An inductive crease detection device for cigarette hard box packaging
By designing an inductive crease detection device packaged in hard box for cigarettes, the problem of large errors caused by experience in crease detection in the prior art is solved, automatic detection is realized, and detection accuracy and work efficiency are improved.
Patent Information
- Application Number
- CN202011064389.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-30
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2040-09-30
Smart Images

Figure CN112027243B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of detection equipment, and in particular relates to an inductive crease detection device for a hard box packaging of cigarettes. Background Art
[0002] Implementing the creasing process on cigarette hard box packaging, that is, on the printed cardboard or plate cardboard, effectively controls the deformation or breakage of the cardboard, creates the ability to fold and fold again, and makes it have the same performance as a "hinge". Good quality creases are used on high-speed packaging machines for smooth packaging, and the appearance is flat and full after forming, and the folding corners are straight and upright. Therefore, the quality and performance of the creases ultimately determine the forming effect of cigarette packaging and the normal performance of the packaging machine's production capacity. On high-speed automatic packaging lines, unqualified paper boxes often appear, which increases the scrap rate. The main factor causing the above phenomenon is the inappropriate crease depth of the cardboard after creasing.
[0003] Therefore, when the packaging paper of the hard box enters the factory, the depth of the crease will be tested to see if it meets the standard. At present, the crease detection is generally done by experienced inspectors visually and touching, and comparing with the standard crease depth card to see if it meets the standard. Manual inspection has low work efficiency, and each person has different standards, resulting in large errors. Summary of the invention
[0004] The purpose of the present invention is to provide an inductive crease detection device for cigarette hard box packaging to solve the problem that the existing crease detection relies on the experience of the detection personnel, and the standards of each person are different, which is prone to errors and low work efficiency.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an inductive crease detection device for cigarette hard box packaging, comprising a support frame, a conveying mechanism, a detection mechanism and a central controller, the conveying mechanism comprising a conveyor belt, the conveyor belt is evenly provided with grooves, the size of the grooves is consistent with the size of the standard cigarette box hard packaging paper, a first rotating shaft is installed on one side of the conveying mechanism, a first frame is rotatably installed on the other end of the first rotating shaft, a first cylindrical gear is fixedly installed on the first rotating shaft, a second cylindrical gear is arranged on the left side of the first cylindrical gear, the first cylindrical gear is meshed with the second cylindrical gear, and the center of the second cylindrical gear is located at A second rotating shaft is fixedly inserted therethrough, one end of the second rotating shaft is mounted on the first frame, and the other end is mounted on the second frame, a first driving wheel is mounted on the second rotating shaft between the second cylindrical gear and the first frame, a first driven wheel is arranged above the first driving wheel, a conveyor belt is tensioned between the first driving wheel and the first driven wheel, a third rotating shaft is fixedly inserted therethrough at the center position of the first driven wheel, one end of the third rotating shaft is rotatably mounted on the first frame, and the other end is fixedly connected to a sector gear, a rotatably connected stabilizing frame is arranged on the third rotating shaft between the sector gear and the first driven wheel, and one end of the stabilizing frame is fixedly connected to the supporting frame;
[0006] The detection mechanism includes a detector, which is arranged just above the conveyor belt. The distance between the detector and the conveyor belt is equal to half of the distance between the center positions of the two grooves. A crease groove is arranged on the lower end face of the detector. The size and position of the crease groove are the same as the crease strip on the standard cigarette box hard packaging paper. Sensors are respectively arranged at both ends and the middle position of the crease groove. A spring is fixedly connected to the upper end of the detector, and the other end of the spring is fixedly connected to the support frame. The end of the detector close to the fan gear is fixedly connected to a rack, and the number of teeth of the rack is equal to the number of teeth of the fan gear. The rack and the fan gear are arranged in coordination to convert the circular motion of the fan gear into the linear motion of the rack, thereby enabling the detector to move downward. A control panel is arranged on the side of the support frame away from the fan gear, and a control panel is arranged on the side of the support frame away from the fan gear. The sensor is electrically connected to the central controller.
[0007] Further, the conveying mechanism includes a third frame, a fourth frame, and a fifth frame. The interior of the third frame is a hollow structure. A stepper motor is arranged in the third frame. A second driving wheel is arranged between the third frame and the fourth frame. A fourth rotating shaft is inserted through the second driving wheel at a fixed center position. One end of the fourth rotating shaft is connected to the output shaft of the stepper motor, and the other end is rotatably connected to the fourth frame. A second driven wheel is arranged on one side of the second driving wheel. The center position of the second driven wheel is fixedly inserted through the first rotating shaft. One end of the first rotating shaft is installed on the fifth frame. The conveyor belt is tensioned on the second driving wheel and the second driven wheel. The stepper motor drives the second driving wheel to rotate, so that the conveyor belt moves forward at the same speed, thereby driving the second driven wheel to rotate. The rotation of the second driven wheel drives the first cylindrical gear to rotate. Through the meshing of the first cylindrical gear and the second cylindrical gear, the second cylindrical gear is driven to rotate in the opposite direction. The rotation of the second cylindrical gear drives the first driving wheel to rotate, thereby driving the rotation of the conveyor belt, so that the first driven wheel rotates, and the fan gear rotates.
[0008] Furthermore, the groove is provided with positioning edges, which include a first positioning edge, a second positioning edge, and a third positioning edge, and a channel is provided in the middle of the second positioning edge.
[0009] Furthermore, a cylinder is provided in the support frame, the central controller is electrically connected to the cylinder, a push rod is provided at one end of the cylinder close to the conveyor belt, a through hole is provided at the front end of the support frame, the position of the through hole corresponds to the position of the push rod, and the size of the through hole is not less than the size of the push rod, and the position of the push rod corresponds to the channel, so that when the push rod is in operation, it can pass through the channel to push the hard packaging paper of the cigarette box with unqualified inspection results.
[0010] Furthermore, a support plate is provided directly below the detector, and the support plate is attached to the bottom of the conveyor belt. One end of the support plate is fixedly connected to the support frame, and the other end is fixedly connected to the inclined plate. A collecting box is provided directly below the inclined plate, and the support plate can support the conveyor belt; a displacement sensor is provided at the lower end of the inclined plate, and the displacement sensor is electrically connected to the central controller. When the unqualified cigarette box hard packaging paper in the collection box is accumulated to two-thirds, the displacement sensor transmits a signal to the central controller, and the central controller transmits a signal on the headquarters display. After receiving the signal, the staff takes away the collection box and replaces it with an empty collection box.
[0011] Furthermore, a positioning hole is provided at the front end of the support frame, a positioning column is slidably inserted into the positioning hole, and the lower end of the positioning column is fixedly connected to the upper end of the detector.
[0012] Furthermore, a status indicator light is provided on the top of the support frame, and the status indicator light is electrically connected to the central controller. The status indicator light is provided with two states, a green light is displayed during normal operation, and a red light is displayed during abnormal operation.
[0013] Technical effects and advantages of the present invention:
[0014] 1. The inductive crease detection device for cigarette hard-box packaging drives the conveyor belt to rotate through a stepper motor, which drives the conveyor belt to rotate, thereby driving the fan gear to rotate, so that the rack moves downward, and the detector moves downward. When the groove on the conveyor belt is just below the detector, the lower surface of the detector fits with the upper surface of the hard packaging paper of the cigarette box to be detected, so that the crease strip on the hard packaging paper of the cigarette box to be detected fits with the crease groove on the detector. At this time, the conveyor belt stops moving forward and moves forward again after the detector completes the detection. Automated transportation and detection increase the accuracy of detection, reduce the use of workers, and improve the efficiency of the entire process.
[0015] 2. Through the push rod and collection box, the hard packaging paper of the cigarette boxes can be classified and processed after inspection.
[0016] 3. Through the displacement sensor set at the lower end of the inclined plate, the staff in the control room can know whether the collection box is full.
[0017] 4. Through the status indicator light, the staff can know the status of the inductive crease detection device of the cigarette hard box packaging more intuitively and quickly. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention can be further illustrated by the non-limiting examples given in the accompanying drawings;
[0019] Figure 1 This is a detection state diagram of an embodiment of an inductive crease detection device for cigarette hard box packaging of the present invention;
[0020] Figure 2 It is a front structural schematic diagram of the present invention;
[0021] Figure 3 It is a side structural schematic diagram of the present invention;
[0022] Figure 4 It is a schematic diagram of the rear structure of the present invention;
[0023] Figure 5 It is a schematic diagram of the detector structure of the present invention;
[0024] Figure 6 for Figure 2 A schematic diagram of the enlarged structure at A in the middle;
[0025] Figure 7 It is a schematic diagram of the push rod structure of the present invention;
[0026] Figure 8 A partial cross-sectional view of a crease groove of the present invention;
[0027] Fig. 9 A bottom view of the detector of the present invention;
[0028] Description of labels:
[0029] 1-Stepper Motor 4-Grooves
[0030] 201-first frame 501-first positioning edge
[0031] 202-second frame 502-second positioning edge
[0032] 203-third rack 503-third positioning edge
[0033] 204-4th rack 6-channel
[0034] 205- fifth frame 701- first driving wheel
[0035] 206-support frame 702-first driven wheel
[0036] 3-Conveyor belt 703-Second driving wheel
[0037] 704- second driven wheel 19- positioning hole
[0038] 8-Conveyor belt 20-Cylinder
[0039] 9-sector gear 21-push rod
[0040] 101- first rotating shaft 211- through hole
[0041] 102- Second rotating shaft 22- Central controller
[0042] 103- third rotating shaft 23- supporting plate
[0043] 104- fourth rotating shaft 24- inclined plate
[0044] 11- first cylindrical gear 25- collection box
[0045] 12- Second cylindrical gear 26- Displacement sensor
[0046] 13- rack 27- status indicator
[0047] 14-Detector 28-Control Panel
[0048] 15- Spring 29- Cigarette box hard wrapping paper
[0049] 16-crease groove 30-crease strip
[0050] 17-Sensor 31-Stabilizer
[0051] 18-Positioning column DETAILED DESCRIPTION
[0052] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0053] The present invention provides Figure 1-Figure 9The inductive crease detection device for cigarette hard box packaging shown in the figure includes a support frame 206, a conveying mechanism, a detection mechanism and a central controller 22. The conveying mechanism includes a conveyor belt 3, on which grooves 4 are evenly arranged. The size of the grooves 4 is consistent with the size of the standard cigarette box hard packaging paper 29. The grooves 4 are provided with positioning edges, and the positioning edges include a first positioning edge 501, a second positioning edge 502, and a third positioning edge 503. A channel 6 is arranged in the middle of the second positioning edge 502. A first rotating shaft 101 is fixedly installed on one side of the conveying mechanism, and a first frame 201 is rotatably installed on the other end of the first rotating shaft 101. A first cylindrical gear 11 is keyed to the first rotating shaft 101, and a second cylindrical gear 12 is arranged on the left side of the first cylindrical gear 11. The first cylindrical gear 11 is meshed with the second cylindrical gear 12, and the second cylindrical gear 12 is fixedly interspersed with a second rotating shaft 102 at a center position thereof, one end of the second rotating shaft 102 is rotatably mounted on the first frame 201, and the other end is rotatably mounted with the second frame 202, a first driving wheel 701 is keyed to the two rotating shafts between the second cylindrical gear 12 and the first frame 201, a first driven wheel 702 is arranged above the first driving wheel 701, a conveyor belt 8 is tensioned between the first driving wheel 701 and the first driven wheel 702, a third rotating shaft 103 is fixedly interspersed with the first driven wheel 702 at a center position thereof, one end of the third rotating shaft 103 is rotatably mounted on the first frame 201, and the other end is keyed to a fan gear 9, and the fan gear 9 and A rotatably connected stabilizing frame 31 is provided on the third rotating shaft 103 between the first driven wheels 702, one end of the stabilizing frame 31 is fixedly connected to the support frame 206, a central controller 22 is provided in the support frame 206, a cylinder 20 is provided in the support frame 206, the central controller 22 is electrically connected to the cylinder 20, a push rod 21 is provided at one end of the cylinder 20 close to the conveyor belt 3, a through hole 211 is provided at the front end of the support frame 206, the position of the through hole 211 corresponds to the position of the push rod 21, and the aperture of the through hole 211 is not less than the cross-sectional circular diameter of the push rod 21, the position of the push rod 21 corresponds to the position of the channel 6, a status indicator light 27 is provided on the top of the support frame 206, and the status indicator light 27 is electrically connected to the central controller 22; the conveying mechanism includes a third The frame 203, the fourth frame 204, and the fifth frame 205, the interior of the third frame 203 is a hollow structure, a stepper motor 1 is arranged in the third frame 203, a second driving wheel 703 is arranged between the third frame 203 and the fourth frame 204, the center position of the second driving wheel 703 is fixedly interspersed with a fourth rotating shaft 104, one end of the fourth rotating shaft 104 is connected to the output shaft of the stepper motor 1, and the other end is rotatably connected to the fourth frame 204, a second driven wheel 704 is arranged on one side of the second driving wheel 703, the center position of the second driven wheel 704 is fixedly interspersed with the first rotating shaft 101, one end of the first rotating shaft 101 is installed on the fifth frame 205, and the conveyor belt 3 is tensioned on the second driving wheel 703 and the second driven wheel 704.
[0054] The detection mechanism includes a detector 14, which is arranged just above the conveyor belt 3. The distance between the detector 14 and the conveyor belt 3 is equal to half of the distance between the center positions of the two grooves 4. A support plate 23 is arranged just below the detector 14. The support plate 23 is attached to the bottom of the conveyor belt 3. One end of the support plate 23 is fixedly connected to the support frame 206, and the other end is fixedly connected to the inclined plate 24. A collection box 25 is arranged just below the inclined plate 24. A displacement sensor 26 is arranged at the lower end of the inclined plate 24. The displacement sensor 26 is electrically connected to the central controller 22. The lower end surface of the detector 14 is provided with a fold groove 16. The size and position of the fold groove 16 are consistent with the fold groove on the standard cigarette box hard packaging paper 29. The trace 30 is the same, and sensors 17 are provided at both ends and the middle position of the fold groove 16. The sensor 17 is electrically connected to the central controller 22. Three springs 15 are fixedly connected to the upper end of the detector 14, and the other ends of the three springs 15 are fixedly connected to the support frame 206. The end of the detector 14 close to the fan gear 9 is fixedly connected to the rack 13, and the number of teeth of the rack 13 is equal to the number of teeth of the fan gear 9. The rack 13 is meshed with the fan gear 9. A control panel 28 is provided on the side of the support frame 206 away from the fan gear 9. A positioning hole 19 is provided at the front end of the support frame 206. A positioning column 18 is slidably inserted into the positioning hole 19, and the lower end of the positioning column 18 is fixedly connected to the upper end of the detector 14.
[0055] The method of use of the present invention is as follows:
[0056] The inductive crease detection device for cigarette hard-box packaging is used to place the cigarette hard-packing paper 29 to be detected in the groove 4 of the conveyor belt 3 manually or mechanically. The cigarette hard-packing paper 29 to be detected is placed in the correct position by positioning the positioning edge. The central controller 22 controls the intermittent rotation of the stepper motor 1. The second driving wheel 703 rotates in the clockwise direction through the drive of the stepper motor 1, so that the conveyor belt 3 moves to the right at a certain frequency, thereby driving the second driven wheel 704 to rotate in the clockwise direction. The second driven wheel 704 also causes the first cylindrical gear 11 to rotate in the clockwise direction. The first cylindrical gear 11 and the second cylindrical gear 1 2 is meshed and connected, so that the second cylindrical gear 12 rotates in the counterclockwise direction, so that the first driving wheel 701 rotates in the counterclockwise direction, so that the conveyor belt 8 rotates in the counterclockwise direction, driving the first driven wheel 702 in the counterclockwise direction, so that the fan gear 9 rotates in the counterclockwise direction. At this time, when the fan gear 9 rotates one circle, the distance between the two grooves 4 of the conveyor belt 3 is equal to half of the distance between the third positioning edges 503 of the two grooves 4 in the absence of external force. When the fan gear 9 rotates to the gearless part and the conveyor belt 3 advances to half of the distance between the third positioning edges 503 of the two grooves 4, the fan gear 9 rotates to the gearless part and the conveyor belt 3 advances to half of the distance between the third positioning edges 503 of the two grooves 4, The first tooth of the gear 9 meshes with the first tooth of the rack 13 from bottom to top and starts to run, so that the detector 14 starts to move downward. When the groove 4 on the conveyor belt 3 is just below the detector 14, it is considered to have reached the fixed point. At this time, the lower surface of the detector 14 fits with the upper surface of the cigarette box hard packaging paper 29 to be detected, so that the fold strip 30 on the cigarette box hard packaging paper 29 to be detected fits with the fold groove 16 on the detector 14. At this time, the central controller 22 controls the stepper motor 1 to stop rotating and the conveyor belt 3 stops moving. After the detector 14 completes the detection, if the detection result is qualified, the detector 14 transmits a qualified signal to the central controller 22, and the central controller 22 controls the stepper motor 1 to stop rotating. The motor 1 drives the conveyor belt 3 to continue to move forward, and the qualified cigarette box hard packaging paper 29 moves forward to enter the next process. If the test result is unqualified, the detector 14 sends an unqualified signal to the central controller 22. The central controller 22 controls the cylinder 20, so that the cylinder 20 pushes the push rod 21 to move outward. The push rod 21 pushes the unqualified cigarette box hard packaging paper 29 through the channel 6, so that the unqualified cigarette box hard packaging paper 29 moves outward and falls into the collection box 25 through the inclined plate 24. When the top end of the push rod 21 reaches the outer edge of the conveyor belt 3, the cylinder 20 retracts the push rod 21 and returns to the starting point. The conveyor belt 3 continues to move forward and continues to detect the next cigarette box hard packaging paper 29.
[0057] There are three detection situations:
[0058] The first detection situation: when the groove 4 reaches the fixed point, if the crease strip 30 on the cigarette box hard packaging paper 29 to be detected does not fit the crease groove 16 on the detector 14, it means that the overall size of the cigarette box hard packaging paper 29 is unqualified, the crease strip 30 on the cigarette box hard packaging paper 29 cannot touch the sensor 17 in the crease groove 16, and the central controller 22 cannot receive the signal of the sensor 17, and it is determined that the cigarette box hard packaging paper 29 being detected is unqualified;
[0059] The second situation: when the groove 4 reaches the fixed point, if the crease strip 30 on the cigarette box hard packaging paper 29 to be tested fits the crease groove 16 on the detector 14, but the crease depth is not enough, the three sensors 17 at the two ends and the middle position of the crease groove 16 cannot be touched, or one or two sensors 17 are touched, the central controller 22 cannot receive the signals sent by the three sensors 17 at the same time, and determines that the cigarette box hard packaging paper 29 being tested is unqualified;
[0060] The third situation: when the groove 4 reaches the fixed point, if the crease strip 30 on the cigarette box hard packaging paper 29 to be tested fits with the crease groove 16 on the detector 14, the crease strip 30 can touch the three sensors 17 at the same time, and the central controller 22 receives the signals sent by the three sensors 17 at the same time, and determines that the cigarette box hard packaging paper 29 being tested is qualified.
[0061] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An inductive crease detection device for cigarette hard box packaging, characterized in that: The invention comprises a supporting frame, a conveying mechanism, a detecting mechanism and a central controller. The conveying mechanism comprises a conveying belt, grooves are evenly arranged on the conveying belt, and the size of the grooves is consistent with the size of the standard cigarette box hard packaging paper. A first rotating shaft is installed on one side of the conveying mechanism, and a first frame is rotatably installed on the other end of the first rotating shaft. A first cylindrical gear is fixedly installed on the first rotating shaft, and a second cylindrical gear is arranged on the left side of the first cylindrical gear. The first cylindrical gear meshes with the second cylindrical gear, and a second rotating shaft is fixedly inserted at the center position of the second cylindrical gear, and one end of the second rotating shaft is provided with a The first frame is mounted on the first frame, and the second frame is mounted on the other end. The first driving wheel is mounted on the second rotating shaft between the second cylindrical gear and the first frame. The first driven wheel is arranged above the first driving wheel. A conveyor belt is stretched between the first driving wheel and the first driven wheel. The first driven wheel is fixedly interspersed with a third rotating shaft at the center position of the circle. One end of the third rotating shaft is rotatably mounted on the first frame, and the other end is fixedly connected with a sector gear. A rotatably connected stabilizing frame is arranged on the third rotating shaft between the sector gear and the first driven wheel, and one end of the stabilizing frame is fixedly connected with the supporting frame. The detection mechanism includes a detector, which is arranged just above the conveyor belt. The distance between the detector and the conveyor belt is equal to half of the distance between the center positions of the two grooves. A crease groove is arranged on the lower end surface of the detector. The size and position of the crease groove are the same as the crease strip on the standard cigarette box hard packaging paper. Sensors are respectively arranged at both ends and the middle position of the crease groove. A spring is fixedly connected to the upper end of the detector, and the other end of the spring is fixedly connected to the support frame. A rack is fixedly connected to one end of the detector close to the fan gear, and the number of teeth of the rack is equal to the number of teeth of the fan gear. The rack and the fan gear are arranged in coordination. A control panel is arranged on the side of the support frame away from the fan gear, and the sensor is electrically connected to the central controller; a positioning hole is arranged at the front end of the support frame, and a positioning column is slidably inserted into the positioning hole, and the lower end of the positioning column is fixedly connected to the upper end of the detector.
2. The inductive crease detection device for cigarette hard box packaging according to claim 1, characterized in that: The conveying mechanism also includes a third frame, a fourth frame, and a fifth frame. The interior of the third frame is a hollow structure. A stepper motor is arranged in the third frame. A second driving wheel is arranged between the third frame and the fourth frame. A fourth rotating shaft is inserted through the second driving wheel at a fixed center position. One end of the fourth rotating shaft is connected to the output shaft of the stepper motor, and the other end is rotatably connected to the fourth frame. A second driven wheel is arranged on one side of the second driving wheel. The center position of the second driven wheel is fixed and inserted through the first rotating shaft. One end of the first rotating shaft is installed on the fifth frame. The conveyor belt is tensioned on the second driving wheel and the second driven wheel.
3. The inductive crease detection device for cigarette hard box packaging according to claim 2, characterized in that: The groove is provided with positioning edges, which include a first positioning edge, a second positioning edge, and a third positioning edge, and a channel is arranged in the middle of the second positioning edge.
4. The inductive crease detection device for cigarette hard box packaging according to claim 3, characterized in that: A cylinder is arranged in the support frame, the central controller is electrically connected to the cylinder, a push rod is arranged at one end of the cylinder close to the conveyor belt, a through hole is arranged at the front end of the support frame, the position of the through hole corresponds to the position of the push rod, and the size of the through hole is not less than the size of the push rod, and the position of the push rod corresponds to the channel.
5. The inductive crease detection device for cigarette hard box packaging according to claim 4, characterized in that: A support plate is arranged directly below the detector, and the support plate is attached to the bottom of the conveyor belt. One end of the support plate is fixedly connected to the support frame, and the other end is fixedly connected to the inclined plate.
6. The inductive crease detection device for cigarette hard box packaging according to claim 5, characterized in that: A collection box is arranged directly below the inclined plate, and a displacement sensor is arranged at the lower end of the inclined plate. The displacement sensor is electrically connected to the central controller.
7. The inductive crease detection device for cigarette hard box packaging according to claim 1, characterized in that: A status indicator light is arranged on the top of the support frame, and the status indicator light is electrically connected to the central controller.
Citation Information
Patent Citations
Induction type crease detection device for hard box packaging for cigarettes
CN212667861U