A rotary drum separate storage ash bunker

By designing a rotary drum sub-storage ash bin, the rotary bin body and screw conveyor are used to achieve uniform dispersion and smooth unloading of ash, which solves the blockage and dust problems of existing ash bins when dealing with lightweight and fluffy fly ash, and improves the efficiency of the ash bin and the environmental protection effect.

CN112010057BActive Publication Date: 2025-06-24JIUQUAN HANXIN TECH CO LTD
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Patent Information

Application Number
CN201910473583.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-06-01
Publication Date
2025-06-24
Estimated Expiration
2039-06-01

AI Technical Summary

Technical Problem

When dealing with lightweight, fluffy and easy-to-clamp fly ash, existing ash storage is prone to problems such as clogging the ash unloading port, high manual ash unloading strength, and serious dust, which leads to inconvenient treatment and is unfavorable to the environment and personnel health.

Method used

A rotary drum sub-storage ash bin is designed, which is divided into several small bins through the rotary bin body, combined with a spiral-type lowered bin body chassis and a screw conveyor to achieve uniform dispersion and smooth unloading of ash, avoiding the clogging and dust problems of ash bin.

Benefits of technology

It realizes efficient ash unloading of the ash bin, avoids clogging and dust problems of the ash bin, reduces the intensity of manual ash unloading, and improves the efficiency of the ash bin and environmental protection effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN112010057B_ABST
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Abstract

The present invention relates to a rotary drum storage ash bunker, which includes a bunker chassis, an ash bunker support and a rotary bunker that are connected together. The bunker chassis is provided with a square seat, and a central rotating shaft is installed in the square seat; a pressure-bearing bearing is installed on the central rotating shaft; the rotary bunker is provided with an ash inlet, and a ash distributing cap is arranged below the ash inlet; a central sleeve is arranged below the ash distributing cap, and several partition plates are evenly distributed on the central sleeve, and the space between the central sleeve and the rotary bunker is evenly divided into several small bins by the several partition plates; a driven gear ring meshed with a driving gear is arranged on the outer side of the rotary bunker where the ash distributing cap is located; a hollow rotating shaft is arranged in the central sleeve; three bunker positioning devices are evenly distributed on the middle floor of the ash bunker support; a maintenance opening and an ash discharge opening are left on the bottom floor of the bunker chassis; an insertion plate valve is installed at the ash discharge opening, and a screw conveyor with a telescopic chute is arranged below the insertion plate valve. The ash discharge of the present invention is easy, not blocked, does not store ash, has little ash discharge dust, and is convenient for transporting the accumulated ash outwards.
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Description

Technical Field

[0001] The present invention relates to the technical field of dust removal and environmental protection, and particularly to a rotary drum separate storage ash bin. Background Art

[0002] In the production and processing industry, a large amount of fly ash impurities with a large number of filaments are often generated. Due to the accumulated ash having different particle sizes, being light, fluffy, and having strong water absorption, it is easy to agglomerate into a cake shape in a short time under humid environments or continuous impacts during ash storage, and basically loses its fluidity, making it unsuitable for the overall storage treatment method. Therefore, the treatment of such accumulated ash is a major problem in the processing industry.

[0003] Currently, the commonly used accumulated ash storage bins are all steel fixed temporary storage bins. If a fixed temporary storage bin is forcibly used to handle such accumulated ash, it will cause many inconveniences during the collection and transportation process, and the existing drawbacks are as follows: (1) The existing ash bin has a structural form of a traditional cylinder (round or square, etc.) plus a cone, and the volume of the bin body is usually large. The cone design at the bottom of the bin body makes it easy to generate throttling during ash unloading, and has extremely high requirements for the fluidity of the ash; (2) The ash discharge valve is usually installed at the bottom of the bin cone. Although the slope of the cone is greater than the flowing angle of the accumulated ash, due to the easy agglomeration characteristics of the ash itself, it does not have the condition of natural flow after agglomeration, resulting in the blockage of the ash discharge port and the inability to discharge ash; (3) Once the ash discharge port of the existing ash bin is blocked, manual ash discharge is required, which not only has a large workload for personnel but also generates a large amount of dust, which is extremely unfavorable to the health of personnel and the factory environment; (4) The bin content is prone to ash accumulation, and manual cleaning of the accumulated ash is required after ash discharge, resulting in waste of labor. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to provide a rotary drum separate storage ash bin that is easy to discharge ash, does not get blocked, does not store ash, has little dust during ash discharge, and is convenient for the external transportation of accumulated ash.

[0005] To solve the above problems, a rotary drum storage ash bunker according to the present invention is characterized in that: the ash bunker includes a bunker chassis and an ash bunker support connected together, and a rotary bunker in the shape of a cylinder placed on the bunker chassis; a square seat placed on the ash bunker support is provided at the bottom of the bunker chassis, and a central rotating shaft is installed in the square seat; a pressure-bearing bearing is installed on the central rotating shaft; an ash inlet is provided at the center of the top of the rotary bunker, and a ash distributing cap is provided below the ash inlet; a central sleeve is provided below the ash distributing cap, and several partition plates are evenly distributed on the central sleeve, and the space between the central sleeve and the rotary bunker is evenly divided into several small bins by the several partition plates; a driven gear ring is provided on the outer side of the rotary bunker where the ash distributing cap is located, and the driven gear ring meshes with a driving gear; a hollow rotating shaft is provided in the central sleeve, and the hollow rotating shaft is connected to the central rotating shaft; three bunker positioning devices forming a three-jaw chuck type positioning structure are evenly distributed on the middle floor of the ash bunker support; a maintenance opening and an ash discharge opening are left on the bottom floor of the bunker chassis; a flap valve is installed at the lower end of the ash discharge opening, and a screw conveyor is provided below the flap valve; a telescopic chute is connected to the outlet of the screw conveyor.

[0006] The surface of the bunker chassis is spirally descending.

[0007] The ash discharge openings correspond to the small bins one by one, and the cross-sectional size of the small bins is slightly smaller than the size of the ash discharge openings.

[0008] A maintenance opening is left at the center of the bottom floor of the bunker chassis.

[0009] The present invention has the following advantages compared with the prior art:

[0010] 1. In the present invention, the rotary bunker is divided into several small bins, and the cross-sectional size of the small bins is slightly smaller than the size of the ash discharge openings; when discharging ash, the ash discharge openings correspond to each small bin in turn, forming a direct ash discharge channel. Even if the ash in the small bins is caked, the ash discharge can be smooth, without bridging, blocking, or ash accumulation.

[0011] 2. In the present invention, the surface of the bunker chassis is spirally descending, and the rotary bunker rotates at a constant speed when discharging ash, reducing the rotary ash discharge resistance and lowering the energy consumption of the speed reducer.

[0012] 3. The present invention has a fully enclosed structure, minimizing dust leakage during the ash storage and discharge processes as much as possible.

[0013] 4. In the present invention, an ash distributing cap is provided below the ash inlet, which can evenly disperse the ash entering the ash bunker into the rotary bunker.

[0014] 5. In the present invention, a maintenance opening is left at the center of the bottom floor of the bunker chassis, facilitating the maintenance of the equipment.

[0015] 6. An airslide valve is installed at the lower end of the ash discharge port of the present invention, and a screw conveyor is provided below the airslide valve; a telescopic chute is connected to the outlet of the screw conveyor to facilitate the external transportation of accumulated ash. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.

[0017] Figure 1 It is the front view of the present invention.

[0018] Figure 2 It is the sectional view taken along line A - A of the present invention.

[0019] Figure 3 It is the sectional view taken along line B - B of the present invention.

[0020] Figure 4 It is the sectional view taken along line C - C of the present invention.

[0021] Figure 5 It is the sectional view taken along line E - E of the present invention.

[0022] Figure 6 It is the axonometric drawing of the present invention.

[0023] In the figures: 1 - ash inlet, 2 - ash distributing cap, 3 - rotating silo body, 4 - driven gear ring, 5 - silo body positioning device, 6 - driving gear, 7 - silo body chassis, 8 - central sleeve, 9 - inspection opening, 10 - pressure - bearing, 11 - hollow rotating shaft, 12 - ash silo support, 13 - ash discharge port, 14 - screw conveyor, 15 - telescopic chute, 16 - airslide valve. SPECIFIC EMBODIMENTS

[0024] As Figures 1 - 6As shown in the figure, a rotary drum storage ash bunker, which includes a bunker chassis 7 and an ash bunker support 12 connected together, and a rotary bunker body 3 in the shape of a cylinder placed on the bunker chassis 7. The bottom of the bunker chassis 7 is provided with a square seat placed on the ash bunker support 12, and a central rotating shaft is installed inside the square seat; a pressure-bearing bearing 10 is installed on the central rotating shaft; an ash inlet 1 is provided at the central position of the top of the rotary bunker body 3, and a ash distributing cap 2 is provided below the ash inlet 1; a central sleeve 8 is provided below the ash distributing cap 2, and several partition plates are evenly distributed on the central sleeve 8, and the space between the central sleeve 8 and the rotary bunker body 3 is evenly divided into several small bins by the several partition plates; a driven gear ring 4 is provided on the outside of the rotary bunker body 3 where the ash distributing cap 2 is located, and the driven gear ring 4 meshes with a driving gear 6; a hollow rotating shaft 11 is provided inside the central sleeve 8, and the hollow rotating shaft 11 is connected to the central rotating shaft; three bunker positioning devices 5 forming a three-jaw chuck type positioning structure are evenly distributed on the middle floor plate of the ash bunker support 12; a maintenance port 9 and a ash discharge port 13 are left on the bottom floor plate of the bunker chassis 7; a slide gate valve 16 is installed at the lower end of the ash discharge port 13, and a screw conveyor 14 is provided below the slide gate valve 16; a telescopic chute 15 is connected to the outlet of the screw conveyor 14.

[0025] Among them: the surface of the bunker chassis 7 is spirally descending.

[0026] The ash discharge ports 13 correspond to the small bins one by one, and the cross-sectional size of the small bins is slightly smaller than the size of the ash discharge ports 13.

[0027] A maintenance port 9 is left at the center of the bottom floor plate of the bunker chassis 7.

[0028] During the whole using process of the present invention, it is in two states, one is the ash storage state, and the other is the ash discharge state.

[0029] When in the ash storage state, the ash bunker is stationary. After the ash enters the ash inlet 1 and falls to the ash distribution section, at this time the ash distributing cap 2 evenly distributes the ash into each small bin of the rotary bunker body 3. At this time, the slide gate valve 16 is closed, the screw conveyor 14 is in a non-working state, and the ash in the rotary bunker body 3 gradually increases.

[0030] When the ash bunker is full of ash, the truck is in place. At this time, the ash discharge starts and it is in the ash discharge state. The motors connected to the driving gear 6 and the screw conveyor 14 are powered on, the slide gate valve 16 is opened, the driving gear 6 rotates, driving the driven gear ring 4 to rotate, and the rotary bunker body 3 connected to the driven gear ring rotates. The ash enters the screw conveyor 14 through the ash discharge port 13 and is discharged into the truck through the telescopic chute 15. After the ash discharge is completed, the ash bunker returns to the ash storage state.

Claims

1. A rotary drum storage ash bunker, characterized in that: The ash silo includes a silo body chassis (7) and an ash silo support (12) connected together, and a rotating silo body (3) in the shape of a cylinder placed on the silo body chassis (7); a square seat placed on the ash silo support (12) is provided at the bottom of the silo body chassis (7), and a central rotating shaft is installed inside the square seat; a pressure-bearing bearing (10) is installed on the central rotating shaft; a dust inlet (1) is provided at the central position of the top of the rotating silo body (3), and a dust distributing cap (2) is provided below the dust inlet (1); a central sleeve (8) is provided below the dust distributing cap (2), several partition plates are evenly distributed on the central sleeve (8), and the space between the central sleeve (8) and the rotating silo body (3) is evenly divided into several small bins by the several partition plates; a driven gear ring (4) is provided on the outer side of the rotating silo body (3) where the dust distributing cap (2) is located, and the driven gear ring (4) meshes with a driving gear (6); a hollow rotating shaft (11) is provided inside the central sleeve (8), and the hollow rotating shaft (11) is connected to the central rotating shaft; three silo body positioning devices (5) forming a three-jaw chuck type positioning structure are evenly distributed on the middle floor of the ash silo support (12); a maintenance opening (9) and an ash discharge port (13) are left on the bottom floor of the silo body chassis (7); a flap valve (16) is installed at the lower end of the ash discharge port (13), and a screw conveyor (14) is provided below the flap valve (16); a telescopic chute (15) is connected to the outlet of the screw conveyor (14); the surface of the silo body chassis (7) descends in a spiral shape; the ash discharge port (13) corresponds to each small bin one by one, and the cross-sectional dimension of the small bin is slightly smaller than the dimension of the ash discharge port (13).

2. The rotary drum storage ash bunker according to claim 1, characterized in that: A maintenance opening (9) is left at the center of the bottom floor of the silo body chassis (7).

Citation Information

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