the market's solution to diversified needs.

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Abstract

The present invention provides a novel and efficient transfer system, including a loading slider and a plurality of loading mechanisms; the loading mechanism includes a base, a gear component and a driving component; the gear component and the driving component are both placed on the base; the driving component drives the connected gear component; the base is provided with a slide rail, and the slide rails of adjacent loading mechanisms are connected to each other; the loading slider is slidably arranged on the slide rail; the loading slider is provided with a rack; the gear component meshes and drives the rack to move along the slide rail; the length of the rack is greater than the spacing between the gear components of adjacent loading mechanisms. The novel and efficient transfer system provided by the present invention comprises a plurality of loading mechanisms spliced ​​together to form a transmission track, and the loading slider is driven by the gear component on the loading mechanism to move along the slide rail to realize material transmission. In the novel and efficient transfer system, each loading mechanism is an independent module, and is controlled by an independent module, with a fast transmission speed, and unequal spacing transmission can be realized between each loading slider; the loading mechanism can be continuously spliced ​​and extended as needed.
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Description

Technical Field

[0001] The invention relates to the technical field of material transfer equipment, and in particular to a novel and efficient material transfer system. Background Art

[0002] Existing transportation methods mostly use transfer machines for movement. There are many types of transfer machines. For example, patent CN110626768A, published on December 31, 2019, discloses a bidirectional push-block transfer machine, including a conveyor assembly, a left-hand transfer mechanism, a right-hand transfer mechanism and a transfer drive mechanism. A left-hand transfer mechanism and a right-hand transfer mechanism are arranged between the conveyor assemblies. The left-hand transfer mechanism and the right-hand transfer mechanism push the goods to move in opposite directions, and the transfer drive mechanism is connected to the left-hand transfer mechanism and the right-hand transfer mechanism. The present invention has a reasonable structure and is easy to use. The conveyor assembly, the left-hand transfer mechanism, the right-hand transfer mechanism and the transfer drive mechanism cooperate with each other to realize bidirectional transfer and transportation of goods between two conveyor lines, and has greater flexibility.

[0003] In addition, common transfer machines include fork mechanisms, conveyor belts, and electromagnetic transfer machines. However, transfer mechanisms such as fork mechanisms and conveyor belts have low transmission speeds and can only transfer multiple materials at a fixed distance; while electromagnetic transfer mechanisms are expensive. Therefore, a new type of transfer system is needed to meet the diverse needs of the market. Summary of the invention

[0004] In order to solve the diversified market demands for transfer machines mentioned in the background technology, the present invention provides a new type of efficient transfer system, including a loading slider and a plurality of transfer mechanisms;

[0005] Wherein, the transfer mechanism comprises a base, a gear component and a driving component; the gear component and the driving component are both placed on the base; the driving component is drivingly connected to the gear component;

[0006] The base is provided with a slide rail, and the slide rails of adjacent transfer mechanisms are connected to each other; the object-carrying slider is slidably arranged on the slide rail;

[0007] The object-carrying sliding block is provided with a rack; the gear member is engaged to drive the rack to move along the slide rail; the length of the rack is greater than the spacing between the gear members of the adjacent transfer mechanisms.

[0008] Further, the gear member includes a driving gear and a driven gear;

[0009] The driving gear and the driven gear are both hinged to the base through a rotating shaft; the driving gear drives the driven gear to rotate synchronously;

[0010] At least one of the driving gear and the driven gear is meshed to drive the rack to move along the slide rail.

[0011] Furthermore, the gear component includes a plurality of driven gears.

[0012] Furthermore, the rotating shafts on the driving gear and the driven gear are both provided with synchronous wheels; and the synchronous wheels on the driving gear and the driven gear are connected via a synchronous belt.

[0013] Furthermore, the base is provided with a tensioning wheel; the tensioning wheel is located on one side of the synchronous belt between the driving gear and the driven gear.

[0014] Furthermore, the base is provided with two tensioning wheels.

[0015] Furthermore, the driving component is a servo motor; the servo motor is drivingly connected to the driving gear.

[0016] Furthermore, a synchronous wheel is provided on the driving shaft of the servo motor; another synchronous wheel matching the synchronous wheel on the driving shaft is provided on the rotating shaft of the driving gear, and the two synchronous wheels are connected by a synchronous belt.

[0017] Furthermore, the servo motor is equipped with a servo motor reducer.

[0018] Furthermore, the transfer mechanism is provided with a loading slider sensor.

[0019] Its working principle: according to actual needs, the slide rails of multiple transfer mechanisms are spliced ​​into a transfer transmission line. After the servo motor is decelerated by the reducer, the synchronous wheel and the synchronous belt transmit power to the gear component, and the gear component drives the rack to move back and forth to realize the movement of the loading slider. When the loading slider moves from the slide rail of the previous transfer mechanism to the slide rail of the next loading slider, the transfer distance and speed of the loading slider can be adjusted by controlling the speed and operation time of the servo motor, so as to realize high-speed, variable-speed, and variable-distance transmission between different transfer platforms, and the speed can reach 5m / s.

[0020] The new efficient transfer system provided by the present invention has several transfer mechanisms spliced ​​together to form a transmission track, and the object-carrying slider is driven by the gear component on the transfer mechanism to move along the slide rail to realize material transmission. In this new efficient transfer system, each transfer mechanism is an independent module, which is controlled by an independent module, has a fast transmission speed, and can realize unequal spacing transmission between each object-carrying slider; the transfer mechanism can be continuously spliced ​​and extended as needed. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0022] Figure 1 A schematic diagram of the structure of a novel high-efficiency transfer system provided by the present invention;

[0023] Figure 2 A three-dimensional schematic diagram of a single transfer mechanism and a loading slider;

[0024] Figure 3 for Figure 2 Side view of.

[0025] Reference numerals:

[0026] 10 Carrying slider 11 Rack 20 Transfer mechanism 21 Base

[0027] 22 Slide rail 23 Driving gear 24 Driven gear 25 Synchronous wheel

[0028] 26 Synchronous belt 27 Tensioner 28 Servo motor 29 Carrying slider sensor DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0031] The present invention provides a novel and efficient transfer system, comprising a loading slider 10 and a plurality of transfer mechanisms 20;

[0032] The transfer mechanism 20 includes a base 21, a gear component and a driving component; the gear component and the driving component are both placed on the base 21; the driving component is drivingly connected to the gear component;

[0033] The base 21 is provided with a slide rail 22, and the slide rails 22 of adjacent transfer mechanisms 20 are connected to each other; the object-carrying slider 10 is slidably disposed on the slide rail 22;

[0034] The object-carrying slide block 10 is provided with a rack 11 ; the gear member is engaged to drive the rack 11 to move along the slide rail 22 ; the length of the rack 11 is greater than the spacing between the gear members of the adjacent transfer mechanisms 20 .

[0035] When implementing it, Figure 1-Figure 3 As shown, the loading slider 10 includes a loading platform and a slider fixed to the bottom of the loading platform, the loading platform is used to carry materials, the slider is nested on the slide rail 22, and can be displaced along the slide rail 22; a rack 11 is fixed to the bottom of the loading slider 10, the rack 11 can be engaged with the gear component on the transfer mechanism 20, and the gear component is rotated to drive the loading slider 10 to move forward and backward, and the length of the rack 11 is greater than the spacing between the gear components of adjacent transfer mechanisms 20, ensuring that the loading slider 10 can be driven by the gear component of the previous transfer mechanism 20 to move to the gear component of the next transfer mechanism 20 and continue to move.

[0036] When in use, according to actual needs, the slide rails 22 of multiple transfer mechanisms 20 are spliced ​​into a transfer transmission line, and the object loading slider 10 is driven by the gear components of the transfer mechanism 20 to move from the previous transfer mechanism 20 to the next recording mechanism 20 along the slide rail 22.

[0037] Preferably, the gear member includes a driving gear 23 and a driven gear 24;

[0038] The driving gear 23 and the driven gear 24 are both hinged to the base 21 through a rotating shaft; the driving gear 23 drives the driven gear 24 to rotate synchronously;

[0039] At least one of the driving gear 23 and the driven gear 24 meshes to drive the rack 11 to move along the slide rail 22 .

[0040] When implementing it, Figure 2 and Figure 3 As shown, the driving gear 23 and the driven gear 24 are installed on the bearing seat of the base 21 through a rotating shaft; the driving gear 23 rotates under the drive of the driving component, and the driving gear 23 can drive the driven gear 24 to rotate synchronously; the rack 11 is located on the upper side of the driving gear 23 and the driven gear 24, and is displaced under the drive of the driving gear 23 and / or the driven gear 24.

[0041] Preferably, the gear member includes a plurality of driven gears 24. In specific implementation, those skilled in the art may set a plurality of driven gears 24, so that the rack 11 can be displaced under the drive of the plurality of driven gears 24, and the plurality of driven gears 24 can drive each other to realize synchronous rotation.

[0042] Preferably, the rotating shafts on the driving gear 23 and the driven gear 24 are both provided with synchronous wheels 25 ; the synchronous wheels 25 on the driving gear 23 and the driven gear 24 are connected via a synchronous belt 26 .

[0043] Furthermore, the base 21 is provided with a tensioning wheel 27 ; the tensioning wheel 27 is located on one side of the synchronous belt 26 between the driving gear 23 and the driven gear 24 .

[0044] Furthermore, the base 21 is provided with two tensioning wheels 27 .

[0045] When implementing it, Figure 2 and Figure 3 As shown, matching synchronous wheels 25 are provided on the rotating shafts of the driving gear 23 and the driven gear 24, and a synchronous belt 26 is sleeved between the synchronous wheels 25; the driving gear 23 and the driven gear 24 realize synchronous rotation through the connection structure of the synchronous belt 26 and the synchronous wheel 25.

[0046] Two tensioning wheels 27 are provided on the base 21 , and the tensioning wheels 27 are used to adjust the tightness of the synchronous belt 26 .

[0047] Preferably, the driving component is a servo motor 28 ; the servo motor 28 is drivingly connected to the driving gear 23 .

[0048] Furthermore, a synchronous wheel 25 is provided on the driving shaft of the servo motor 28 ; another synchronous wheel 25 matching the synchronous wheel 25 on the driving shaft is provided on the rotating shaft of the driving gear 23 , and the two synchronous wheels 25 are connected by a synchronous belt 26 .

[0049] Furthermore, the servo motor 28 is equipped with a servo motor reducer.

[0050] When implementing it, Figure 2 and Figure 3 As shown, the servo motor 28 is fixedly mounted on the base 21 ; a synchronous wheel 25 is mounted on the driving shaft of the servo motor 28 , a matching synchronous wheel 25 is mounted on the end of the rotating shaft of the driving gear 23 , a synchronous belt 26 is sleeved between the two synchronous wheels 25 , and the driving gear 23 is driven by the servo motor 28 .

[0051] Preferably, the transfer mechanism 20 is provided with a loading slider sensor 29 .

[0052] When implementing it, Figure 3 As shown, a loading slider sensor 29 is provided on the transfer mechanism 20 , and the loading slider sensor 29 is used to detect whether the loading slider sensor 29 is displaced on the transfer mechanism 20 .

[0053] Although the terms such as slide block, rack, transfer mechanism, base, slide rail, driving gear, driven gear, synchronous wheel, synchronous belt, tension wheel and servo motor are used more frequently in this article, the possibility of using other terms is not excluded. The use of these terms is only for more convenient description and explanation of the essence of the present invention; interpreting them as any additional limitation is contrary to the spirit of the present invention.

[0054] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A new type of efficient transfer system, characterized by: It includes a loading slide block and two or more loading and unloading mechanisms; Wherein, the transfer mechanism comprises a base, a gear component and a driving component; the gear component and the driving component are both placed on the base; the driving component is drivingly connected to the gear component; The base is provided with a slide rail, and the slide rails of adjacent transfer mechanisms are connected to each other; the object-carrying slider is slidably arranged on the slide rail; The object-carrying slide block is provided with a rack; the gear member is engaged to drive the rack to move along the slide rail; the length of the rack is greater than the spacing between the gear members of the adjacent transfer mechanisms; The gear member includes a driving gear and a driven gear; The driving gear and the driven gear are both hinged to the base through a rotating shaft; the driving gear drives the driven gear to rotate synchronously; At least one of the driving gear and the driven gear is meshed to drive the rack to move along the slide rail; the gear component includes a plurality of driven gears; the rotating shafts on the driving gear and the driven gear are both provided with synchronous wheels; the synchronous wheels on the driving gear and the driven gear are connected by a synchronous belt; the base is provided with a tensioning wheel; the tensioning wheel is located on one side of the synchronous belt between the driving gear and the driven gear; the base is provided with two tensioning wheels; the transfer mechanism is provided with a load-carrying slider sensor.

2. The novel high-efficiency transfer system according to claim 1 is characterized in that: The driving component is a servo motor; the servo motor is drivingly connected to the driving gear.

3. The novel high-efficiency transfer system according to claim 2 is characterized in that: A synchronous wheel is arranged on the driving shaft of the servo motor; another synchronous wheel matching the synchronous wheel on the driving shaft is arranged on the rotating shaft of the driving gear, and the two synchronous wheels are connected by a synchronous belt.

4. The novel high-efficiency transfer system according to claim 2 is characterized in that: The servo motor is equipped with a servo motor reducer.

Citation Information

Patent Citations

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