Vertical modular X-axis expansion table

Abstract

The present invention discloses a vertical modular X-axis expansion workbench, wherein a slide rail unit is fixedly connected above the base unit; a workbench unit is fixedly connected above the slide rail unit; a water trough unit is fixedly connected below the end of the slide rail unit; there are a number of base units, which are fixedly connected directly below a slide rail unit; there are two water trough units, which are fixedly connected at both ends of the slide rail unit; the slide plate is a rectangular workbench substrate, and a number of slider positioning adjustment seats are fixedly connected on its lower surface; a number of slider positioning adjustment seats are respectively connected with sliders; a rack group is fixedly connected at the middle position of two rows of slider positioning adjustment seats on the lower surface of the slide plate; the slider and the rack group are slidably connected with the base unit. Beneficial effects: can greatly improve work efficiency, reduce operating costs, realize rapid switching between general equipment and special machines, and realize one-time clamping and full-length processing of long shafts, beams, and profile parts.

Description

Technical Field

[0001] The invention relates to the field of machinery, and in particular to a vertical modular X-axis expansion workbench. Background Art

[0002] In industrial automation production, related cross beams, vertical beams, columns, logistics channel keels, transmission shafts and other super-long parts (2-10M) are mostly used in agricultural machinery, power engineering, heavy machinery, steel profile processing and other fields. At present, there is no special processing equipment and devices for such super-long parts, and there is no corresponding special equipment; only large gantry equipment can be used for processing, which leads to excessively high processing costs and cannot meet product cost control and market competition. Summary of the invention

[0003] The purpose of the present invention is to provide a vertical modular X-axis expansion workbench which has a reasonable structure, is easy to use, can greatly improve work efficiency, reduce operating costs, can realize rapid switching between general equipment and special machines, and can realize one-time clamping and full-length processing of long shafts, beams, and profile parts.

[0004] The present invention is achieved through the following technical solutions:

[0005] A vertical modular X-axis expansion workbench of the present invention comprises a workbench unit, a slide rail unit, a base unit and a water trough unit, wherein: the slide rail unit is fixedly mounted and connected on the top of the base unit; the slide rail unit is mounted and connected on the top of the workbench unit; the water trough unit is fixedly mounted and connected below the end of the slide rail unit; there are a number of base units, which are fixedly connected directly below a slide rail unit; there are two water trough units, which are respectively fixedly connected at the two end positions of the slide rail unit; the workbench unit comprises a slide plate, a slider positioning and adjustment seat, a slider, a rack group and a protective sheet metal; the slide plate is a rectangular workbench substrate, and a number of slider positioning and adjustment seats are fixedly connected on its lower surface; a number of slider positioning and adjustment seats are divided into two rows and are evenly arranged on both sides of the slide plate; a number of slider positioning and adjustment seats are respectively mounted and connected with sliders; a rack group is fixedly connected at the middle position of the two rows of slider positioning and adjustment seats on the lower surface of the slide plate; a protective sheet metal is respectively fixedly connected at the two end positions of the slide plate; the slider and the rack group are slidably connected to the base unit.

[0006] Preferably: the slide rail unit includes a linear rail base group, a gear, a reducer, a motor and a guide water trough; a plurality of guide water troughs are fixedly connected at the lower positions on both sides of the slide rail unit; a reducer is fixedly connected inside the linear rail base group; the reducer is located at the center of the linear rail base group, its output shaft is located in the inner cavity of the linear rail base group, and the input shaft is located below the linear rail base group; the input shaft of the reducer is assembled and connected to the motor; the output shaft of the reducer is assembled and fixedly connected to the gear; the gear is meshed and assembled with the rack group; the slider is located on the back of the slide plate.

[0007] Preferably: the base unit includes a frame body, a frame plate, an adjustment seat, an adjustment pad and a ground foot; a plurality of frame plates are fixedly connected to the top of the frame body; two adjustment seats and two adjustment pads are arranged on one frame plate; the adjustment seat and the adjustment pad are respectively arranged on both sides of a frame plate; the ground foot is fixedly connected at the four corners below the frame body; a rectangular groove is arranged on the frame plate, and the linear rail base group is fixedly connected to the rectangular groove.

[0008] Preferably: the water receiving trough unit includes a water receiving trough, a water tank and a water receiving trough frame; the water tank is connected to the water receiving trough frame; the water receiving trough is fixedly connected to the top of the water receiving trough frame; a through hole is provided on the water receiving trough, which is connected to the internal cavity of the water tank; there are two water receiving troughs, which are fixedly connected to the bottom of the diversion trough and are located at both ends of the linear rail base group.

[0009] Preferably: a front stopper is fixedly connected to the upper surface of the slide plate; the front stopper is fixedly connected to an edge position of one end of the slide plate.

[0010] Preferably: a buffer block is fixedly connected to the upper surface of the linear rail base assembly; the buffer block is fixedly connected to an edge position of one end of the linear rail base assembly.

[0011] Preferably, the skateboard is made of a plurality of base plates spliced ​​and fixedly connected, and the base plates are rectangular plates; the rack assembly comprises a plurality of racks, and the plurality of racks are fixedly connected end to end in a straight line.

[0012] Preferably, the linear rail base group includes a plurality of linear rail bases, and the plurality of linear rail bases are fixedly connected end to end in a straight line.

[0013] Preferably: a handle is provided on the water tank; the water tank is movably connected to the water tank frame; and a support foot is fixedly connected to the lower part of the water tank frame.

[0014] Preferably: the protective sheet metal is a rectangular sheet metal part; two protective sheet metals are respectively fixedly connected to the end faces of the two ends of the slide plate and are arranged parallel to the slide plate.

[0015] The beneficial effects of the present invention are: reasonable structure, easy use, can greatly improve work efficiency, reduce operating costs, can realize rapid switching between general equipment and special machines, and realize full-length processing of long shafts, beams, and profile parts by one-time clamping. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 : A schematic diagram of the structural connection of the present invention;

[0017] Figure 2 : A top view of the workbench unit of the present invention;

[0018] Figure 3 : A front view of the workbench unit of the present invention;

[0019] Figure 4 : Bottom view of the workbench unit of the present invention;

[0020] Figure 5 : A top view of the slide rail unit of the present invention;

[0021] Figure 6 : A front view of the slide rail unit of the present invention;

[0022] Figure 7 : A schematic cross-sectional view of the slide rail unit of the present invention;

[0023] Figure 8 : A schematic diagram of the three-dimensional structure of the base unit of the present invention;

[0024] Fig. 9 : A schematic diagram of the three-dimensional structure of the water tank unit of the present invention;

[0025] In the figure: 1-workbench unit, 2-slide rail unit, 3-base unit, 4-water trough unit, 11-slide plate, 12-slider positioning adjustment seat, 13-slider, 14-rack group, 15-protective sheet metal, 16-front block, 21-linear rail base group, 22-gear, 23-reducer, 24-motor, 25-water guide trough, 26-buffer block, 31-frame, 32-frame plate, 33-adjustment seat, 34-adjustment pad, 35-foot, 41-water trough, 42-water tank, 43-water trough frame. DETAILED DESCRIPTION

[0026] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments:

[0027] Example: Figure 1-9As shown, a vertical modular X-axis expansion workbench includes a workbench unit 1, a slide rail unit 2, a base unit 3 and a water tank unit 4, wherein: the upper part of the base unit 3 is fixedly connected with the slide rail unit 2; the upper part of the slide rail unit 2 is connected with the workbench unit 1; the lower part of the end of the slide rail unit 2 is fixedly connected with the water tank unit 4; there are a plurality of base units 3, which are fixedly connected directly below a slide rail unit 2; there are two water tank units 4, which are fixedly connected at the two ends of the slide rail unit 2; the workbench unit 1 includes a slide plate 11, a slider positioning adjustment seat 12, a slide The slide plate 11 is a rectangular workbench substrate, and a plurality of slider positioning adjustment seats 12 are fixedly connected to its lower surface; the plurality of slider positioning adjustment seats 12 are divided into two rows and are evenly arranged on both sides of the slide plate 11; the plurality of slider positioning adjustment seats 12 are respectively equipped with sliders 13; a rack group 14 is fixedly connected to the middle position of the two rows of slider positioning adjustment seats 12 on the lower surface of the slide plate 11; a protective sheet metal 15 is fixedly connected to the two ends of the slide plate 11; the slider 13 and the rack group 14 are slidably connected to the base unit 3.

[0028] Among them: the slide rail unit 2 includes a linear rail base group 21, a gear 22, a reducer 23, a motor 24 and a guide water trough 25; a plurality of guide water troughs 25 are fixedly connected at the lower positions on both sides of the slide rail unit 2; the interior of the linear rail base group 21 is fixedly connected with a reducer 23; the reducer 23 is located at the center of the linear rail base group 21, its output shaft is located in the inner cavity of the linear rail base group 21, and the input shaft is located below the linear rail base group 21; the input shaft of the reducer 23 is assembled and connected with the motor 24; the output shaft of the reducer 23 is assembled and fixedly connected with the gear 22; the gear 22 is meshed and assembled with the rack group 14; the slider 13 is located on the back of the slide plate 11.

[0029] Wherein: the base unit 3 includes a frame body 31, a frame plate 32, an adjustment seat 33, an adjustment pad 34 and a foot 35; a plurality of frame plates 32 are fixedly connected to the top of the frame body 31; two adjustment seats 33 and two adjustment pads 34 are arranged on one frame plate 32; the adjustment seat 33 and the adjustment pad 34 are respectively arranged at the two sides of one frame plate 32; the foot 35 is fixedly connected at the four corners of the bottom of the frame body 31; a rectangular groove is arranged on the frame plate 32, and the linear rail base group 21 is fixedly connected at the rectangular groove.

[0030] Among them: the water receiving trough unit 4 includes a water receiving trough 41, a water tank 42 and a water receiving trough frame 43; the water tank 42 is connected to the water receiving trough frame 43; the water receiving trough 41 is fixedly connected to the top of the water receiving trough frame 43; a through hole is provided on the water receiving trough 41, and the through hole is connected to the internal cavity of the water tank 42; there are two water receiving troughs 41, which are fixedly connected to the bottom of the diversion trough 25 and are located at the two ends of the linear rail base group 21.

[0031] Wherein: a front stopper 16 is fixedly connected to the upper surface of the skateboard 11; the front stopper 16 is fixedly connected to the edge position of one end of the skateboard 11; wherein: a buffer block 26 is fixedly connected to the upper surface of the linear rail base group 21; the buffer block 26 is fixedly connected to the edge position of one end of the linear rail base group 21; wherein: the skateboard 11 is made of a plurality of substrates spliced ​​and fixedly connected, and the substrate is a rectangular plate; the rack group 14 includes a plurality of racks, and the plurality of racks are fixedly connected in a straight line end to end; wherein: the linear rail base group 21 includes a plurality of linear rail bases, and the plurality of linear rail bases are fixedly connected in a straight line end to end; wherein: a handle is provided on the water tank 42; the water tank 42 is movably connected to the water trough frame 43; a support foot is fixedly connected to the lower part of the water trough frame 43; wherein: the protective sheet metal 15 is a rectangular sheet metal part; two protective sheet metals 15 are respectively fixedly connected to the end faces at both ends of the skateboard 11, and are arranged parallel to the skateboard 11.

[0032] During operation: the present invention is arranged on one side of the feed end of the vertical machining center, and then the workpiece is fixed on the slide 11 of the worktable unit 1, and then the gear 22 of the slide unit 2 drives the rack set 14 of the worktable unit 1, thereby driving the worktable unit 1 to move toward the vertical machining center in the X-axis direction to realize the feeding of the workpiece; the base unit 3 realizes the support of the present invention, and the water tank 25 of the slide unit 2 and the water tank unit 4 collect the cutting fluid and coolant during processing and store them in the water tank 42; wherein, the front stop block 16 realizes the limitation of the workpiece, and the buffer block 26 realizes the limitation of the worktable unit 1.

[0033] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A vertical modular X-axis expansion workbench, comprising a workbench unit (1), a slide rail unit (2), a base unit (3) and a water tank unit (4), characterized in that: The top of the base unit (3) is fixedly connected to a slide rail unit (2); the top of the slide rail unit (2) is fixedly connected to a workbench unit (1); the bottom of the end of the slide rail unit (2) is fixedly connected to a water tank unit (4); there are a plurality of base units (3), which are fixedly connected directly below a slide rail unit (2); there are two water tank units (4), which are fixedly connected at both ends of the slide rail unit (2); the workbench unit (1) comprises a slide plate (11), a slide block positioning adjustment seat (12), a slide block (13), a rack group (14) and a protective sheet metal (15); the slide The plate (11) is a rectangular workbench base plate, and a plurality of slider positioning and adjustment seats (12) are fixedly connected on the lower surface thereof; the slider positioning and adjustment seats (12) are divided into two rows and are evenly arranged on both sides of the slide plate (11); the slider positioning and adjustment seats (12) are respectively equipped with sliders (13); a rack group (14) is fixedly connected at the middle position of the two rows of slider positioning and adjustment seats (12) on the lower surface of the slide plate (11); a protective sheet metal (15) is fixedly connected at the two ends of the slide plate (11); the slider (13) and the rack group (14) are equipped with a base unit (3) for sliding connection; The slide rail unit (2) comprises a linear rail base group (21), a gear (22), a reducer (23), a motor (24) and a water diversion trough (25); a plurality of water diversion troughs (25) are fixedly connected at the lower positions on both sides of the slide rail unit (2); a reducer (23) is fixedly connected inside the linear rail base group (21); the reducer (23) is located at the center of the linear rail base group (21), its output shaft is located in the inner cavity of the linear rail base group (21), and its input shaft is located below the linear rail base group (21); the input shaft of the reducer (23) is fitted and connected to the motor (24); the output shaft of the reducer (23) is fitted and fixedly connected to the gear (22); the gear (22) is meshed and fitted with the rack group (14); the slider (13) is located on the back of the slide plate (11); The base unit (3) comprises a frame body (31), a frame plate (32), an adjustment seat (33), an adjustment pad (34) and a foot (35); a plurality of frame plates (32) are fixedly connected above the frame body (31); two adjustment seats (33) and two adjustment pads (34) are arranged on one frame plate (32); the adjustment seat (33) and the adjustment pad (34) are respectively arranged at two sides of one frame plate (32); the foot (35) is fixedly connected at the four corners below the frame body (31); a rectangular groove is arranged on the frame plate (32), and the linear rail base group (21) is fixedly connected to the rectangular groove; The water receiving trough unit (4) comprises a water receiving trough (41), a water tank (42) and a water receiving trough frame (43); the water tank (42) is connected to the water receiving trough frame (43); the water receiving trough (41) is fixedly connected to the top of the water receiving trough frame (43); a through hole is provided on the water receiving trough (41), and the through hole is connected to the internal cavity of the water tank (42); there are two water receiving troughs (41), which are respectively fixedly connected to the bottom of the guide water trough (25) and located at the two ends of the linear rail base group (21).

2. The vertical modular X-axis expansion workbench according to claim 1, characterized in that: A front stopper (16) is fixedly connected to the upper surface of the slide plate (11); the front stopper (16) is fixedly connected to an edge position of one end of the slide plate (11).

3. The vertical modular X-axis expansion workbench according to claim 1, characterized in that: A buffer block (26) is fixedly connected to the upper surface of the linear rail base group (21); the buffer block (26) is fixedly connected to an edge position of one end of the linear rail base group (21).

4. The vertical modular X-axis expansion workbench according to claim 1, characterized in that: The slide plate (11) is made by splicing and fixing a plurality of base plates, the base plates being rectangular plates; the rack set (14) comprises a plurality of racks, the plurality of racks being fixedly connected end to end in a straight line.

5. The vertical modular X-axis expansion workbench according to claim 1, characterized in that: The linear rail base group (21) comprises a plurality of linear rail bases, and the plurality of linear rail bases are fixedly connected end to end in a straight line.

6. The vertical modular X-axis expansion workbench according to claim 3, characterized in that: The water tank (42) is provided with a handle; the water tank (42) is movably connected to the water tank frame (43); and a support foot is fixedly connected below the water tank frame (43).

7. The vertical modular X-axis expansion workbench according to claim 1, characterized in that: The protective sheet metal (15) is a rectangular sheet metal part; the two protective sheet metals (15) are respectively fixedly connected to the end surfaces at both ends of the slide plate (11) and are arranged in parallel with the slide plate (11).

Images