Stepless speed regulator based on differential transmission / power confluence mechanism and its energy-saving system
By adopting a stepless speed regulator based on a differential transmission/power convergence mechanism in the power load system, integrating multifunctional adjustment and energy recovery, the problems of low efficiency, poor reliability and energy waste of the power load system in the prior art are solved, and efficient and flexible power management is achieved.
Patent Information
- Application Number
- CN202010465941.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Priority Date
- 2019-07-29
- Filing Date
- 2020-05-21
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2040-05-21
AI Technical Summary
The prior art has vibration and noise problems in the power load system, low system efficiency, only speed reduction adjustment, low speed regulation accuracy, lack of torque variable function and energy recovery capabilities, resulting in poor system reliability and serious energy waste.
The stepless speed regulator based on the differential transmission/power convergence mechanism is adopted, and the stepless speed regulation, torque conversion, energy recovery, power mixing and power stepless power distribution functions are integrated. The power regulation/speed regulation motor and planetary gear set are used to achieve flexible adjustment and energy recovery of power load.
It realizes efficient regulation and energy recovery of the power load system, improves the reliability and efficiency of the system, reduces energy waste, and is suitable for large power load equipment such as fans and water pumps.
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Figure CN112081883B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of stepless speed regulation and power load adaptation, such as stepless speed regulators, power distribution / convergence devices, dual-path / multi-stage power allocation devices and energy recovery devices in rotating power and its load systems (such as fans, pumps, various transportation vehicles and various mechanical equipment, etc.), and to a power regulation / speed regulator and its super energy-saving system that integrates some or all of the functions of stepless speed regulation, torque conversion, energy recovery, power mixing, distributed power configuration and stepless power allocation, and in particular, a stepless speed regulator and its energy-saving system based on a differential transmission / power converging mechanism. Background Art
[0002] In the past decade, the rapidly developed permanent magnet coupling speed regulator has gradually been recognized by experts and the market in the field of centrifugal load speed regulation, energy saving and emission reduction, but it also has obvious shortcomings and deficiencies. Since 2009, the inventor has successively obtained authorization for more than ten invention patents in the field of permanent magnet coupling speed regulator, and self-raised funds to build a factory and form mass production. It has been widely used and well received in the energy saving and emission reduction of industrial centrifugal load systems (fans, water pumps, etc.), making great progress in the energy-saving technology level. However, in the process of promotion, it is gradually realized that the permanent magnet coupling speed regulator has many advantages, but it also has the following shortcomings that are difficult to overcome: First, because its active and passive disks are air-gap coupled cantilever beam structures, and are subject to the design limitations of the axial installation size of the equipment, it is bound to produce severe vibration and noise under high power and / or high speed conditions. The noise makes the system reliability relatively poor; secondly, the system efficiency is low, especially under the conditions of low rated speed, high power and more speed reduction, the energy proportional to the percentage of speed reduction will become a large amount of heat consumed on the metal conductor disk, and the average actual working total useful efficiency of its power load system is generally less than 60%, especially for high-power models, because the system needs to add cooling devices, the cost also increases, and the reliability is greatly reduced; thirdly, it can only adjust the speed down, not the speed up; fourthly, the speed regulation accuracy is relatively low; fifthly, there is no torque conversion or self-locking function between the active (power) shaft and the passive (load) shaft, and the application is greatly limited.
[0003] High-voltage, high-power motor inverters are also widely used in the field of energy conservation and emission reduction of centrifugal load systems. However, due to high requirements for the operating environment (constant temperature and humidity), they occupy a large space, have poor reliability, and consume a lot of energy. Due to the constraints of their working efficiency characteristics, the average actual working total useful efficiency of power load systems in most frequency bands is significantly lower than the rated efficiency, generally less than 60%. Inverters also produce serious power harmonic pollution, and high-voltage inverter equipment is expensive, requires special maintenance, has huge operating costs and many other shortcomings, and is also widely criticized.
[0004] Hydraulic coupling speed regulators are also widely used in adjustable centrifugal load and non-centrifugal load systems (such as fans, water pumps, ball mills, feeders, conveyor belts, tunneling machines, drilling machines, elevators, air compressors, etc.). This is because the average actual working total useful efficiency of their power load systems is relatively lower, and their speed regulation range is small. The loss of hydraulic medium consumables is large and it pollutes the environment, which makes the technology even more backward.
[0005] The above-mentioned traditional speed regulator energy-saving technology is only applicable to the "big horse pulling a small cart" system, which is not conducive to improving system efficiency and causing waste of resource allocation. On the other hand, for high-power systems, during the load speed reduction adjustment process, it can only reduce the power consumed by the load, but cannot improve the output efficiency of the power system. It will also cause the power system to significantly reduce the working efficiency, making the system energy consumption and heat generation serious. These heats are not only difficult to recycle, but also need to be equipped with cooling devices. While greatly increasing the cost investment, the system reliability is also significantly reduced. In other words, for the current large-scale power load system, especially large-scale centrifugal equipment such as fan pumps, even if energy-saving equipment such as frequency converters, permanent magnet speed regulators, and hydraulic couplings are installed, the average actual total useful efficiency of the power load system will generally not exceed 65%, or even lower, which is a huge waste. In addition, due to the matching problem between power and load in common power and load systems, serious energy or power waste will also occur. Therefore, in order to solve the long-standing "difficult" problems in the above-mentioned energy-saving and emission-reduction technology fields, traditional speed regulation / speed-changing products and their energy-saving and emission-reduction technologies are in urgent need of innovation, and comprehensive measures should be taken to address the existing "pain points". It is very necessary to develop and produce a new generation of stepless speed regulation based on differential transmission / power confluence mechanisms and stepless speed regulators and their energy-saving systems based on differential transmission / power confluence mechanisms. Summary of the invention
[0006] The present invention attempts to fundamentally solve the shortcomings and problems of the above-mentioned traditional automatic transmissions, permanent magnet coupling speed regulators, frequency converters and hydraulic coupling speed regulators, and at the same time integrates practical speed regulation, torque change, soft start, dual-channel (or multi-channel / multi-stage) rotational power synthesis, convergence / divergence between power sources, power regulation, and energy recovery during deceleration / braking / downhill. It is a multi-functional machine that can not only achieve stepless speed regulation and torque change, but also has higher-level power convergence / divergence, energy recovery and power regulation and deployment capabilities. The present invention includes a variety of optional technical solutions, and the technical solutions are selected according to actual needs or the number of functional modes. That is to say, whether the present invention is applied to the transformation of an existing power load system or to a new power load system, there are targeted or technical solutions with different configurations that can be selected to achieve the purpose of technological improvement and progress. On the one hand, the present invention includes various technical solutions with different configurations based on the power configuration concept of "doing the best, giving enough and consuming less, giving more and then recycling"; on the other hand, the present invention also includes a variety of technical solutions with different configurations built with a more advanced and innovative energy-saving concept of "doing what one can, giving as much as needed, and never wasting" as the functional goal, so as to abandon the traditional "big horse pulling a small cart" that must be followed due to the need to meet the cold start, that is, "the rated power of the power source ≥ the rated power of the load (1+the power redundancy factor of the system required for cold start 15-20%), the rated power of the speed regulating energy-saving equipment ≥ the rated power of the load The traditional power configuration scheme of "rate" is used to establish an innovative energy-saving power load configuration scheme, namely "rated power of main power source + rated power of power regulation / speed regulation motor ≥ rated power of load"; in addition, the present invention also includes that according to actual needs, or to solve the situation where ultra-large power power equipment is difficult, at least two power sources, namely hybrid / distributed power configuration schemes, are used to solve the problem of driving ultra-large loads, or to solve the problem of high energy consumption of under-load operation of "big horse pulling a small cart" under load conditions that change at any time, especially for large or ultra-large power equipment, the overall operating efficiency of the system is seriously reduced due to the reduced speed operation. In summary, the present invention opens up a new and complete technical solution for energy conservation and emission reduction, and makes it possible to build a super energy-saving intelligent power load system.
[0007] It is more intelligent, more functional and innovative in the following aspects: First, during the startup process, the main power source does not work first, and the power regulation / speed regulation motor works first to realize the load soft start function; second, during the normal operation of the power load system, the output speed and torque of the power regulation / speed regulation motor are controlled, and the purpose of adjusting the load speed and power is achieved through the power confluence mechanism, so as to solve the problem that the speed reduction caused by the application of traditional energy-saving technologies in constant speed power systems will lead to reduced system efficiency and serious energy consumption; third, especially in the variable frequency energy-saving system of high-voltage and high-power power loads, since the power regulation / speed regulation motor can use a different voltage level and a smaller power model from the main power source, it is easier to use high-reliability and low-cost medium and low-voltage power regulation / speed regulation motors and their inverters, and it is easier and more cost-effective to realize energy-saving transformation of traditional high-voltage and high-power motor systems, and to build large-scale more reasonably and intensively. The resource allocation of the power system of the load; Fourth, distributed hybrid power can be used to replace a single main power source to provide power for large loads, making the power configuration scheme of large loads more diversified and more conducive to improving the rationality, safety and reliability of power supply; Fifth, generally speaking, for large power sources (such as electric motors, etc.) working under underload (less than the rated power output), the smaller the actual output power, the significantly lower the efficiency. The power configuration scheme of "main power source + power regulation / speed regulating motor" of the present invention eliminates this disadvantage, making it possible for power equipment to work efficiently under all-weather conditions; Sixth, in industrial and agricultural production and various fields of social life, there are many large and medium-sized centrifugal equipment (such as fans, pumps, etc.) energy-saving fields. The technical scheme of the present invention can increase the total energy-saving efficiency of the system by at least 30%, and has broad application space and market prospects. It is easy to see that the speed regulator based on the power confluence mechanism of the planetary gear set provides important technical support for energy saving in terms of energy saving for the construction of a super energy-saving power load system based on the minimum energy consumption principle, the lever principle, the gear transmission principle and the energy conservation theorem. It should be pointed out that the power types of the main power source described below are diverse, and any rotating power source can be selected, such as electric motors, internal combustion engines, steam turbines and water turbines. Of course, it is not ruled out that in some application conditions, the main power source can also be selected to be the same type as the power regulation / speed regulation motor described. Such a selection result is more convenient for equipment maintenance and emergency replacement, or, by operating the control switching switch device, the main power source power regulation / speed regulation motor and the power regulation / speed regulation motor are controlled by a shared control driver / frequency converter in a time-sharing / combination manner, which is convenient for establishing a combined control and control switching function that meets special needs.
[0008] In the application scenarios of power load equipment in social life and industrial and agricultural production, the specific speed regulation range can be designed and determined according to different working conditions and process requirements. The common "main power source + power regulation / speed regulation motor" configuration scheme and its working module / mode list are as follows for real-time system call operation:
[0009] In order to meet the main power source rated power + power regulation / speed control motor rated power ≥ load rated power
[0010] Assume that the rated power of the main power source ≥ K% * rated shaft power of the load,
[0011] Wherein K<50 to 100 is optional, and generally 60 to 75 is preferred;
[0012] Correspondingly, the rated power of the power regulation / speed regulation motor ≥ (1-K) * rated shaft power of the load:
[0013] Soft start & stepless speed / power adjustment range 1: from 0% to K%;
[0014] Stepless speed increase / power adjustment range 2: from K% to 100%;
[0015] Stepless speed reduction / power adjustment range 3: from K% to 0%.
[0016] ① Soft start module, the speed regulator works in the "soft start & stepless adjustment range 1" state. Before the main power source is put into operation, the power adjustment / speed regulation motor is started to output positive torque from small to large, driving the load to start slowly, and then the main power source is started to make the load speed from low to high, start smoothly, and transition to normal operation. This can greatly reduce the extraordinary starting power required for rapid start of the load; especially for high-speed, high-inertia, and high-power load systems, their rapid start often fails and even burns the power equipment, so the soft start module is very necessary.
[0017] ② Thermal engine / light load module, the speed regulator works in the "post-soft start" state. The power load system sometimes requires the load equipment to be in low speed (light load) thermal engine idling operation, that is, the main power source is not started, the load is in a separated / no-load / light load state, and the power regulation / speed regulation motor continues to work and outputs positive torque, driving the load to idle at a load speed less than or equal to the rated power of the power regulation / speed regulation motor.
[0018] ③ Basic operation / direct drive operation module. Generally speaking, in order to take into account the two factors of "small system construction investment and good energy-saving effect", the rated power and speed of the main power source are determined according to the most basic load shaft power and speed in the most common load condition / process. At this time, the power regulation / speed regulation motor is in a static state or its transmission shaft is in a "0 speed, high torque" braking state. It does not output the regulated power and only relies on the main power source to output the rated power and speed to maintain the load at the most basic (or minimum) and most common working condition / process rated power and speed.
[0019] ④ Stepless speed increase / power increase operation mode, at this time, only the normal rated power of the main power source can no longer meet the load power / speed increase requirements of the working condition, and the power adjustment / speed regulation motor is set to the motor working state, that is, the power adjustment / speed regulation motor is put into operation and outputs positive torque (torque in the same direction as the positive speed of the load). According to the working condition requirements, the output power / torque of the power adjustment / speed regulation motor is adjusted in real time, and the power of the stepless speed regulator based on the differential transmission / power confluence mechanism is combined to jointly drive the load equipment to work until the rated power / torque of the main power source + the rated power / torque of the power adjustment / speed regulation motor ≥ the rated shaft power / torque of the load. When the system works in the "stepless speed increase adjustment range 2", the main power source runs at the rated power and speed, and the power adjustment / speed regulation motor is put into operation at the power and torque / speed set by the control adjustment. The sum of the two powers is equal to the load shaft power of the real-time working condition. According to the working condition process requirements, the power adjustment / speed regulation motor is controlled to output the adapted power power and speed, so as to achieve the purpose of "giving as much as needed and never wasting" the load power. At this time, the main power source and the power regulating / speed regulating motor drive the planetary gear to rotate and revolve through the power input end / shaft and the power regulating end / shaft of the speed regulator respectively, and the rotation torque and the revolution torque of the planetary gear are superimposed on the power output end / shaft of the speed regulator in the same direction, that is, the output power of the main power source and the power regulating / speed regulating motor are merged to the output end / shaft of the speed regulator, so that two or more (multi-stage series) distributed powers can work together to drive the load to work.
[0020] ⑤ Speed reduction / emergency adjustment operation mode - non-power recovery speed reduction operation mode. Generally speaking, there are power braking and speed reduction losses in this mode. It is common but not limited to emergency operation. The speed regulator works in the "stepless deceleration adjustment range 3" state. The main power source runs at the rated speed. When the load speed needs to be reduced, or when encountering abnormal emergency load speed requirements under special working conditions, the power adjustment / speed regulation motor is started and set to negative torque (torque opposite to the positive rotation direction of the power adjustment / speed regulation motor driving the load). That is to say, while the main power source runs at the rated speed, the power adjustment / speed regulation motor is controlled and operated to run with reverse braking power and torque / speed. The difference between the two powers is equal to the load shaft power under the emergency real-time working conditions. The power adjustment / speed regulation motor is controlled to output the appropriate braking power as needed to cause the load to slow down, and at the same time, the energy-saving effect of load speed reduction can be obtained. At this time, the main power source and the power regulating / speed regulating motor drive the planetary gear to rotate and revolve in the opposite direction through the power input end / shaft and the power regulating end / shaft of the speed regulator, respectively. The rotation torque and the revolution torque of the planetary gear are in opposite directions, and the braking torque in the opposite direction is offset to the power output end / shaft of the speed regulator, that is, the difference in output power between the main power source and the power regulating / speed regulating motor is converged to the output end / shaft of the speed regulator to meet the emergency speed reduction operation requirements of the load. This module is only set up to meet the occasional needs when special working conditions and process requirements arise. The reason is that under this working module, in order to meet the system energy saving of the speed reduction working condition of reducing flow and pressure, especially for centrifugal loads, because the real-time shaft power of the load is proportional to the cube of the speed, even if a little braking power of the power regulating / speed regulating motor is consumed under this module, the overall energy saving effect is also good. The solution to reduce the operating frequency of the module is to reduce the rated power configuration of the main power source and increase the rated power configuration of the power regulation / speed regulation motor. In this way, the system cost will be higher, but the speed regulation range of the more energy-saving "normal stepless speed regulation range 2" will be larger. According to the equipment configuration principle shown in the present invention, the favorable energy-saving and low-cost factors under various working conditions are comprehensively considered to build a more reasonable stepless speed regulator.
[0021] ⑥ Stepless speed reduction / load power reduction - power recovery speed reduction operation mode, at this time the main power source works normally, and starts the power regulation / speed regulation motor to work and output negative torque (torque opposite to the positive speed of the load), that is, the power regulation / speed regulation motor works in the generator state and becomes a power regulation generator. The main power source is powered by a stepless speed regulator based on a differential transmission / power confluence mechanism. A part of the main power source output power or torque drives the load equipment to work at a lower operating speed through the power output end of the stepless speed regulator based on the differential transmission / power confluence mechanism, and another part of the main power source output power or torque is allocated to the power regulation generator through the power regulation end of the stepless speed regulator based on the differential transmission / power confluence mechanism to drive power generation. The power output is fed back to the electric power equipment for use through the corresponding circuit of the controller, or provides power energy to the internal / external power grid, or supplies power to storage equipment or other power loads.
[0022] This case is based on and utilizes the working mechanism of planetary gear differential transmission and power confluence / power distribution transmission mechanism, and uses the minimum energy consumption principle, lever principle, gear transmission principle and energy conservation theorem as well as the adjustable load speed regulation energy saving principle to deeply explore the correlation and interaction between the differential and power confluence / power distribution among the left and right half-shaft gears and the planetary carrier (planetary gear differential case) of the differential transmission mechanism, and realize the function of three-dimensional energy adaptation, distribution or mutual control, and give the planetary carrier, left half-shaft and right half-shaft of the power distribution / differential transmission mechanism new design concepts and functions, and thus construct a stepless speed regulator based on differential transmission / power confluence mechanism with different uses and functions. In this case, the planetary carrier, left half-shaft and right half-shaft can be used as the power input end, power regulation end or power distribution / distribution / adaptation end respectively. The difference lies in the different energy transmission paths, and the distribution torque transmission ratio and speed ratio between input and output will be different. That is to say, one of the two left and right half-axles is used as the output end / shaft of the stepless speed regulator based on the differential transmission / power confluence mechanism; one of the other half-axles and the planetary gear carrier is used as the main power input end / shaft, and the remaining one is used as the power adjustment end / shaft and is connected to the rotor / rotor shaft of the power adjustment / speed regulation motor (referring to a motor with real-time online two-way controllable motor / generator function). The stepless speed regulator based on the differential transmission / power confluence mechanism in this case can be used in a single stage or in a multi-stage series / parallel setting, so as to invest more power sources or combine them into a more flexible, diverse and powerful working mode.
[0023] The specific technical solutions of the present invention are as follows:
[0024] A stepless speed regulator based on a differential transmission / power converging mechanism, characterized in that it is mainly composed of a differential transmission / power converging mechanism component, a power regulating / speed regulating motor, a motor control driver and a speed regulator accessory, wherein the differential transmission / power converging mechanism component includes a planetary gear carrier, planetary gears, planetary gear shafts, left half-shaft gears and right half-shaft gears, wherein the planetary gears are respectively meshed with at least one pair of left and right half-shaft gears, wherein the left half-shaft is used as the power output end / shaft of the stepless speed regulator and connected to the load shaft, and the right half-shaft and the planetary gear carrier are respectively used as the power regulating end / shaft and the power input end / shaft of the stepless speed regulator, and are respectively adapted to be driven and connected with the rotor body / rotor end cover / rotor shaft and the main power input end / shaft of the power regulating / speed regulating motor, wherein the planetary gears and the half-shaft gears in the differential transmission / power converging mechanism component are matched and connected. There are four different schemes for selection, namely, differential transmission / power confluence mechanism based on bevel gears, differential transmission / power confluence mechanism based on cylindrical gears, differential transmission / power confluence mechanism based on circular gears and differential transmission / power confluence mechanism based on combined gears. The motor control driver is adapted to the corresponding power regulation / speed regulation motor, including but not limited to the following three technical schemes: one is a motor frequency converter with forward and reverse speed regulation / torque regulation / power regulation having an excitation current magnetic field vector frequency conversion control circuit, the second is a generator dual-circuit direct-drive controller with speed regulation / torque regulation / power regulation having an excitation current magnetic field vector frequency conversion control circuit + rectification or / and inversion energy recovery circuit, and the third is an electric motor with forward and reverse speed regulation / torque regulation / power regulation having an excitation current magnetic field vector frequency conversion control circuit + rectification or / and inversion energy recovery circuit Generator dual circuit functional mode direct drive controller.
[0025] An energy-saving system of a stepless speed regulator based on a differential transmission / power confluence mechanism, characterized in that it is composed of a stepless speed regulator based on a differential transmission / power confluence mechanism, a main power source, a sensor component for obtaining the closed-loop control state of system operation, a client industrial control computer and a speed regulator accessory, wherein the stepless speed regulator based on the differential transmission / power confluence mechanism is composed of a differential transmission / power confluence mechanism component, a power adjustment / speed regulation motor, a motor control driver and a speed regulator accessory, the differential transmission / power confluence mechanism component includes a planetary gear carrier, planetary gears, planetary gear shafts, left half-shaft gears and right half-shaft gears, the planetary gears are respectively meshed with at least one pair of left and right half-shaft gears, the left half-shaft is used as the power output end / shaft of the stepless speed regulator, connected to the load shaft, the right half-shaft and the planetary gear carrier are respectively used as the power adjustment end / shaft and the power input end / shaft of the stepless speed regulator, and are respectively connected to the rotor body / rotor end cover / rotor shaft of the power adjustment / speed regulation motor and the output end / The shafts are adapted for transmission connection, and there are four different schemes for the planetary gear and half-shaft gear combination structure in the differential transmission / power confluence mechanism assembly, namely, a differential transmission / power confluence mechanism based on bevel gears, a differential transmission / power confluence mechanism based on cylindrical gears, a differential transmission / power confluence mechanism based on round gears, and a differential transmission / power confluence mechanism based on combined gears. The motor control driver is adapted to the structural type of the power regulation / speed regulation motor, including but not limited to the following three technical schemes for selection and construction, namely, technical scheme one is a motor frequency converter with forward and reverse speed regulation / torque regulation / power regulation having an excitation current magnetic field vector control frequency conversion circuit, technical scheme two is a generator dual-circuit direct drive controller with speed regulation / torque regulation / power regulation having an excitation current magnetic field vector control circuit + rectification or / and inversion energy recovery circuit, and technical scheme three is a motor with forward and reverse speed regulation / torque regulation / power regulation having an excitation current magnetic field vector control circuit + rectification or / and inversion energy recovery circuit The generator dual-loop function model selects a direct-drive controller, and the system operation closed-loop control status acquisition sensor component is connected to the sensor I / O interface of the client's industrial control computer. The rated power of the main power source and the power regulation / speed regulation motor is based on "rated power of the main power source + rated power of the power regulation / speed regulation motor ≥ rated power of the load" as well as the application scenario and working conditions. An intensive system equipment configuration plan is constructed, and the system performs intensive optimization packaging or building block assembly of the functions of the hardware and software modules for the following ten working modes: ① Soft start module ② Thermal engine / light load module ③ Basic operation / direct drive operation module ④ Stepless speed increase / power increase operation module ⑤ Speed reduction / emergency adjustment operation-non-power recovery speed reduction operation module ⑥ Stepless speed reduction / load power reduction operation-power recovery speed reduction operation module ⑦ Power / speed increase operation mode ⑧ Power convergence / hybrid power mode ⑨ Hybrid power-acceleration mode ⑩ Hybrid power-high speed and high power mode.
[0026] The stepless speed regulator based on differential transmission / power confluence mechanism and its energy-saving system as described above are characterized in that the differential transmission / power confluence mechanism based on bevel gears has four structural schemes for selection and adoption, one of which is a symmetrical axial double-end bevel planetary gear differential transmission / power confluence mechanism, in which a planetary gear shaft is axially installed on the bevel planetary gear frame, and the planetary gear shaft is parallel to the center axis of the left and right half-shaft gears, and the symmetrical axial double-end bevel planetary gears are respectively meshed with the corresponding left and right half-shaft bevel gears for transmission; the second is an asymmetrical axial double-end bevel planetary gear differential transmission / power confluence mechanism, in which a planetary gear shaft is axially installed on the axial bevel planetary gear frame, and the planetary gear shaft is parallel to the center axis of the left and right half-shaft gears. The wheel axle and the center lines of the left and right half shafts are arranged in parallel, and the asymmetric axial double-end bevel planetary gears are respectively meshed with the corresponding left and right half shaft bevel gears. The third is a symmetrical radial bevel planetary gear differential transmission mechanism, and the planetary gear shaft is radially installed on the radial bevel planetary gear frame, and the planetary gear shaft and the center lines of the left and right half shafts are arranged vertically, and the bevel planetary gears are respectively meshed with the symmetrical left and right half shaft bevel gears. The fourth is an asymmetric oblique bevel planetary gear differential transmission mechanism, and the planetary gear shaft is obliquely installed on the oblique bevel planetary gear frame, and the planetary gear shaft and the center lines of the left and right half shafts are obliquely staggered, and the oblique bevel planetary gears are respectively meshed with the asymmetric left and right half shaft bevel gears.
[0027] The stepless speed regulator based on differential transmission / power confluence mechanism and its energy-saving system as described above are characterized in that the differential transmission / power confluence mechanism based on cylindrical gears has five structural schemes for selection and adoption, one of which is a symmetrical cylindrical planetary gear differential transmission / power confluence mechanism, in which a planetary gear shaft is axially mounted on the cylindrical planetary gear frame, and the planetary gear shaft and the center lines of the left and right half shafts are arranged in parallel, and each cylindrical planetary gear is respectively meshed with the corresponding left and right half shaft cylindrical circumscribed spur gears for transmission, and the second is a symmetrical cylindrical planetary gear and face gear differential transmission / power confluence mechanism. The gear meshing differential transmission / power confluence mechanism is a planetary gear shaft radially installed on the cylindrical planetary gear carrier, and the planetary gear shaft is arranged to intersect the middle axis of the left and right half shafts at a vertical angle. Each cylindrical planetary gear is respectively meshed with the corresponding left and right half shaft circular surface gears for transmission. The third is an asymmetric cylindrical planetary gear set differential transmission / power confluence mechanism, including at least one pair of cylindrical planetary gears and planetary gear shafts, a planetary gear carrier, a right half shaft cylindrical external gear sun gear and a left half shaft cylindrical internal gear ring gear. The planetary gear shafts and cylindrical planetary gears are evenly installed axially on the planetary gear carrier. Gears, the planetary gear shafts and the center lines of the left and right half shafts are arranged in parallel, and each cylindrical planetary gear is meshed with the cylindrical external gear sun gear of the right half shaft and the cylindrical internal gear ring / gear of the left half shaft for transmission. The fourth is an asymmetric cylindrical planetary external spur gear differential transmission / power converging mechanism, which is composed of at least one pair of cylindrical planetary gears and planetary gear shafts, a planetary gear carrier, and cylindrical external spur gears of the left and right half shafts with different sizes and numbers of teeth. The planetary gear shaft is axially installed on the planetary gear carrier, and the planetary gear shaft is arranged parallel to the center axis of the left and right half shafts. The two different cylindrical planetary gears are respectively meshed with the corresponding left and right half-shaft cylindrical gear external spur gears for transmission; the fifth is an asymmetric cylindrical planetary gear and circular face gear meshing differential transmission / power converging mechanism, which is composed of at least one pair of cylindrical planetary gears and planetary gear shafts, a planetary gear carrier, and left and right half-shaft circular face gears with different radius sizes and numbers of teeth. The planetary gear shafts are radially installed on the planetary gear carrier, and the planetary gear shafts are vertically arranged to the center axes of the left and right half-shafts. The cylindrical planetary gears are respectively meshed with the corresponding left and right half-shaft face gears for transmission.
[0028] The stepless speed regulator based on differential transmission / power confluence mechanism and its energy-saving system as described above are characterized in that the differential transmission / power confluence mechanism based on circular gears has four structural schemes for selection and adoption, one of which is a symmetrical circular planetary gear and cylindrical gear meshing differential transmission / power confluence mechanism, which is composed of circular planetary gears and planetary gear shafts, planetary gear carriers, and left and right half-shaft cylindrical gears with the same size and number of teeth and symmetrically arranged. The planetary gear shafts are radially installed on the planetary gear carrier, and the planetary gear shafts and the center lines of the left and right half-shafts are vertically arranged. The circular planetary gears are respectively meshed with the symmetrical left and right half-shaft cylindrical gears. The second is an asymmetric circular planetary gear and cylindrical gear meshing differential transmission / power confluence mechanism, which is composed of circular The invention relates to a planetary gear, a planetary gear shaft, a planetary gear carrier, and left and right half-shaft cylindrical gears of different sizes and numbers of teeth. The planetary gear shaft is radially installed on the circular planetary gear carrier, and the center lines of the planetary gear shaft and the left and right half-shafts are vertically arranged. The circular planetary gears are respectively meshed with the corresponding left and right half-shaft cylindrical gears. The third is a symmetrical circular gear and circular gear meshing differential transmission / power converging mechanism, which is composed of at least one pair of circular planetary gears and planetary gear shafts, a planetary gear carrier, and left and right half-shaft circular gears of the same size and number of teeth and symmetrically arranged. The planetary gear shaft is axially installed on the circular planetary gear carrier, and the center lines of the planetary gear shaft and the left and right half-shafts are parallelly arranged. The double circular planetary gears or back-to-back composite double-end circular gears are respectively meshed with the symmetrical The left and right half-shaft circular face gears are meshed with each other, the fourth is an asymmetric circular face gear and circular face gear meshing differential transmission / power confluence mechanism, which is composed of at least one pair of asymmetric double circular face planetary gears, a planetary gear shaft, a planetary gear carrier, and left and right half-shaft circular face gears with different sizes and numbers of teeth and asymmetrically arranged. The planetary gear shaft is axially installed on the planetary gear carrier, and the planetary gear shaft and the center lines of the left and right half-shafts are arranged in parallel. The two coaxial asymmetric circular face gears or single-wheel double circular face planetary gears installed back to back are respectively meshed with the corresponding left and right half-shaft circular face gears. The fifth is a symmetrical double circular face planetary gear and circular face gear meshing differential transmission / power confluence mechanism, which is composed of at least one pair of circular face planetary gears and a planetary gear shaft, a planetary gear The planetary gear carrier is composed of left and right half-shaft circular surface gears with the same size and number of teeth and symmetrically arranged, the planetary gear shaft is axially installed on the planetary gear carrier, the planetary gear shaft is parallel to the center axis of the left and right half-shaft circular surface gears, and the coaxially installed double-wheel single-end or single-wheel double-end circular surface planetary gears with the same radius size and number of teeth are respectively meshed with the corresponding left and right half-shaft circular surface gears for transmission. The sixth is an asymmetric circular surface planetary gear and circular surface gear meshing differential transmission / power converging mechanism, which is composed of at least one pair of asymmetric double circular surface planetary gears, a planetary gear shaft, a planetary gear carrier, and left and right half-shaft circular surface gears with different radius sizes and numbers of teeth. The planetary gear shaft is axially installed on the planetary gear carrier, and the planetary gear shaft is parallel to the center axis of the left and right half-shaft circular surface gears.The coaxially mounted double-wheel single-end or single-wheel double-end circular-surface planetary gears of different radii and numbers of teeth are respectively meshed with the corresponding left and right half-shaft circular-surface gears for transmission. The seventh is a symmetrical circular-surface planetary gear and cylindrical gear meshing differential transmission / power converging mechanism, which is composed of circular-surface planetary gears and planetary gear shafts, planetary gear carriers, and left and right half-shaft cylindrical gears with the same radius size and number of teeth and symmetrically arranged. The planetary gear shafts are radially installed on the planetary gear carrier, and the planetary gear shafts are perpendicular to the center axes of the left and right half-shaft cylindrical gears. The circular-surface planetary gears are divided into The eight is an asymmetric double-circular planetary gear and cylindrical gear meshing differential transmission / power converging mechanism, which is composed of at least one pair of asymmetric back-to-back double-circular planetary gears and their planetary gear shafts, planetary gear carriers, and left and right half-shaft cylindrical gears with different radius sizes and numbers of teeth. The planetary gear shafts are radially installed on the planetary gear carrier, and the planetary gear shafts are perpendicular to the center axes of the left and right half-shaft cylindrical gears. Each circular planetary gear is meshed with the left and right half-shaft cylindrical gears for transmission.
[0029] The stepless speed regulator and energy-saving system based on the differential transmission / power converging mechanism as described above are characterized in that the differential transmission / power converging mechanism based on the combined gear has five structural schemes for selection, one of which is a combined gear differential transmission / power converging mechanism of circular face gears and cylindrical gears, which is composed of at least one combined planetary gear set of circular face gears and cylindrical gears, a planetary gear shaft and a planetary gear carrier and a pair of correspondingly adapted left and right half-shaft circular face gears and / or half-shaft cylindrical gears, the planetary gear shaft is axially installed on the planetary gear carrier, the planetary gear shaft is parallel to or vertically arranged with the center axis of the left and right half-shaft gears, the circular face gears of the combined planetary gear set and the correspondingly adapted half-shaft circular face or cylindrical gears are meshed with each other for transmission, and the combined planetary gear The cylindrical gears of the first group are meshed with the corresponding half-shaft cylindrical or circular gears for transmission. The second is a combined gear differential transmission / power converging mechanism of bevel gears and cylindrical gears, which is composed of at least one planetary gear set of bevel gears and cylindrical gears, a planetary gear shaft and a planetary gear carrier and a pair of corresponding left and right half-shaft bevel gears and / or half-shaft cylindrical gears. The planetary gear shaft is axially installed on the planetary gear carrier, and the planetary gear shaft is parallel to or vertically arranged with the center axis of the left and right half-shaft gears. The bevel gears of the combined planetary gear set are meshed with the corresponding half-shaft bevel gears for transmission, and the cylindrical gears of the combined planetary gear set are meshed with the corresponding half-shaft circular or cylindrical gears for transmission. The third is a combined gear differential of bevel gears and circular gears. The transmission / power converging mechanism is composed of a planetary gear set composed of at least one radial bevel gear and a circular face gear, a planetary gear shaft and a planetary gear carrier and a pair of corresponding left and right half-shaft bevel gears and / or half-shaft cylindrical gears. The planetary gear shaft is radially installed on the planetary gear carrier. The planetary gear shaft is perpendicular or parallel to the center axis of the left and right half-shaft gears. The bevel gears of the combined planetary gear set and the corresponding half-shaft bevel gears are meshed and driven with each other, and the circular face gears of the combined planetary gear set and the corresponding half-shaft cylindrical or circular face gears are meshed and driven with each other. The fourth is a circular face or conical face combined planetary gear set differential transmission / power converging mechanism with double center oblique shaft cylindrical / circular face / conical gear meshing transmission, which is composed of left and right center oblique shafts, left and right center oblique shaft outer The left and right ends of the planetary gear carrier are respectively provided with circular and / or conical planetary gears, left and right oblique axis cylindrical / circular surface / conical gear pairs, a planetary gear carrier and left and right half-axis circular surface / conical gears. The left and right end positions of the planetary gear carrier are respectively obliquely installed with the center oblique shaft through bearings or sleeves. The left and right center oblique shafts are respectively obliquely arranged with the center axis of the planetary gear carrier at an inner staggered angle. The inner sides of the left and right center oblique shafts are respectively provided with cylindrical / circular surface / conical gears with the same or different diameters and meshing with each other for transmission. The outer ends of the left and right center oblique shafts are respectively provided with circular and / or conical planetary gears, and meshing with the corresponding left and right half-axis circular surface / conical gears for transmission. The fifth is a dual center oblique axis cylindrical / circular surface / conical gear meshing transmission and a universal joint combined differential transmission / power converging mechanism.It is composed of left and right central oblique shafts, universal joints respectively arranged at the outer ends of the left and right central oblique shafts, left and right oblique shaft cylindrical / circular surface / conical gear pairs, universal joint frames and left and right half shafts. The left and right end positions of the universal joint frame are respectively obliquely installed with the central oblique shafts through bearings or bushings. The left and right central oblique shafts are respectively obliquely arranged with the central axis of the universal joint frame at an inner staggered angle. The inner sides of the left and right central oblique shafts are respectively arranged with cylindrical / circular surface / conical gears of the same or different diameters and mesh with each other for transmission. The outer ends of the left and right central oblique shafts are respectively arranged with cylindrical / circular surface / conical gears of the same or different diameters. One end of the universal joint is connected respectively, and the other end of the universal joint is connected to the corresponding left and right half shafts respectively. The universal joint frame, the left half shaft and the right half shaft are used as the power input end / shaft, the power adjustment end / shaft or the power output end / shaft respectively, that is, one of the universal joint frame, the left half shaft and the right half shaft is used as the power output end / shaft to connect with the load transmission shaft, one is used as the power input end / shaft of the main power source, and the other is connected to the rotor / transmission shaft of the power adjustment / speed regulation motor and used as the power adjustment end / shaft.
[0030] The stepless speed regulator based on differential transmission / power converging mechanism and its energy-saving system as described above are characterized in that the stepless speed regulator based on differential transmission / power converging mechanism is an embedded stepless speed regulator or an external stepless speed regulator. The embedded stepless speed regulator has six structures for applicable selection. First, the differential transmission / power converging mechanism component is integrally embedded in the hollow rotor of the power regulating / speed regulating motor, at least one of the two half-shafts is configured as a hollow half-shaft, one half-shaft is the power output end / shaft, and is configured as a half-rotor shaft at one end of the hollow rotor shaft system of the power regulating / speed regulating motor through a correspondingly adapted isolation / support bearing, and extends out of the outside of its rotor end cover and stator end cover to become the output shaft extension of the stepless speed regulator, and the other hollow half-shaft is the power regulating end / shaft. The planetary gear carrier is used as the power input end, and the power input shaft is set as the semi-rotor shaft at the other end of the hollow rotor shaft system of the power adjustment / speed regulation motor. Through the corresponding stator isolation / support bearing and shaft isolation bearing, it is inserted into the hollow half-shaft and is connected to the planetary gear carrier or the planetary gear shaft fixed thereon as the power input end. Secondly, the differential transmission / power confluence mechanism assembly is integrally embedded in the hollow rotor of the power adjustment / speed regulation motor. At least one of the two half-shafts is set as a hollow half-shaft, and one hollow half-shaft is the power adjustment end / shaft, which is connected to the rotor of the power adjustment / speed regulation motor. The stator body / rotor end cover is connected to the transmission, and the other half shaft serves as the power output end / shaft. It passes through the corresponding other hollow half shaft through the corresponding half shaft isolation / support bearing, and is set as the half rotor shaft at one end of the hollow rotor shaft system of the power adjustment / speed regulation motor, and extends out of the stator end cover to become the output shaft extension of the stepless speed regulator. The planetary gear carrier serves as the power input end, and the power input end / shaft is set as the half rotor shaft at the other end of the hollow rotor shaft system of the power adjustment / speed regulation motor, and is connected to the planetary gear carrier as the power input end at this time through the corresponding stator and rotor isolation / support bearings. Thirdly, the differential transmission / power confluence mechanism assembly is integrally embedded in the hollow rotor of the power adjustment / speed regulation motor or the main power source motor, and the two half shafts are respectively connected to the planetary gear carrier as the power input end. The semi-rotor shafts at both ends of the hollow rotor shaft system are arranged through the isolation / support bearings of the corresponding planetary gear carrier and the stator, and extend out of the rotor end cover and the stator end cover on both sides respectively, wherein one of the semi-rotor shafts serves as the power output end / shaft of the stepless speed regulator, and the other semi-rotor shaft serves as the power input end / shaft or the power adjustment end / shaft, and is connected to the drive shaft of the corresponding main power source or the power adjustment / speed regulation motor. The planetary gear carrier serves as the power adjustment end or the power input end, and is connected to the corresponding hollow rotor, or is arranged as an integral structure with the hollow rotor. Fourthly, the differential transmission / power confluence mechanism is axially arranged in series with the power adjustment / speed regulation motor or / and the main power source, and is arranged or embedded in the same casing. One of the semi-shafts is the power output end / shaft,The extended housing is used as the output shaft extension of the stepless speed regulator, and the other half shaft and the planetary gear carrier are respectively used as the power adjustment end / shaft or the power input end / shaft, which are connected to the transmission end / shaft of the corresponding power adjustment / speed regulation motor or the main power source shaft. Fifth, the differential transmission / power confluence mechanism, the power adjustment / speed regulation motor and the main power source motor are integrated into an integrated structure. The power adjustment / speed regulation motor and the main power source motor are axially arranged in series and set in the same housing, and the stators of the two are axially installed in series on the integrated stator body. On the body, the motor rotor is assembled corresponding to the motor stator, the differential transmission / power confluence mechanism is embedded in one of the set hollow rotors of the motor, one half shaft is the power output end / shaft, extending out of the casing as the output shaft extension of the stepless speed regulator, and the other half shaft and the planetary gear frame / universal joint frame are respectively used as the power adjustment end / shaft or the power input end / shaft, corresponding to the transmission end / shaft of the matched power adjustment / speed regulating motor or the main power source. Sixth, a gear set reducer / speed increaser is set in the transmission shaft system, and the differential transmission / power confluence mechanism is embedded in one of the set hollow rotors of the motor, one half shaft is the power output end / shaft, extending out of the casing as the output shaft extension of the stepless speed regulator, and the other half shaft and the planetary gear frame / universal joint frame are respectively used as the power adjustment end / shaft or the power input end / shaft, corresponding to the transmission end / shaft of the matched power adjustment / speed regulating motor or the main power source. The power confluence mechanism and the power regulation / speed regulating motor are in an integrated structure or a split external structure, one half shaft is the power output end / shaft, the other half shaft and the planetary gear carrier / universal joint carrier are respectively used as the power regulation end / shaft or the power input end / shaft, a gear set reducer / speed increaser is arranged in series in the power input end, the power output end and / or the power regulation end structure, the reducer / speed increaser and the above-mentioned stepless speed regulator are arranged in the same casing, or have an independent casing outside the stepless speed regulator casing, the external stepless speed regulator is a device with a differential transmission / power confluence mechanism having an independent casing / mounting bracket, the power input end / shaft extending out of the casing is connected to the output shaft of the main power source, the power regulation end / shaft extending out of the casing is connected to the output shaft of the power regulation / speed regulating motor, the power output end / shaft extending out of the casing is connected to the transmission shaft of the load, or more than two external stepless speed regulators are arranged to construct a distributed power adaptation load system with power allocation, confluence, power adaptation and energy recovery structure of two or more power sources at two levels or more. ,
[0031] The stepless speed regulator and energy-saving system based on the differential transmission / power converging mechanism as described above are characterized in that the gear intermeshing transmission structure in the differential transmission / power converging mechanism includes but is not limited to spur gears, helical gears, bevel gears, herringbone gears, cycloid gears, circular arc gears, spiral gears, worm helical gears, hypoid gears and halberd gear meshing and crown gear meshing structures for adaptation and selection, the planetary gear shafts are respectively flat / straight pin type and cross type planetary gear shafts for adaptation and selection, the stator and rotor of the motor of the main power source and the stator and rotor of the power regulation / speed regulation motor are respectively horizontal , vertical or / and disc structure for selection, the speed regulator accessories refer to the collective name of a package of components that are required to be selected in the assembly of the above-mentioned stepless speed regulator and its energy-saving system, including but not limited to stator core, stator body / casing, stator end cover, stator excitation winding, rotor body, rotor core, hollow rotor end cover, rotor permanent magnet assembly, rotor excitation winding, rotor self-generating excitation assembly, capacitor excitation assembly, external excitation brush assembly, transmission shaft, rotor shaft, spline pair, shaft key, keyway, locating pin, power transmission lock, power transmission clutch, brush assembly, heat dissipation device The speed regulator accessories include: bearings, sleeves, oil seals, oil return rings, thrust rings, cooling devices for air cooling / water cooling / oil cooling, bearing lubrication / cooling devices, gear set lubrication / cooling devices, oil circuits, lubricating oil pumps, fasteners, gear adjustment gaskets, housings, brackets, bases, couplings, transmission shaft inter-shaft gear speed / torque converters, junction boxes, power load / emergency unloading / protection components. The selection of at least one or a group of components, modules or components constitutes the corresponding speed regulator accessories. The couplings include ordinary flexible couplings and permanent magnetic coupling flexible couplings. In addition, the speed regulator accessories also include system operation closed loop The control state acquisition sensor components include but are not limited to position / positioning / angle sensors, speed sensors, torque sensors, ambient temperature / component operating temperature sensors, rotary encoders, current sensors, voltage sensors, material flow sensors and material level / flow sensors, which are available for selection and adaptation. Furthermore, the speed regulator accessories also include electronically controlled / electromagnetic or manual tooth embedding / locking pin / locking components, friction disc self-locking components or sliding contact gear sleeve self-locking components arranged at appropriate positions of the power input shaft, power adjustment shaft or / and motor stator and rotor of the stepless speed regulator, which are available for selection and adaptation.The configuration components of the client industrial computer and / or motor control driver include but are not limited to system operation closed-loop control status acquisition sensor components, programmable controller PLC, frequency converter module, inverter module, rectifier module, filter module, transformer / voltage regulator module, power amplifier / current drive module, power grid isolator module, signal transmitter module, industrial bus control module, operation control and input / output I / O components, display, printer, emergency switch / protection / control module, Internet of Things or Internet modulation / demodulation terminal module, embedded wired / wireless network router or radio frequency card, backup power component, power cable and communication The communication cable assembly is selected to be adapted. The power regulation / speed regulating motor selection types include but are not limited to induction motors that can adjust power, speed or / and torque, permanent magnet motors, electromagnetic slip clutch motors, reluctance / stepping motors, pole-changing multi-speed motors and their hybrid structure motors, and single-phase / multi-phase AC asynchronous motors, AC or DC permanent magnet synchronous generators / motors, permanent magnet brushless motors, DC / AC servo motors, stepping motors and reluctance motors that can adjust speed by adjusting frequency, armature voltage or excitation current. The power regulation / speed regulating motor has a horizontal structure, a vertical structure or a disc structure for selection and adaptation. ,
[0032] The stepless speed regulator based on differential transmission / power confluence mechanism and its energy-saving system as described above are characterized in that the stepless speed regulator based on differential transmission / power confluence mechanism is a distributed power adapter device, which is composed of two or more stages of series / series-parallel stepless speed regulators, and the power output of the previous stage stepless speed regulator is regarded as the main power source of the next stage stepless speed regulator, that is, the power output end / shaft of the previous stage stepless speed regulator is connected to the power input end / shaft of the next stage stepless speed regulator.
[0033] The present invention discloses a stepless speed regulator and its energy-saving system based on differential transmission / power confluence mechanism, and provides product diversity and serialization schemes, so as to facilitate the formulation of cost-effective strategies for system structure technical schemes in response to the actual working conditions and investment amount of the project, or for different application scenarios and requirements, adopt the most mature technology and low-cost implementation measures to reduce the difficulty of implementation, select the most suitable technical scheme, and obtain the best investment and application effect. The present invention has multiple functions, high reliability, ultra-high efficiency, no heat generation in energy recovery, large speed regulation range and fast response, flexible speed regulation / torque configuration, small size and simple structure, low noise and vibration, strong adaptability, high and low speed, large and small power and harsh environment, and is convenient for system automation and intelligence, especially the asymmetric planetary gear differential transmission / power confluence machine scheme, which can more flexibly combine the matching between torque / speed of power input, power regulation and power output, and provides comprehensive technical support for the construction of a more perfect performance single-stage, distributed multi-stage or multi-power source hybrid power super power load energy-saving system. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 This is a schematic diagram of the working principle and structural section of Example 1.
[0035] Figure 2 for Figure 1 AA section diagram.
[0036] Figure 3 This is a schematic diagram of the working principle and structural section of Example 2.
[0037] Figure 4 for Figure 3 BB section diagram.
[0038] Figure 5 The working principle and structural cutaway diagram of Example 3.
[0039] Figure 6 It is a schematic diagram of the working principle and structural section of Example 4.
[0040] Figure 7 for Figure 6 Schematic diagram of CC section.
[0041] Figure 8 This is a schematic diagram of the working principle and structural section of Example 5.
[0042] Fig. 9 Schematic diagram of the working principle and structure of Example 6.
[0043] Fig.10 This is a schematic diagram of the working principle and structure of Example 7. DETAILED DESCRIPTION
[0044] Example 1
[0045] like Figure 1 and Figure 2As shown, a stepless speed regulator based on differential transmission / power converging mechanism is an embedded stepless speed regulator based on asymmetric axial cylindrical planetary gear differential transmission / power converging mechanism. The asymmetric axial cylindrical planetary gear differential transmission / power converging mechanism (differential transmission / power converging mechanism is called differential or differential machine in some common technical fields such as automobile field, and is called power divider, power divider, power converging mechanism, power splitting mechanism, etc. in transmission technology field. They have different structures in different application fields, but their working mechanisms are similar) is integrally embedded in the hollow rotor of the power regulation / speed regulating motor. It mainly consists of four axial cylindrical planetary gears (107 and 116) power converging mechanism. The invention is composed of a flow mechanism component (101, 102, 103, 105, 106, 107 and 116), a stator component (120, 121, 122, 123, 124 and 133) of a permanent magnet power regulation / speed regulation motor and a permanent magnet hollow rotor component (130, 131, 132, 113 and 114), a speed regulator accessory (126, 110, 115, 125 and 138), a corresponding power regulation / speed regulation motor control driver / vector control inverter and a motor speed encoder (not shown).The axial cylindrical planetary gear differential transmission / power converging machine assembly is composed of four cylindrical planetary gears (107, 116) on the upper, lower, left and right sides, a straight / direct-sell type planetary gear shaft (105), a planetary gear carrier (101), a left half-shaft gear / cylindrical internal gear ring (102) and a right half-shaft column gear / cylindrical external gear sun gear (103), and the four straight / direct-sell type planetary gear shafts (105) are all connected to the center of the left and right half rotor shafts (109, 129). The axes are arranged in parallel, and each cylindrical planetary gear (107 or 116) is respectively meshed with the right half shaft cylindrical external gear sun gear (103) and the left half shaft cylindrical internal gear ring gear (102). The left half shaft (102) is used as the power regulating end of the stepless speed regulator and is connected to the rotor (130) body as an integral structure. The right half shaft (129) is used as the power output end / shaft of the stepless speed regulator and also serves as the right half rotor shaft (129). It is connected to the right rotor end cover (114) and The isolation / support bearings (115, 125) of the stator end cover (124) are arranged as the right half rotor shaft (129) of the shaft system of the hollow rotor of the power regulating / speed regulating motor, the cylindrical planetary gear carrier (101) is used as the power input end of the main power source, and is adapted to be connected with the left half rotor shaft (109) using a shaft key (136), and the isolation / support bearings (110, 126) of the rotor end cover (113) and the stator end cover (133) are arranged as the power regulating / speed regulating motor. The shaft of the permanent magnet hollow rotor (130) of the regulating / speed regulating motor is the left half rotor shaft (109), and extends out of the left rotor end cover (113) and the stator end cover (133) to become the shaft extension (139) of the power input shaft (109) of the stepless speed regulator. Other speed regulator accessories include the stator housing / body (123), the stator core (121), the stator excitation winding (122), the rotor permanent magnet assembly (132), bolt fasteners (138), etc. The power regulating / speed regulating motor control driver / vector control type inverter is widely used in the market, and can not only control the power regulating / speed regulating motor to adjust the speed at will, but also set the power to output at a constant speed or constant torque, and can also set the speed to output at a variable power or variable torque, and can work in a variety of flexible, convenient and practical functional modules / modes such as "zero speed + braking torque".
[0046] Working mechanism: Ignoring its internal friction torque (the same below), the planetary gear carrier (101) serves as the power input end / shaft, the left half-shaft gear ring (102) serves as the power adjustment end, and the right half-shaft sun gear (103) serves as the power output end / shaft. According to the minimum energy consumption principle, the lever principle, the gear transmission principle and the energy conservation theorem, the four planetary gears are equivalent to four equal-arm levers acting simultaneously, and together with the left and right half-shaft gears, form a set of asymmetric planetary gear transmission mechanisms. It is easy to see that the main power source rotates clockwise and the speed is constant. The left half shaft power input end / shaft (139, 109) drives the planetary gear carrier (101) to rotate clockwise. The planetary gear carrier (101) drives the four planetary gears (107 and 116) to revolve around the sun gear (103) clockwise on the one hand, and to rotate counterclockwise on the other hand, and at the same time drive the left half shaft gear / cylindrical internal gear ring (102) and the right half shaft column gear / cylindrical external gear sun gear (103) to rotate clockwise respectively.
[0047] If at this time, the power adjustment / speed regulating motor is controlled so that the hollow rotor (130) applies positive torque to the left half shaft gear ring (102), this torque will accelerate the counterclockwise rotation speed of the four planetary gears, and will also drive the right half shaft sun gear (103) to increase the clockwise torque, thereby accelerating the clockwise rotation speed of the right half shaft sun gear (103), forming a power confluence between the planetary gear carrier (101) and the left half shaft gear ring (102), achieving the purpose of increasing the speed of the power output end / shaft (129) of the right half shaft sun gear (103), which is equivalent to working in the speed increase adjustment operation mode;
[0048] If at this time, the power adjustment / speed regulation motor is controlled so that the hollow rotor (130) applies a reverse torque to the left half shaft gear ring (102), or the left half shaft gear ring (102) is rotated in the opposite direction, the reverse torque will cause the four planetary gears (107, 116) to reduce the counterclockwise rotation speed or offset the rotation torque, thereby braking the right half shaft sun gear (103) or reducing the clockwise rotation torque, that is, forming a braking torque, so as to achieve the purpose of stepless speed reduction of the power output end / shaft (129) of the right half shaft sun gear (103), which is equivalent to working in the speed reduction / emergency adjustment operation mode.
[0049] This embodiment is a device that combines the power addition / subtraction of the power adjustment end / shaft and the power input end / shaft to the power output end / shaft, so that the total output power of the main power source and the power adjustment / speed regulating motor is combined to the output end / shaft of the speed regulator, thereby achieving the purpose of real-time stepless speed regulation of the load. The power adjustment / speed regulating motor control driver / vector control inverter has the following five working modules / modes for calling: ① soft start mode ② hot engine / light load mode ③ basic operation mode ④ stepless speed increase operation mode ⑤ speed reduction / emergency regulation operation mode.
[0050] It is easy to see that the power input end / shaft, the power adjustment end / shaft and the power output end / shaft can be regarded as a causal adjustment relationship, that is, adjusting one or / and two of the factor variables, even the third factor variable will change accordingly. For example, for a centrifugal load system, when the speed changes, its load power changes exponentially to the third power, and the power power will be significantly reduced. This is also the most important mechanism for industrial energy conservation and emission reduction. After achieving a balance in the energy transfer relationship between the three, the desired and compatible power input and output end / shaft operating speed, torque or / and shaft power can be obtained, so that the system can respond in real time in different modes and achieve the most energy-saving working state, so as to meet different working condition process designs, working module / mode control processes and actual emergency needs, and achieve the best practical effect of the present invention. The conclusion of this working mechanism is also applicable to the following embodiments.
[0051] Example 2
[0052] like Figure 3 and Figure 4As shown, a stepless speed regulator based on differential transmission / power converging mechanism is an embedded stepless speed regulator based on symmetrical radial bevel planetary gear differential transmission / power converging mechanism. The differential transmission / power converging mechanism component is integrally embedded in the hollow rotor of the power regulating / speed regulating motor, and mainly consists of radial bevel planetary gears (207 and 216), differential transmission / power converging mechanism components (201, 202, 203, 205, 206, 207 and 216), stators (220, 221, 222, 223, 224 and 233) and hollow rotors (230, 231, 232, 213 and 214) of the power regulating / speed regulating motor, other accessories of the stepless speed regulator based on differential transmission / power converging mechanism (226, 210, 215, 225 and 238), motor / generator duplex controller and state sensor (not shown in the structural schematic diagram of this embodiment).The radial bevel planetary gear differential transmission / power converging mechanism assembly is composed of two upper and lower bevel planetary gears (207, 216), a straight-line planetary gear shaft (205), a planetary gear carrier (201), left and right half shafts (209, 229) of the same size and number of teeth and symmetrically arranged, and bevel gears (202, 203), a straight-line / straight-pin type planetary gear shaft (205) is radially installed on the planetary gear carrier (201), and the center line of the straight-line / straight-pin type planetary gear shaft (205) is aligned with the left half shaft (209) and the right half shaft The center axis of (229) is arranged vertically, and the upper and lower conical planetary gears (207, 216) are respectively meshed with the symmetrical left and right half-shaft conical gears (202, 203). The right half-shaft (229) is used as the power output end / shaft, and is arranged as the right half-rotor shaft (229) of the shaft system of the hollow rotor of the power regulating / speed regulating motor through the isolation / support bearings (215 and 225) of the right rotor end cover (214) and the stator end cover (224) adapted on the right side, and extends out of its right rotor end cover (214) and the stator end cover ( The left half shaft (209) is used as the power input end / shaft, and is configured as the left half rotor shaft (209) of the hollow rotor of the power regulating / speed regulating motor through the isolation / support bearings (210, 226) of the rotor end cover (213) and the stator end cover (233) on the left side, and extends out of the left rotor end cover (213) and the stator end cover (233) to become the power output shaft (229) shaft extension (249) of the stepless speed regulator based on the differential transmission / power converging mechanism. The shaft extension (239) of the power input shaft (109) of the stepless speed regulator of the mechanism and the planet carrier (201) serve as the power regulating end and are arranged as an integrated structure or phase transmission connection with the hollow rotor body (230) and the rotor core (231) of the power regulating / speed regulating motor. Other accessories of the stepless speed regulator based on the differential transmission / power converging mechanism also include a stator housing / body (223), a stator core (221), a stator excitation winding (222), a rotor permanent magnet assembly (232), bolt fasteners (238), etc.
[0053] The working mechanism is described as follows: The planet carrier acts as the power regulating end (ω 调1 、M 调1 , P 调1 ), the left half shaft is used as the power input end / shaft (ω 入1 、M 入1 , P 入1 ), the right half shaft is used as the power output end / shaft (ω 出1 、M 出1 , P 出1), according to the principle of minimum energy consumption, the principle of lever, the principle of gear transmission and the law of conservation of energy, the planetary gear is equivalent to an equal-arm lever, because the left and right half-axle gears are symmetrical and have equal radius. It is a differential device that can divide the torque or power of its power regulating end / axle into two, just like the differential in a car. When the planetary gear has both revolution and rotation:
[0054] On the one hand, the angular velocity formula ω 入1 +ω 出1 =2ω 调1 、Torque distribution formula M 入1 =M 出1 =(1 / 2)*M 调1 And the power formula P of energy conservation 调1 =P 入1 +P 出1 , that is, P 出1 =P 调1 -P 入1 , when the speed of the power input end / shaft is constant, it is allowed to adjust the rotation direction and speed of the power regulating end / shaft so that the power output end / shaft can obtain the desired torque, power or load speed (the formula allows the power regulating / speed regulating motor or / and the main power source to rotate in reverse or / and work with reverse torque, corresponding to negative torque, negative angular velocity or / and negative power. The same below); on the other hand, the system allows real-time setting or adjusting the positive and negative torque, power or / and speed of the power regulating end / shaft, so that the power output end / shaft can instantly obtain stepless adjustable power, torque or / and load speed, that is, the above formula allows reverse rotation or / and reverse torque, corresponding to negative torque, negative angular velocity or / and negative power; on the other hand, the system also allows the power regulating end / shaft to be set in a locked state (at this time, the power consumption of the power regulating end / shaft is 0), that is, ω 入1 +ω 出1 =2ω 调1 ,ω 调1 =0, so ω 出1 =-ω 入1 ;P 入1 +P 出1 =P 调1 , P 调1 =0, so P 出1 =-P 入1 At this time, the rotation speed of the power input end is opposite to the rotation direction of the load, and the rotation speed of the load is equal to the rotation speed of the main power source.
[0055] From the above, it can be seen that the power input end / shaft, the power adjustment end / shaft and the power output end / shaft are mutually regulating variables. By adjusting one or / and two of the variables, even the third variable will change accordingly (for example, for a centrifugal load system, when the speed changes, its load power changes exponentially to the cubic power, etc.). After the above relationship is balanced, the desired and appropriate working speed, torque and / or shaft power of the power transmission end / shaft can be obtained, thereby constructing, deploying or combining the working modes and control modules described above to make the system respond randomly and achieve an excellent working state to meet different working condition designs, working mode control processes and actual application requirements.
[0056] Example 3
[0057] like Figure 5As shown, a stepless speed regulator based on differential transmission / power converging mechanism is an embedded stepless speed regulator based on asymmetric axial double-end circular planetary gear differential transmission / power converging mechanism. It is equipped with a power regulating / speed regulating motor (320) control driver / frequency converter and state sensor assembly (not shown), an asymmetric axial double-end circular planetary gear differential transmission / power converging machine assembly (301, 302, 303, 305, 306, 307, 345, 356 and 316) integrally embedded in the hollow rotor (330) of the squirrel cage AC asynchronous power regulating / speed regulating motor (320), and the right half shaft (329) is the power output end / shaft, through the corresponding adaptation The stator and rotor isolation / support bearings (325, 340) are arranged as the right half rotor shaft (329) of the hollow rotor shaft system of the power regulating / speed regulating motor (320), and extend out of the right rotor end cover (314) and the stator end cover (324) to become the output shaft extension (339) of the stepless speed regulator. The left half shaft (309) is the power input end / shaft, and is arranged as the left half rotor shaft (309) of the hollow rotor shaft system of the power regulating / speed regulating motor (320), and extends out of the right rotor end cover (314) and the stator end cover (324) to become the output shaft extension (339) of the stepless speed regulator. ) and the isolation / support bearings (326, 315) of the rotor end cover (313) / planetary gear carrier (301) are connected to the external main power source transmission shaft, the planetary gear carrier (301) serves as the power adjustment end, and is integrated with the left and right rotor end covers (313, 314) of the power adjustment / speed regulation motor (320) into an integrated structure, and two straight / straight pin type planetary gear shafts (305, 345) parallel to the center axis of the half shaft are installed on the left and right rotors through sliding sleeves (306, 356). The planetary gears (307, 316) are respectively fixed on the planetary gear shafts (305, 345) between the end covers (313, 314), and are respectively meshed with the asymmetric left and right half-shaft gears (302, 303) with different numbers of teeth and radii. Other speed regulator accessories also include a stator housing / body (323), a stator core (321), a stator excitation winding (322), a rotor body (331), a rotor conductor cage assembly (332) and bolt fasteners (338).
[0058] In this embodiment, the left half shaft (309) serves as the power input end, the planetary gear carrier (301) serves as the power adjustment end / shaft, and the right half shaft (329) serves as the power output end / shaft. According to the minimum energy consumption principle, the lever principle, the gear transmission principle and the law of conservation of energy, each circular planetary gear is equivalent to an equal-arm lever, and the asymmetric double-end circular planetary gear set has a speed / torque change function, and its working mechanism is similar to the above-mentioned embodiment.
[0059] Example 4
[0060] like Figure 6 and Figure 7As shown, a stepless speed regulator based on differential transmission / power converging mechanism is an embedded stepless speed regulator based on radial combined planetary gear differential transmission / power converging mechanism. It is composed of radial cone + circular surface combined planetary gear (407 and 416) differential transmission / power converging mechanism components (401, 402, 403, 405, 406, 407 and 416), power regulation / speed regulating motor stator (420, 421, 422, 423, 424 and 433) and hollow rotor (430, 431, 432, 413 and 414) of permanent magnet synchronous direct drive power regulation / speed regulating motor, speed regulator accessories (426, 410, 411, 417, 415, 425, 437 and 438) and power regulation / speed regulating motor control driver and state sensor components (not shown in the structural schematic diagram of this embodiment).The differential transmission / power converging mechanism is integrally embedded in the hollow rotor (430) of the power regulating / speed regulating motor, and the radial cone + circular surface combined planetary gear differential transmission / power converging mechanism assembly comprises at least one pair of cone + circular surface combined planetary gears (407, 416), a planetary gear shaft (405), a planetary gear carrier (401), a right half-shaft bevel gear (403) and a hollow left half-shaft (412) cylindrical gear (402). The planetary gear shaft (405) is radially mounted on the planetary gear carrier (401). The planetary gear shaft and the center lines of the left and right half shafts are arranged vertically, the bevel gear of the combined planetary gear meshes with the corresponding right half shaft bevel gear (403), the circular face gear of the combined planetary gear meshes with the corresponding left half shaft cylindrical gear (402), and the right half shaft (429) is used as the power output end / shaft, and is arranged to form the right half shaft of the hollow rotor shaft system of the power regulation / speed regulation motor through the isolation / support bearings (417, 415 and 425) of the correspondingly adapted planetary carrier (401), the right rotor end cover (414) and the stator end cover (424). The left half shaft (429) is connected to the left rotor end cover (413) of the power regulating / speed regulating motor through the isolation / support bearing (411) of the planetary carrier (401) and the planetary carrier (401) as the power input end. The power input shaft (409) is connected to the left rotor end cover (413) of the power regulating / speed regulating motor through the isolation / support bearing (411) of the planetary carrier (401) by the shaft key (436). The planetary carrier (401) is connected to the left rotor end cover (413) of the power regulating / speed regulating motor through the isolation / support bearing (426) of the stator. The left stator end cover (433) is sleeved in the hollow left half shaft (412) by using the shaft isolation / support bearing (410), and is connected to the one-word / direct pin type planetary gear shaft (405) and the planet carrier (401) through the shaft key (437). Other speed regulator accessories also include a stator housing / body (423), a stator core (421), a stator excitation winding (422), a rotor body (430), a rotor core (431), a rotor permanent magnet assembly (432), a structural bearing (406) and bolt fasteners (438), etc. This example uses a permanent magnet synchronous direct drive power regulation / speed regulation motor that is widely used in the market. It can not only control the power regulation / speed regulation motor to adjust the speed at will, but also set the power to output at a constant speed or constant torque, and can also set the speed to output variable power or variable torque, and can work in a variety of flexible, convenient and practical functional modules / modes such as "zero speed + braking torque".
[0061] The working mechanism is described as follows: the planetary gear shaft (405) of the planetary carrier (401) serves as the power input end, the hollow left half shaft (412) serves as the power adjustment end, and the right half shaft (429) serves as the power output end / shaft. According to the minimum energy consumption principle, the lever principle, the gear transmission principle and the energy conservation theorem, the bevel gear and the circular gear of the combined planetary gear are respectively equivalent to a combined lever structure or a combined gear transmission structure. As a device that can converge / divide the torque or power of the power input end / shaft, it is easy to see that:
[0062] If the system is in the soft start state, the main power source does not output power, and the power regulating / speed regulating motor rotor (413) at the power regulating end drives the planetary gears (407, 416) through the left half shaft (412) gear (402), thereby driving the right half shaft gear (403) and the power output end / shaft (429) from static to rotation, controlling the power regulating / speed regulating motor control driver, and then gradually increasing the speed to an appropriate starting speed;
[0063] If the main power source rotates clockwise and the speed is constant, the planetary gear shaft (405) and the planetary gears (407, 416) are driven by the power input end / shaft (409), thereby driving the right half-shaft gear (403) and the power output end / shaft (429) to rotate clockwise; at the same time, the rotor of the power regulating / speed regulating motor has at least five control driving working states. First, the power regulating / speed regulating motor does not output torque or its rotor is in a free state, that is, the left half-shaft (412) can be regarded as an unloaded state, and the planetary gears (407, 416) and the right half-shaft gear (403) are actually a simple first-stage gear transmission structure. The power input end / shaft (409) outputs power to the output end / shaft (429) through the first-stage gear transmission structure; second, the power regulating / speed regulating motor is in a "zero speed + braking torque" state, and the planetary gears (407, 416) rotate around the left half-shaft gear (402). While revolving clockwise without load, it also rotates counterclockwise, and the planetary gears (407, 416) drive the right half shaft gear (403) to rotate clockwise, transferring the power of the main power source to the output end / shaft (429); thirdly, the power regulating / speed regulating motor outputs clockwise torque, drives the left half shaft gear (402) to rotate clockwise, drives the planetary gears (407, 416) to rotate counterclockwise, and then drives the right half shaft gear (403) to rotate clockwise at an accelerated speed, thereby achieving the purpose of speed increase and speed regulation by superimposing the input power and regulating power confluence; fourthly, under emergency conditions, the power regulating / speed regulating motor outputs counterclockwise torque, drives the left half shaft gear (402) to rotate counterclockwise, drives the planetary gears (407, 416) to rotate clockwise, and then the negative torque (opposite to the clockwise direction of the driving load) drives the right half shaft gear (403) to rotate at a reduced speed, thereby achieving the purpose of speed reduction and emergency speed regulation by dividing the input power and regulating power.
[0064] In summary, according to actual needs, five modules / operating modes can be conveniently constructed for real-time system call and operation: ① soft start module ② hot engine / light load module ③ basic operation module ④ stepless speed increase operation module ⑤ speed reduction / emergency adjustment operation module.
[0065] Example 5
[0066] like Figure 8As shown, a stepless speed regulator based on differential transmission / power converging mechanism is an embedded stepless speed regulator based on bevel planetary gear differential transmission / power converging mechanism with meshing transmission of double center helical shaft cylindrical gears. It mainly consists of a circular surface (507, 517) planetary gear set differential transmission / power converging mechanism (501, 502, 503, 505, 506, 518, 507, 517, 515, 516, 519) with meshing transmission of double center planetary helical shafts (505, 515) cylindrical gears (518, 519), a power regulating / speed regulating motor (520), a corresponding motor control driver or frequency converter capable of adjusting output power and speed / torque, and speed regulator accessories. The circular face planetary gear set differential transmission / power converging mechanism of the double center planetary helical shaft cylindrical gear meshing transmission comprises left and right center planetary helical shafts (505, 515), a circular face planetary gear (507) arranged at the outer end of the left center planetary helical shaft (505), a circular face planetary gear (517) arranged at the outer end of the right center planetary helical shaft (515), left and right planetary helical shaft cylindrical gear pairs (518, 519), a planetary gear carrier (501) and left and right half shafts (509, 529) bevel gears (502, 5 07), the left and right end positions of the planetary gear carrier (501) are obliquely installed with central planetary oblique shafts (505, 515) through bearings (506, 516), the left and right central planetary oblique shafts (505, 515) are obliquely arranged with an inner staggered angle θ with the center axis of the planetary gear carrier, and cylindrical gears (518, 519) with different diameters are arranged on the inner sides of the left and right central planetary oblique shafts (505, 515) to form a mutual torque / speed meshing transmission, and the left and right central planetary oblique shafts ( Circular planetary gears (503, 517) are respectively arranged at the outer ends of the left and right half shafts (505, 515), and meshing transmission is formed with the corresponding bevel gears (502, 507) of the left and right half shafts (509, 529), the planetary gear carrier (501) is used as the power adjustment end / shaft, the left half shaft (509) is used as the power input end / shaft, and the right half shaft (529) is used as the power output end / shaft, and the planetary gear carrier (501) is connected to and integrated with the rotor (531) of the power adjustment / speed regulation motor. The system also includes other speed regulator components and accessories, such as structural stator end covers and rotor end cover bearings (526, 525, 536, 535), squirrel cage metal conductor bars (532) on the power regulating / speed regulating motor rotor, stator housing (523), stator body (521) and excitation winding (522), two stator end covers (533, 524), fixing parts (538), and load couplings and power regulating / speed regulating motor control drivers (not shown in the diagram of this embodiment).
[0067] On the one hand, the main power source drives the sun gear (502) of the left half shaft (509) to revolve, and transmits the power to the right half shaft circular surface planetary gear (517) through the left planetary gear (503) and the cylindrical gear pair (518, 519) and the right circular surface planetary gear (503, 517) to rotate, thereby converging the power of the main power source to the power output end / shaft; on the other hand, the rotor (531) of the power adjustment / speed regulation motor rotates to drive the left and right central planetary oblique shafts (505, 515) and their cylindrical gear pairs (518, 519) and the cylindrical gear pairs (518, 519) and the right circular surface planetary gears (503, 517), and the power adjustment power is converged to / divided out of the power output end / shaft, thereby achieving the purpose of stepless speed regulation.
[0068] Example 6
[0069] like Fig. 9As shown, a stepless speed regulator based on a differential transmission / power converging mechanism is an embedded stepless speed regulator based on a differential transmission / power converging mechanism of a double-center helical shaft circular gear meshing transmission and a universal joint combination. It mainly consists of a power converging mechanism (601, 605, 606, 618, 607, 615, 616, 619, 617) of a universal joint (607, 617) with meshing transmission of double center oblique shafts (605, 615) and circular gears (618, 619), a power regulating / speed regulating motor (620), a matching motor vector control inverter capable of regulating output power and speed / torque, and speed regulator accessories, wherein the power converging mechanism of a universal joint (607, 617) of a double center oblique shaft (605, 615) and circular gears (618, 619) is composed of a left and right center oblique shaft (605, 615), universal joints (607, 617) respectively arranged at the outer ends of the left and right center oblique shafts (605, 615), and transmissions of the left and right oblique shafts (605, 615). The invention is composed of a circular surface (618, 619) gear pair, a universal joint frame (601) and left and right half shafts (609, 629). The left and right end sides of the universal joint frame (601) are obliquely installed with central oblique shafts (605, 615) through bearings (606, 616), respectively. The left and right central oblique shafts (605, 615) are obliquely arranged with the central axis of the universal joint frame (601) at internal staggered angles α and β, respectively. Circular surface / conical gears with different diameters are arranged on the inner sides of the left and right central oblique shafts (605, 615) and mesh with each other for transmission. The outer ends of the left and right central oblique shafts (605, 615) are respectively connected to one end of the universal joint (607, 617), and the other ends of the universal joint (607, 617) are respectively connected to the corresponding left and right half shafts (609, 629), so as to form a universal transmission structure. The universal joint frame (601) is used as the power adjustment end / shaft, the left half shaft (609) is used as the power input end / shaft, and the right half shaft (629) is used as the power output end / shaft. The universal joint frame (601) is connected and integrated with the rotor (631) of the power adjustment / speed regulation motor. The system also has other speed regulator components and accessories, such as structural stator end cover and rotor end cover bearings (626, 625, 636, 635), squirrel cage metal conductor bars (632) on the power adjustment / speed regulation motor rotor, stator housing (623), stator body (621) and excitation winding (622), two stator end covers (633, 624), fixing parts (638), etc., as well as load couplings and power adjustment / speed regulation motor frequency converters (not shown in the diagram of this embodiment), etc.
[0070] This embodiment is different from the fifth embodiment in two aspects: first, a universal joint (607, 617) assembly is used to replace the planetary gear assembly; and second, a circular face / conical gear pair (618, 619) is used to replace the cylindrical gear pair. The working mechanism is basically similar, and the purpose of stepless speed regulation is also achieved.
[0071] Example 7
[0072] like Fig.10 As shown, a stepless speed regulator based on differential transmission / power converging mechanism and its energy-saving system are an external stepless speed regulator based on radial combination planetary gear differential transmission / power converging mechanism and its super energy-saving system. It is equipped with a high-voltage and high-power AC asynchronous motor (720) used as a main power source, a permanent magnet synchronous AC servo motor (one of the permanent magnet synchronous AC motors) (777) used as a power adjustment / speed regulation motor, a power adjustment / speed regulation motor control driver and state sensor assembly (766), a gear set reducer (787, 789) arranged at the power input end (between the planetary gear carrier and the main power source motor drive shaft), a radial circular surface + cylindrical combination planetary gear differential transmission / power converging mechanism assembly (701, 702, 703, 705, 706, 707 and 716), an external differential transmission / power converging mechanism housing / bracket (790), a left half shaft ( 709) as the power regulating end / axis, the transmission end of the power regulating / speed regulating motor (777) is connected to the left half shaft (709), on which an electric control / electromagnetic brake / locking device (724) is arranged, the planetary gear carrier (701) as the power input end, the circular face gear of the combined planetary gear meshes with the corresponding left half shaft cylindrical gear (702), the cylindrical gear of the combined planetary gear meshes with the corresponding right half shaft circular face gear (703), the main power gear (789) is installed on the transmission shaft (788) of the main power source motor (720), and the right half shaft (729) as the power output end / axis is connected to the transmission shaft of the load (not shown in the structural schematic diagram of this embodiment). There are other speed regulator accessories in the system, such as structural bearings (711, 717), gear set speed increaser / speed reducer (767), load coupling and client industrial control computer components (not shown in the diagram of this embodiment), etc.
[0073] In this embodiment, the planetary gear carrier (701) is provided with a speed / torque gear set in series in the structure as the power input end, so as to select a high-quality, low-cost and reliable main power source with a higher cost-effectiveness, and equip it with a power adjustment / speed regulation motor and a load, which can greatly reduce the technical implementation difficulty and system cost; the right half shaft (729) is used as the power output end / shaft, which can be directly connected to the load transmission shaft through a coupling, or can be connected in series with the gear set speed increaser / reducer (767) through a coupling, and then drive the load to adapt to the load stepless speed regulation; the left half shaft (709) is used as the power regulation end (or power regulation end). According to the minimum energy consumption principle, the lever principle, the gear transmission principle and the energy conservation theorem, it can be regarded as a device that converges / divides the torque or power of the power input end / shaft according to the set transmission ratio, and its working mechanism is similar to the above embodiment. In this embodiment, one or all of the following functional modules can be selected to build a super energy-saving system: ① soft start module ② thermal engine / light load module ③ basic operation / direct drive operation module ④ stepless speed increase / power increase operation module ⑤ speed reduction / emergency adjustment operation - non-power recovery speed reduction operation module ⑥ stepless speed reduction / load power reduction operation - power recovery speed reduction operation module ⑦ power / speed increase operation mode ⑧ power convergence / hybrid power mode ⑨ hybrid power-acceleration mode ⑩ hybrid power-high speed and high power mode.
[0074] The above-mentioned embodiments 1 to 7 only provide specific technical implementation schemes of some representative structures in the present invention, so as to illustrate that there may be many different embodiments or product schemes by using various technical features of the components or assemblies described in the claims for separate application, repeated or superimposed application, mutual nested application, mutual matching and combination application or integrated composite application. The accompanying drawings are used to reduce the length of the scheme description to illustrate the product scheme. Due to space limitations, not all different embodiments can be given. Therefore, as long as the changes, modifications, substitutions, integrations, combinations of various technical features and simplified technical schemes are made without departing from the essence of the technical scheme of the present invention, they should be subject to the rights constraints and protection of the present invention. For example, the application embodiment using an adaptive thrust bearing, an adaptive housing or a bracket to connect to a vertical motor is transformed into a "vertical stepless speed regulator based on a differential transmission / power confluence mechanism". It is specially noted that: ① The punctuation mark “ / ” is used in many places in this specification and the claims of this case, which means “or” or “in parallel”; ② The feature descriptions such as the left half-axis and the right half-axis, forward rotation and reverse rotation, left side and right side, left end and right end, up and down involved in this application document are merely the distinction of names and for the convenience of scheme description, and the names can be interchanged without violating the design ideas and implementation of this patent.
[0075] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0076] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "one", "the second", "one is", "the second is", "first", "secondly", "furthermore", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features, but may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, the meaning of "multiple" is two or more.
Claims
1. A stepless speed regulator based on a differential transmission / power converging mechanism, characterized in that: It is mainly composed of a differential transmission / power confluence mechanism component, a power regulation / speed regulation motor, a motor control driver and a speed regulator accessory. The differential transmission / power confluence mechanism component includes a planetary gear carrier, planetary gears, planetary gear shafts, left half-shaft gears and right half-shaft gears. The planetary gears are respectively meshed with at least one pair of left and right half-shaft gears. The left half-shaft is used as the power output end / shaft of the stepless speed regulator and connected to the load shaft. The right half-shaft and the planetary gear carrier are respectively used as the power regulation end / shaft and power input end / shaft of the stepless speed regulator, and are correspondingly adapted for transmission connection with the rotor body / rotor end cover / rotor shaft and the main power input end / shaft of the power regulation / speed regulation motor. Among them, the planetary gear and half-shaft gear assembly structure in the differential transmission / power confluence mechanism component has four different schemes for selection, namely, based on the circle The differential transmission / power converging mechanism of bevel gears, the differential transmission / power converging mechanism based on cylindrical gears, the differential transmission / power converging mechanism based on circular gears and the differential transmission / power converging mechanism based on combined gears, the motor control driver is adapted to the corresponding power regulation / speed regulation motor, including the following three technical solutions: the first is a motor frequency converter with forward and reverse speed regulation / torque regulation / power regulation having an excitation current magnetic field vector frequency conversion control circuit, the second is a generator dual-circuit direct-drive controller with speed regulation / torque regulation / power regulation having an excitation current magnetic field vector frequency conversion control circuit and a rectifier or / and an inversion energy recovery circuit, and the third is a motor generator dual-circuit functional mode direct-drive controller with forward and reverse speed regulation / torque regulation / power regulation having an excitation current magnetic field vector frequency conversion control circuit and a rectifier or / and an inversion energy recovery circuit.
2. The stepless speed regulator based on differential transmission / power converging mechanism according to claim 1 is characterized in that: The differential transmission / power converging mechanism based on bevel gears has four structural schemes for selection: the first is a symmetrical axial double-end bevel planetary gear differential transmission / power converging mechanism, in which a planetary gear shaft is axially mounted on the symmetrical axial double-end bevel planetary gear carrier, and the planetary gear shaft is parallel to the center axis of the left and right half-shaft gears, and the symmetrical axial double-end bevel planetary gears are respectively meshed with the matching left and right half-shaft bevel gears for transmission; the second is an asymmetrical axial double-end bevel planetary gear differential transmission / power converging mechanism, in which a planetary gear shaft is axially mounted on the asymmetrical axial double-end bevel planetary gear carrier, and the planetary gear shaft is parallel to the center line of the left and right half-shafts. The first embodiment is a symmetrical radial bevel planetary gear differential transmission mechanism, in which the asymmetric axial double-end bevel planetary gears are respectively meshed with the corresponding left and right half-shaft bevel gears; the third embodiment is a symmetrical radial bevel planetary gear differential transmission mechanism, in which the planetary gear shafts are radially mounted on the symmetrical radial bevel planetary gear carrier, the planetary gear shafts and the center lines of the left and right half-shafts are vertically arranged, and the bevel planetary gears are respectively meshed with the symmetrical left and right half-shaft bevel gears; the fourth embodiment is an asymmetric oblique bevel planetary gear differential transmission mechanism, in which the planetary gear shafts are obliquely mounted on the asymmetric oblique bevel planetary gear carrier, the planetary gear shafts and the center lines of the left and right half-shafts are obliquely staggered, and the oblique bevel planetary gears are respectively meshed with the asymmetric left and right half-shaft bevel gears.
3. The stepless speed regulator based on differential transmission / power converging mechanism according to claim 1 is characterized in that: The differential transmission / power confluence mechanism based on cylindrical gears has five structural schemes for selection. The first is a symmetrical cylindrical planetary gear differential transmission / power confluence mechanism, in which a planetary gear shaft is axially mounted on the cylindrical planetary gear carrier, and the planetary gear shaft and the center lines of the left and right half shafts are arranged in parallel. Each cylindrical planetary gear is respectively meshed with the corresponding left and right half shaft cylindrical circumscribed spur gears for transmission. The second is a symmetrical cylindrical planetary gear and face gear meshing differential transmission / power confluence mechanism, in which a planetary gear shaft is radially mounted on the cylindrical planetary gear carrier. The planetary gear shaft is arranged to intersect the center axis of the left and right half shafts at right angles, and each cylindrical planetary gear is meshed with the corresponding left and right half shaft circular gears for transmission. The third is an asymmetric cylindrical planetary gear set differential transmission / power converging mechanism, including at least one pair of cylindrical planetary gears and planetary gear shafts, a planetary gear carrier, a right half shaft cylindrical external gear sun gear and a left half shaft cylindrical internal gear ring gear. The planetary gear shafts and cylindrical planetary gears are evenly installed axially on the planetary gear carrier, and the center lines of the planetary gear shafts and the left and right half shafts are parallel. The arrangement is such that each cylindrical planetary gear is meshed with the right half-shaft cylindrical external gear sun gear and the left half-shaft cylindrical internal gear ring / gear for transmission. The fourth is an asymmetric cylindrical planetary external spur gear differential transmission / power converging mechanism, which is composed of at least one pair of cylindrical planetary gears and planetary gear shafts, a planetary gear carrier, and left and right half-shaft cylindrical external spur gears of different sizes and numbers of teeth. The planetary gear shaft is axially mounted on the planetary gear carrier, and the planetary gear shaft is parallel to the center axis of the left and right half-shafts. Two different cylindrical The planetary gears are respectively meshed with the corresponding left and right half-shaft cylindrical gears and spur gears connected to each other for transmission. The fifth is an asymmetric cylindrical planetary gear and circular face gear meshing differential transmission / power converging mechanism, which is composed of at least one pair of cylindrical planetary gears and planetary gear shafts, a planetary gear carrier, and left and right half-shaft circular face gears with different radius sizes and numbers of teeth. The planetary gear shafts are radially installed on the planetary gear carrier, and the planetary gear shafts are vertically arranged to the center axes of the left and right half-shafts. The cylindrical planetary gears are respectively meshed with the corresponding left and right half-shaft face gears for transmission.
4. The stepless speed regulator based on differential transmission / power converging mechanism according to claim 1 is characterized in that: The differential transmission / power converging mechanism based on circular face gears has four structural schemes for selection. The first is a symmetrical circular face planetary gear and cylindrical gear meshing differential transmission / power converging mechanism, which is composed of circular face planetary gears and planetary gear shafts, planetary gear carriers, and left and right half-shaft cylindrical gears with the same size and number of teeth and symmetrically arranged. The planetary gear shafts are radially installed on the planetary gear carrier, and the planetary gear shafts and the center lines of the left and right half-shafts are vertically arranged. The circular face planetary gears are respectively meshed with the symmetrical left and right half-shaft cylindrical gears. The second is an asymmetric circular face planetary gear and cylindrical gear meshing differential transmission / power converging mechanism, which is composed of circular face planetary gears, planetary gear shafts, planetary gear carriers, and left and right half-shaft cylindrical gears with different sizes and numbers of teeth. The planetary gear shaft is radially installed on the planetary gear carrier, and the center lines of the planetary gear shaft and the left and right half shafts are arranged vertically. The circular planetary gears are respectively meshed with the corresponding left and right half shaft cylindrical gears. The third is a symmetrical circular gear and circular gear meshing differential transmission / power converging mechanism, which is composed of at least one pair of circular planetary gears and planetary gear shafts, a planetary gear carrier, and left and right half shaft circular gears with the same size and number of teeth and symmetrically arranged. The planetary gear shaft is axially installed on the circular planetary gear carrier, and the planetary gear shaft and the center lines of the left and right half shafts are arranged parallel. The double circular planetary gears or back-to-back composite double-end circular gears are respectively meshed with the symmetrical left and right half shaft circular gears. The fourth is an asymmetric circular gear and circular gear meshing differential transmission / power converging mechanism , consisting of at least one asymmetric double-circular-surface planetary gear, a planetary gear shaft, a planetary gear carrier, and left and right half-shaft circular-surface gears of different sizes and numbers of teeth and asymmetrically arranged, the planetary gear shaft is axially installed on the planetary gear carrier, the center lines of the planetary gear shaft and the left and right half-shafts are arranged in parallel, and two coaxial asymmetric circular-surface gears or single-wheel double-circular-surface planetary gears installed back to back are respectively meshed with the corresponding left and right half-shaft circular-surface gears, and the fifth is a symmetrical double-circular-surface planetary gear and circular-surface gear meshing differential transmission / power merging mechanism, consisting of at least one pair of circular-surface planetary gears and a planetary gear shaft, a planetary gear carrier, and left and right half-shaft circular-surface gears of the same size and number of teeth and symmetrically arranged, the planetary gear shaft is axially installed on the planetary gear carrier, and the planetary gear shaft and The center axes of the left and right half-shaft circular gears are arranged in parallel, and the coaxially installed double-wheel single-end or single-wheel double-end circular planetary gears with the same radius size and number of teeth are respectively meshed with the corresponding left and right half-shaft circular gears for transmission. The sixth is an asymmetric circular planetary gear and circular gear meshing differential transmission / power converging mechanism, which is composed of at least one pair of asymmetric double circular planetary gears, a planetary gear shaft, a planetary gear carrier, and left and right half-shaft circular gears with different radius sizes and numbers of teeth. The planetary gear shaft is axially installed on the planetary gear carrier, and the planetary gear shaft is parallel to the center axes of the left and right half-shaft circular gears. The coaxially installed double-wheel single-end or single-wheel double-end circular planetary gears with different radius and number of teeth are respectively meshed with the corresponding left and right half-shaft circular gears for transmission.The seventh is a symmetrical circular planetary gear and cylindrical gear meshing differential transmission / power converging mechanism, which is composed of circular planetary gears and planetary gear shafts, planetary gear carriers, left and right half-shaft cylindrical gears with the same radius size and number of teeth and symmetrically arranged, the planetary gear shafts are radially installed on the planetary gear carrier, the planetary gear shafts are perpendicular to the center axis of the left and right half-shaft cylindrical gears, and the circular planetary gears are respectively meshed with the corresponding left and right half-shaft cylindrical gears for transmission. The eighth is an asymmetric double circular planetary gear and cylindrical gear meshing differential transmission / power converging mechanism, which is composed of at least one pair of asymmetric back-to-back double circular planetary gears and their planetary gear shafts, planetary gear carriers, left and right half-shaft cylindrical gears with different radius sizes and numbers of teeth, the planetary gear shafts are radially installed on the planetary gear carrier, the planetary gear shafts are perpendicular to the center axis of the left and right half-shaft cylindrical gears, and each circular planetary gear is respectively meshed with the left and right half-shaft cylindrical gears for transmission.
5. The stepless speed regulator based on differential transmission / power converging mechanism according to claim 1 is characterized in that: There are five structural schemes for the differential transmission / power converging mechanism based on the combined gears. The first is a combined gear differential transmission / power converging mechanism of circular face gears and cylindrical gears, which is composed of at least one combined planetary gear set of circular face gears and cylindrical gears, a planetary gear shaft and a planetary gear carrier and a pair of corresponding left and right half-shaft circular face gears and / or half-shaft cylindrical gears. The planetary gear shaft is axially installed on the planetary gear carrier, and the planetary gear shaft is parallel to or vertically arranged with the center axis of the left and right half-shaft gears. The circular face gears of the combined planetary gear set and the corresponding half-shaft circular face or cylindrical gears are meshed and transmitted with each other, and the cylindrical gears of the combined planetary gear set and the corresponding half-shaft cylindrical or circular face gears are meshed and transmitted with each other. The second is a combination of bevel gears and cylindrical gears. A combined gear differential transmission / power converging mechanism, consisting of a combined planetary gear set of at least one pair of bevel gears and cylindrical gears, a planetary gear shaft and a planetary gear carrier and a pair of corresponding left and right half-shaft bevel gears and / or half-shaft cylindrical gears, the planetary gear shaft is axially installed on the planetary gear carrier, the planetary gear shaft is parallel to or vertically arranged with the center axis of the left and right half-shaft gears, the bevel gears of the combined planetary gear set and the corresponding half-shaft bevel gears are meshed with each other for transmission, the cylindrical gears of the combined planetary gear set and the corresponding half-shaft circular surface or cylindrical gears are meshed with each other for transmission, the third is a combined gear differential transmission / power converging mechanism of bevel gears and circular surface gears, consisting of a combined planetary gear set of at least one pair of radial bevel gears and circular surface gears, a planetary gear shaft and a planetary gear The planetary gear frame is composed of a left and right half-shaft bevel gear and / or half-shaft cylindrical gear corresponding to the left and right half-shafts, the planetary gear shaft is radially installed on the planetary gear frame, the planetary gear shaft and the center axis of the left and right half-shaft gears are arranged vertically or parallel, the bevel gears of the combined planetary gear set and the corresponding half-shaft bevel gears are meshed and driven with each other, the circular face gears of the combined planetary gear set and the corresponding half-shaft cylindrical or circular face gears are meshed and driven with each other, and the fourth is a circular face or conical face combined planetary gear set differential transmission / power converging mechanism of double center oblique shaft cylindrical / circular face / conical gear meshing transmission, which is composed of left and right center oblique shafts, circular face and / or conical planetary gears respectively arranged at the outer ends of the left and right center oblique shafts, left and right oblique shaft cylindrical / circular face / conical gear pairs, planetary gear frame and left and right half-shaft circular face / conical The gear structure is that the left and right end positions of the planetary gear carrier are obliquely installed with a center oblique shaft through a bearing or a sleeve, and the left and right center oblique shafts are obliquely arranged with the center axis of the planetary gear carrier at an inner staggered angle, and the inner sides of the left and right center oblique shafts are respectively provided with cylindrical / circular surface / conical gears with the same or different diameters, and they are meshed and driven with each other. The outer ends of the left and right center oblique shafts are respectively provided with circular surface and / or conical planetary gears, and they are meshed and driven with the corresponding left and right half-shaft circular surface / conical gears. The fifth is a double center oblique shaft cylindrical / circular surface / conical gear meshing transmission and universal joint combined differential transmission / power converging mechanism, which is composed of left and right center oblique shafts, universal joints respectively arranged at the outer ends of the left and right center oblique shafts, left and right oblique shaft cylindrical / circular surface / conical gear pairs, universal joint frames and left and right half-shafts.The left and right end positions of the universal joint frame are obliquely installed with the center oblique shaft through bearings or sleeves, respectively. The left and right center oblique shafts are obliquely arranged at an inner staggered angle with the center axis of the universal joint frame, and cylindrical / circular / conical gears with the same or different diameters are arranged on the inner sides of the left and right center oblique shafts, respectively, and mesh with each other for transmission. The outer ends of the left and right center oblique shafts are respectively connected to one end of the universal joint, and the other ends of the universal joints are respectively connected to the corresponding left and right half shafts. The universal joint frame, the left half shaft and the right half shaft are respectively used as the power input end / shaft, the power adjustment end / shaft or the power output end / shaft, that is, the universal joint frame, the left half shaft and the right half shaft, one is used as the power output end / shaft and connected to the load transmission shaft, one is used as the power input end / shaft of the main power source, and the other is connected to the rotor / transmission shaft of the power adjustment / speed regulation motor and used as the power adjustment end / shaft. , 6. The stepless speed regulator based on differential transmission / power converging mechanism according to claim 1 is characterized in that: The stepless speed regulator based on differential transmission / power confluence mechanism is an embedded stepless speed regulator or an external stepless speed regulator. The embedded stepless speed regulator has six structures for selection. First, the differential transmission / power confluence mechanism component is integrally embedded in the hollow rotor of the power adjustment / speed regulation motor. At least one of the two half-axes is configured as a hollow half-axle. One half-axle is the power output end / axle, which is configured as a half-rotor shaft at one end of the hollow rotor shaft system of the power adjustment / speed regulation motor through a correspondingly adapted isolation / support bearing, and extends out of the outside of its rotor end cover and stator end cover to become the output shaft extension of the stepless speed regulator. The other hollow half-axle is the power adjustment end / axle, and is isolated / supported by a correspondingly adapted planetary gear carrier, and is connected to the power adjustment / speed regulation. The rotor body / rotor end cover of the motor is connected in transmission, and the planetary gear carrier serves as the power input end. The power input shaft is set as the semi-rotor shaft at the other end of the hollow rotor shaft system of the power adjustment / speed regulation motor, and is inserted into and sleeved in the hollow half-shaft through the corresponding stator isolation / support bearing and shaft isolation bearing, and is connected in transmission with the planetary gear carrier serving as the power input end or the planetary gear shaft fixed thereon. Secondly, the differential transmission / power confluence mechanism assembly is integrally embedded in the hollow rotor of the power adjustment / speed regulation motor, and at least one of the two half-shafts is set as a hollow half-shaft, one hollow half-shaft is the power adjustment end / shaft, and is connected in transmission with the rotor body / rotor end cover of the power adjustment / speed regulation motor, and the other half-shaft serves as the power output end. / shaft, passes through the corresponding other hollow half shaft through the corresponding half shaft isolation / support bearing, and is set as the half rotor shaft at one end of the hollow rotor shaft system of the power adjustment / speed regulation motor, and extends out of the outside of the stator end cover to become the output shaft extension of the stepless speed regulator. The planetary gear carrier serves as the power input end, and the power input end / shaft is set as the half rotor shaft at the other end of the hollow rotor shaft system of the power adjustment / speed regulation motor, and is connected to the planetary gear carrier as the power input end at this time through the corresponding stator and rotor isolation / support bearings. Thirdly, the differential transmission / power confluence mechanism assembly is integrally embedded in the hollow rotor of the power adjustment / speed regulation motor or the main power source motor, and the two half shafts are respectively connected through the corresponding planetary gear carrier and the stator isolation / support shaft. The bearings are arranged as half rotor shafts at both ends of the hollow rotor shaft system, and extend out of the rotor end cover and the stator end cover on both sides respectively, wherein one half rotor shaft serves as the power output end / shaft of the stepless speed regulator, and the other half rotor shaft serves as the power input end / shaft or the power adjustment end / shaft, and is connected to the drive shaft of the corresponding main power source or the power adjustment / speed regulation motor, and the planetary gear carrier serves as the power adjustment end or the power input end, and is connected to the corresponding hollow rotor, or is arranged as an integral structure with the hollow rotor, and fourthly, the differential transmission / power confluence mechanism is axially arranged in series with the power adjustment / speed regulation motor or / and the main power source, and is arranged or embedded in the same casing, and one half shaft is the power output end / shaft, which extends out of the casing and serves as the output shaft extension of the stepless speed regulator,The other half shaft and the planetary gear carrier are respectively used as the power adjustment end / shaft or the power input end / shaft, which are connected to the transmission end / shaft of the corresponding power adjustment / speed regulation motor or the main power source shaft. Fifth, the differential transmission / power confluence mechanism, the power adjustment / speed regulation motor and the main power source motor are integrated structures. The power adjustment / speed regulation motor and the main power source motor are axially arranged in series and arranged in the same casing. The stators of the two are axially installed in series on the integrated stator body, and the motor rotors are respectively assembled corresponding to the motor stators. The differential transmission / power confluence mechanism is embedded in one of the set hollow rotors of the motor. One half shaft is the power output end / shaft, which extends out of the casing and serves as the output shaft extension of the stepless speed regulator. The other half shaft and the planetary gear carrier / universal joint carrier are respectively used as the power adjustment end / shaft or the power input end / shaft, which are connected to the transmission end / shaft of the corresponding power adjustment / speed regulation motor or the main power source. Sixth, a gear set reducer / speed increaser is arranged in the transmission shaft system, and the differential transmission / power confluence mechanism and the power adjustment The speed regulating motor is an integrated structure or a split external structure, one half shaft is the power output end / shaft, the other half shaft and the planetary gear carrier / universal joint carrier are respectively used as the power adjustment end / shaft or the power input end / shaft, and a gear set reducer / speed increaser is arranged in series in the power input end, the power output end and / or the power adjustment end structure, and the reducer / speed increaser is arranged in the same casing as the above-mentioned stepless speed regulator, or has an independent casing and is placed outside the stepless speed regulator casing. The external stepless speed regulator is a device with a differential transmission / power confluence mechanism and an independent casing / mounting bracket, the power input end / shaft extending out of the casing is connected to the output shaft of the main power source, the power adjustment end / shaft extending out of the casing is connected to the output shaft of the power adjustment / speed regulating motor, and the power output end / shaft extending out of the casing is connected to the transmission shaft of the load, or two or more external stepless speed regulators are arranged to construct a distributed power adaptation load system with power allocation, confluence, power adaptation and energy recovery structure of two or more power sources at two or more levels.
7. The stepless speed regulator based on differential transmission / power converging mechanism according to claim 1 is characterized in that: The gear meshing transmission structure in the differential transmission / power converging mechanism includes spur gears, helical gears, bevel gears, herringbone gears, cycloid gears, circular arc gears, spiral gears, worm helical gears, hypoid gears and halberd gear meshing and crown gear meshing structures for adaptation and selection. The planetary gear shafts include flat / straight pin type and cross type planetary gear shafts for adaptation and selection. The stator and rotor of the motor of the main power source and the stator and rotor of the power regulation / speed regulation motor have horizontal, vertical or / and disc structures for selection. The speed regulator accessories refer to the general term for a package of components that need to be selected in the assembly of the above-mentioned stepless speed regulator and its energy-saving system, including the stator core, stator body / casing, stator end cover, stator excitation Magnetic winding, rotor body, rotor core, hollow rotor end cover, rotor permanent magnet assembly, rotor excitation winding, rotor self-generating excitation assembly, capacitor excitation assembly, external excitation brush assembly, transmission shaft, rotor shaft, spline pair, shaft key, keyway, locating pin, power transmission lock, power transmission clutch, brush assembly, heat dissipation device, bearing, bushing, oil seal, oil return ring, thrust ring, air cooling / water cooling / oil cooling device, bearing lubrication / cooling device, gear set lubrication / cooling device, oil circuit, lubricating oil pump, fasteners, gear adjustment gasket, housing, bracket, base, coupling, transmission shaft inter-shaft gear speed change / torque converter, junction box, power load / emergency unloading / protection component, at least one of them Or a group of parts, modules or components constitute the corresponding speed regulator accessories, wherein the coupling includes an ordinary flexible coupling and a permanent magnetic coupling flexible coupling. In addition, the speed regulator accessories also include a sensor component for obtaining the closed-loop control status of the system operation, including a position / positioning / angle sensor, a speed sensor, a torque sensor, an ambient temperature / component operation temperature sensor, a rotary encoder, a current sensor, a voltage sensor, a material flow sensor and a material level / flow sensor, for optional adaptation and adoption. Furthermore, the speed regulator accessories also include an electronically controlled / electromagnetic or manual tooth embedding / locking pin / locking component, a friction disc self-locking component or arranged at an appropriate position of the power input shaft, the power adjustment shaft or / and the stator and rotor of the stepless speed regulator The sliding contact tooth sleeve self-locking component is available for selection and adaptation. The configuration components of the motor control driver include system operation closed-loop control status acquisition sensor components, programmable controller PLC, frequency converter module, inverter module, rectifier module, filter module, transformer / voltage regulator module, power amplifier / current drive module, power grid isolator module, signal transmitter module, industrial bus control module, operation control and input and output I / O components, display, printer, emergency switch / protection / control module, Internet of Things or Internet modulation / demodulation terminal module, embedded wired / wireless network router or radio frequency card, backup power component, power cable and communication cable component. Select the adapter and use it.The power regulation / speed regulation motor selection types include induction motors, permanent magnet motors, electromagnetic slip clutch motors, reluctance / stepping motors, pole-changing multi-speed motors and their hybrid structure motors that can adjust power, speed or / and torque, and single-phase / multi-phase AC asynchronous motors, AC or DC permanent magnet synchronous generators / motors, permanent magnet brushless motors, DC / AC servo motors, stepping motors and reluctance motors that can adjust speed by adjusting frequency, armature voltage or excitation current. The power regulation / speed regulation motors have horizontal structures, vertical structures or disc structures for selection and adaptation.
8. The stepless speed regulator based on differential transmission / power converging mechanism according to claim 1 is characterized in that: The stepless speed regulator based on differential transmission / power confluence mechanism is a distributed power adapter device, which is composed of two or more stepless speed regulators connected in series / series-parallel. The power output of the previous stepless speed regulator is regarded as the main power source of the next stepless speed regulator, that is, the power output end / shaft of the previous stepless speed regulator is connected to the power input end / shaft of the next stepless speed regulator.
9. An energy-saving system of a stepless speed regulator based on a differential transmission / power converging mechanism, characterized in that: It consists of a stepless speed regulator based on a differential transmission / power confluence mechanism, a main power source, a sensor component for obtaining the closed-loop control status of the system operation, a client industrial control computer and speed regulator accessories, wherein the stepless speed regulator based on the differential transmission / power confluence mechanism consists of a differential transmission / power confluence mechanism component, a power adjustment / speed regulation motor, a motor control driver and a speed regulator accessory, the differential transmission / power confluence mechanism component includes a planetary gear carrier, planetary gears, planetary gear shafts, left half-shaft gears and right half-shaft gears, the planetary gears are respectively meshed with at least one pair of left and right half-shaft gears, the left half-shaft is used as the power output end / shaft of the stepless speed regulator, connected to the load shaft, the right half-shaft and the planetary gear carrier are respectively used as The power adjustment end / shaft and power input end / shaft of the stepless speed regulator are respectively adapted and connected with the rotor body / rotor end cover / rotor shaft of the power adjustment / speed regulating motor and the output end / shaft of the main power source. There are four different schemes for the planetary gear and half-shaft gear assembly structure in the differential transmission / power confluence mechanism assembly, namely, a differential transmission / power confluence mechanism based on bevel gears, a differential transmission / power confluence mechanism based on cylindrical gears, a differential transmission / power confluence mechanism based on circular gears, and a differential transmission / power confluence mechanism based on combined gears. The motor control driver is adapted to the structural type of the power adjustment / speed regulating motor, including the following three technical schemes for selection. The technical scheme 1 is a motor frequency converter with forward and reverse speed regulation / torque regulation / power regulation having an excitation current magnetic field vector control frequency conversion circuit, the technical scheme 2 is a generator dual-circuit direct drive controller with speed regulation / torque regulation / power regulation having an excitation current magnetic field vector control circuit and a rectifier or / and an inverter energy recovery circuit, the technical scheme 3 is a motor generator dual-circuit function model-selected direct drive controller with forward and reverse speed regulation / torque regulation / power regulation having an excitation current magnetic field vector control circuit and a rectifier or / and an inverter energy recovery circuit, the system operation closed-loop control state acquisition sensor component is connected to the sensor I / O interface of the client industrial control computer, the rated power of the main power source and the power regulation / speed regulation motor is based on the "main power The rated power of the power source + the rated power of the power regulation / speed regulation motor ≥ the rated power of the load" as well as the application scenarios and working conditions are used to build an intensive system equipment configuration plan, and the system intensively packages or builds up the functions of the hardware and software modules of the following ten working modes: ① Soft start module ② Thermal engine / light load module ③ Basic operation / direct drive operation module ④ Stepless speed increase / power increase operation module ⑤ Speed reduction / emergency adjustment operation-non-power recovery speed reduction operation module ⑥ Stepless speed reduction / load power reduction operation-power recovery speed reduction operation module ⑦ Power / speed increase operation mode ⑧ Power convergence / hybrid power mode ⑨ Hybrid power-acceleration mode ⑩ Hybrid power-high speed power mode.
10. The energy-saving system of the stepless speed regulator based on the differential transmission / power converging mechanism according to claim 9 is characterized in that: The differential transmission / power converging mechanism based on bevel gears has four structural schemes for selection: the first is a symmetrical axial double-end bevel planetary gear differential transmission / power converging mechanism, in which a planetary gear shaft is axially mounted on the symmetrical axial double-end bevel planetary gear carrier, and the planetary gear shaft is parallel to the center axis of the left and right half-shaft gears, and the symmetrical axial double-end bevel planetary gears are respectively meshed with the matching left and right half-shaft bevel gears for transmission; the second is an asymmetrical axial double-end bevel planetary gear differential transmission / power converging mechanism, in which a planetary gear shaft is axially mounted on the asymmetrical axial double-end bevel planetary gear carrier, and the planetary gear shaft is parallel to the center line of the left and right half-shafts. The first embodiment is a symmetrical radial bevel planetary gear differential transmission mechanism, in which the asymmetric axial double-end bevel planetary gears are respectively meshed with the corresponding left and right half-shaft bevel gears; the third embodiment is a symmetrical radial bevel planetary gear differential transmission mechanism, in which the planetary gear shafts are radially mounted on the symmetrical radial bevel planetary gear carrier, the planetary gear shafts and the center lines of the left and right half-shafts are vertically arranged, and the bevel planetary gears are respectively meshed with the symmetrical left and right half-shaft bevel gears; the fourth embodiment is an asymmetric oblique bevel planetary gear differential transmission mechanism, in which the planetary gear shafts are obliquely mounted on the asymmetric oblique bevel planetary gear carrier, the planetary gear shafts and the center lines of the left and right half-shafts are obliquely staggered, and the oblique bevel planetary gears are respectively meshed with the asymmetric left and right half-shaft bevel gears.
11. The energy-saving system of the stepless speed regulator based on the differential transmission / power converging mechanism according to claim 9 is characterized in that: The differential transmission / power confluence mechanism based on cylindrical gears has five structural schemes for selection. The first is a symmetrical cylindrical planetary gear differential transmission / power confluence mechanism, in which a planetary gear shaft is axially mounted on the cylindrical planetary gear carrier, and the planetary gear shaft and the center lines of the left and right half shafts are arranged in parallel. Each cylindrical planetary gear is respectively meshed with the corresponding left and right half shaft cylindrical circumscribed spur gears for transmission. The second is a symmetrical cylindrical planetary gear and face gear meshing differential transmission / power confluence mechanism, in which a planetary gear shaft is radially mounted on the cylindrical planetary gear carrier. The planetary gear shaft is arranged to intersect the center axis of the left and right half shafts at right angles, and each cylindrical planetary gear is meshed with the corresponding left and right half shaft circular gears for transmission. The third is an asymmetric cylindrical planetary gear set differential transmission / power converging mechanism, including at least one pair of cylindrical planetary gears and planetary gear shafts, a planetary gear carrier, a right half shaft cylindrical external gear sun gear and a left half shaft cylindrical internal gear ring gear. The planetary gear shafts and cylindrical planetary gears are evenly installed axially on the planetary gear carrier, and the center lines of the planetary gear shafts and the left and right half shafts are parallel. The arrangement is such that each cylindrical planetary gear is meshed with the right half-shaft cylindrical external gear sun gear and the left half-shaft cylindrical internal gear ring / gear for transmission. The fourth is an asymmetric cylindrical planetary external spur gear differential transmission / power converging mechanism, which is composed of at least one pair of cylindrical planetary gears and planetary gear shafts, a planetary gear carrier, and left and right half-shaft cylindrical external spur gears of different sizes and numbers of teeth. The planetary gear shaft is axially mounted on the planetary gear carrier, and the planetary gear shaft is parallel to the center axis of the left and right half-shafts. Two different cylindrical The planetary gears are respectively meshed with the corresponding left and right half-shaft cylindrical gears and spur gears connected to each other for transmission. The fifth is an asymmetric cylindrical planetary gear and circular face gear meshing differential transmission / power converging mechanism, which is composed of at least one pair of cylindrical planetary gears and planetary gear shafts, a planetary gear carrier, and left and right half-shaft circular face gears with different radius sizes and numbers of teeth. The planetary gear shafts are radially installed on the planetary gear carrier, and the planetary gear shafts are vertically arranged to the center axes of the left and right half-shafts. The cylindrical planetary gears are respectively meshed with the corresponding left and right half-shaft face gears for transmission.
12. The energy-saving system of the stepless speed regulator based on the differential transmission / power converging mechanism according to claim 9 is characterized in that: The differential transmission / power converging mechanism based on circular face gears has four structural schemes for selection. The first is a symmetrical circular face planetary gear and cylindrical gear meshing differential transmission / power converging mechanism, which is composed of circular face planetary gears and planetary gear shafts, planetary gear carriers, and left and right half-shaft cylindrical gears with the same size and number of teeth and symmetrically arranged. The planetary gear shafts are radially installed on the planetary gear carrier, and the planetary gear shafts and the center lines of the left and right half-shafts are vertically arranged. The circular face planetary gears are respectively meshed with the symmetrical left and right half-shaft cylindrical gears. The second is an asymmetric circular face planetary gear and cylindrical gear meshing differential transmission / power converging mechanism, which is composed of circular face planetary gears, planetary gear shafts, planetary gear carriers, and left and right half-shaft cylindrical gears with different sizes and numbers of teeth. The planetary gear shaft is radially installed on the planetary gear carrier, and the center lines of the planetary gear shaft and the left and right half shafts are arranged vertically. The circular planetary gears are respectively meshed with the corresponding left and right half shaft cylindrical gears. The third is a symmetrical circular gear and circular gear meshing differential transmission / power converging mechanism, which is composed of at least one pair of circular planetary gears and planetary gear shafts, a planetary gear carrier, and left and right half shaft circular gears with the same size and number of teeth and symmetrically arranged. The planetary gear shaft is axially installed on the circular planetary gear carrier, and the planetary gear shaft and the center lines of the left and right half shafts are arranged parallel. The double circular planetary gears or back-to-back composite double-end circular gears are respectively meshed with the symmetrical left and right half shaft circular gears. The fourth is an asymmetric circular gear and circular gear meshing differential transmission / power converging mechanism , consisting of at least one asymmetric double-circular-surface planetary gear, a planetary gear shaft, a planetary gear carrier, and left and right half-shaft circular-surface gears of different sizes and numbers of teeth and asymmetrically arranged, the planetary gear shaft is axially installed on the planetary gear carrier, the center lines of the planetary gear shaft and the left and right half-shafts are arranged in parallel, and two coaxial asymmetric circular-surface gears or single-wheel double-circular-surface planetary gears installed back to back are respectively meshed with the corresponding left and right half-shaft circular-surface gears, and the fifth is a symmetrical double-circular-surface planetary gear and circular-surface gear meshing differential transmission / power merging mechanism, consisting of at least one pair of circular-surface planetary gears and a planetary gear shaft, a planetary gear carrier, and left and right half-shaft circular-surface gears of the same size and number of teeth and symmetrically arranged, the planetary gear shaft is axially installed on the planetary gear carrier, and the planetary gear shaft and The center axes of the left and right half-shaft circular gears are arranged in parallel, and the coaxially installed double-wheel single-end or single-wheel double-end circular planetary gears with the same radius size and number of teeth are respectively meshed with the corresponding left and right half-shaft circular gears for transmission. The sixth is an asymmetric circular planetary gear and circular gear meshing differential transmission / power converging mechanism, which is composed of at least one pair of asymmetric double circular planetary gears, a planetary gear shaft, a planetary gear carrier, and left and right half-shaft circular gears with different radius sizes and numbers of teeth. The planetary gear shaft is axially installed on the planetary gear carrier, and the planetary gear shaft is parallel to the center axes of the left and right half-shaft circular gears. The coaxially installed double-wheel single-end or single-wheel double-end circular planetary gears with different radius and number of teeth are respectively meshed with the corresponding left and right half-shaft circular gears for transmission.The seventh is a symmetrical circular planetary gear and cylindrical gear meshing differential transmission / power converging mechanism, which is composed of circular planetary gears and planetary gear shafts, planetary gear carriers, left and right half-shaft cylindrical gears with the same radius size and number of teeth and symmetrically arranged, the planetary gear shafts are radially installed on the planetary gear carrier, the planetary gear shafts are perpendicular to the center axis of the left and right half-shaft cylindrical gears, and the circular planetary gears are respectively meshed with the corresponding left and right half-shaft cylindrical gears for transmission. The eighth is an asymmetric double circular planetary gear and cylindrical gear meshing differential transmission / power converging mechanism, which is composed of at least one pair of asymmetric back-to-back double circular planetary gears and their planetary gear shafts, planetary gear carriers, left and right half-shaft cylindrical gears with different radius sizes and numbers of teeth, the planetary gear shafts are radially installed on the planetary gear carrier, the planetary gear shafts are perpendicular to the center axis of the left and right half-shaft cylindrical gears, and each circular planetary gear is respectively meshed with the left and right half-shaft cylindrical gears for transmission.
13. The energy-saving system of the stepless speed regulator based on the differential transmission / power converging mechanism according to claim 9 is characterized in that: There are five structural schemes for the differential transmission / power converging mechanism based on the combined gears. The first is a combined gear differential transmission / power converging mechanism of circular face gears and cylindrical gears, which is composed of at least one combined planetary gear set of circular face gears and cylindrical gears, a planetary gear shaft and a planetary gear carrier and a pair of corresponding left and right half-shaft circular face gears and / or half-shaft cylindrical gears. The planetary gear shaft is axially installed on the planetary gear carrier, and the planetary gear shaft is parallel to or vertically arranged with the center axis of the left and right half-shaft gears. The circular face gears of the combined planetary gear set and the corresponding half-shaft circular face or cylindrical gears are meshed and transmitted with each other, and the cylindrical gears of the combined planetary gear set and the corresponding half-shaft cylindrical or circular face gears are meshed and transmitted with each other. The second is a combination of bevel gears and cylindrical gears. A combined gear differential transmission / power converging mechanism, consisting of a combined planetary gear set of at least one pair of bevel gears and cylindrical gears, a planetary gear shaft and a planetary gear carrier and a pair of corresponding left and right half-shaft bevel gears and / or half-shaft cylindrical gears, the planetary gear shaft is axially installed on the planetary gear carrier, the planetary gear shaft is parallel to or vertically arranged with the center axis of the left and right half-shaft gears, the bevel gears of the combined planetary gear set and the corresponding half-shaft bevel gears are meshed with each other for transmission, the cylindrical gears of the combined planetary gear set and the corresponding half-shaft circular surface or cylindrical gears are meshed with each other for transmission, the third is a combined gear differential transmission / power converging mechanism of bevel gears and circular surface gears, consisting of a combined planetary gear set of at least one pair of radial bevel gears and circular surface gears, a planetary gear shaft and a planetary gear The planetary gear frame is composed of a left and right half-shaft bevel gear and / or half-shaft cylindrical gear corresponding to the left and right half-shafts, the planetary gear shaft is radially installed on the planetary gear frame, the planetary gear shaft and the center axis of the left and right half-shaft gears are arranged vertically or parallel, the bevel gears of the combined planetary gear set and the corresponding half-shaft bevel gears are meshed and driven with each other, the circular face gears of the combined planetary gear set and the corresponding half-shaft cylindrical or circular face gears are meshed and driven with each other, and the fourth is a circular face or conical face combined planetary gear set differential transmission / power converging mechanism of double center oblique shaft cylindrical / circular face / conical gear meshing transmission, which is composed of left and right center oblique shafts, circular face and / or conical planetary gears respectively arranged at the outer ends of the left and right center oblique shafts, left and right oblique shaft cylindrical / circular face / conical gear pairs, planetary gear frame and left and right half-shaft circular face / conical The gear structure is that the left and right end positions of the planetary gear carrier are obliquely installed with a center oblique shaft through a bearing or a sleeve, and the left and right center oblique shafts are obliquely arranged with the center axis of the planetary gear carrier at an inner staggered angle, and the inner sides of the left and right center oblique shafts are respectively provided with cylindrical / circular surface / conical gears with the same or different diameters, and they are meshed and driven with each other. The outer ends of the left and right center oblique shafts are respectively provided with circular surface and / or conical planetary gears, and they are meshed and driven with the corresponding left and right half-shaft circular surface / conical gears. The fifth is a double center oblique shaft cylindrical / circular surface / conical gear meshing transmission and universal joint combined differential transmission / power converging mechanism, which is composed of left and right center oblique shafts, universal joints respectively arranged at the outer ends of the left and right center oblique shafts, left and right oblique shaft cylindrical / circular surface / conical gear pairs, universal joint frames and left and right half-shafts.The left and right end positions of the universal joint frame are obliquely installed with the center oblique shaft through bearings or sleeves, respectively. The left and right center oblique shafts are obliquely arranged at an inner staggered angle with the center axis of the universal joint frame, and cylindrical / circular / conical gears with the same or different diameters are arranged on the inner sides of the left and right center oblique shafts, respectively, and mesh with each other for transmission. The outer ends of the left and right center oblique shafts are respectively connected to one end of the universal joint, and the other ends of the universal joints are respectively connected to the corresponding left and right half shafts. The universal joint frame, the left half shaft and the right half shaft are respectively used as the power input end / shaft, the power adjustment end / shaft or the power output end / shaft, that is, the universal joint frame, the left half shaft and the right half shaft, one is used as the power output end / shaft and connected to the load transmission shaft, one is used as the power input end / shaft of the main power source, and the other is connected to the rotor / transmission shaft of the power adjustment / speed regulation motor and used as the power adjustment end / shaft. , 14. The energy-saving system of the stepless speed regulator based on the differential transmission / power converging mechanism according to claim 9 is characterized in that: The stepless speed regulator based on differential transmission / power confluence mechanism is an embedded stepless speed regulator or an external stepless speed regulator. The embedded stepless speed regulator has six structures for selection. First, the differential transmission / power confluence mechanism component is integrally embedded in the hollow rotor of the power adjustment / speed regulation motor. At least one of the two half-axes is configured as a hollow half-axle. One half-axle is the power output end / axle, which is configured as a half-rotor shaft at one end of the hollow rotor shaft system of the power adjustment / speed regulation motor through a correspondingly adapted isolation / support bearing, and extends out of the outside of its rotor end cover and stator end cover to become the output shaft extension of the stepless speed regulator. The other hollow half-axle is the power adjustment end / axle, and is isolated / supported by a correspondingly adapted planetary gear carrier, and is connected to the power adjustment / speed regulation. The rotor body / rotor end cover of the motor is connected in transmission, and the planetary gear carrier serves as the power input end. The power input shaft is set as the semi-rotor shaft at the other end of the hollow rotor shaft system of the power adjustment / speed regulation motor, and is inserted into and sleeved in the hollow half-shaft through the corresponding stator isolation / support bearing and shaft isolation bearing, and is connected in transmission with the planetary gear carrier serving as the power input end or the planetary gear shaft fixed thereon. Secondly, the differential transmission / power confluence mechanism assembly is integrally embedded in the hollow rotor of the power adjustment / speed regulation motor, and at least one of the two half-shafts is set as a hollow half-shaft, one hollow half-shaft is the power adjustment end / shaft, and is connected in transmission with the rotor body / rotor end cover of the power adjustment / speed regulation motor, and the other half-shaft serves as the power output end. / shaft, passes through the corresponding other hollow half shaft through the corresponding half shaft isolation / support bearing, and is set as the half rotor shaft at one end of the hollow rotor shaft system of the power adjustment / speed regulation motor, and extends out of the outside of the stator end cover to become the output shaft extension of the stepless speed regulator. The planetary gear carrier serves as the power input end, and the power input end / shaft is set as the half rotor shaft at the other end of the hollow rotor shaft system of the power adjustment / speed regulation motor, and is connected to the planetary gear carrier as the power input end at this time through the corresponding stator and rotor isolation / support bearings. Thirdly, the differential transmission / power confluence mechanism assembly is integrally embedded in the hollow rotor of the power adjustment / speed regulation motor or the main power source motor, and the two half shafts are respectively connected through the corresponding planetary gear carrier and the stator isolation / support shaft. The bearings are arranged as half rotor shafts at both ends of the hollow rotor shaft system, and extend out of the rotor end cover and the stator end cover on both sides respectively, wherein one half rotor shaft serves as the power output end / shaft of the stepless speed regulator, and the other half rotor shaft serves as the power input end / shaft or the power adjustment end / shaft, and is connected to the drive shaft of the corresponding main power source or the power adjustment / speed regulation motor, and the planetary gear carrier serves as the power adjustment end or the power input end, and is connected to the corresponding hollow rotor, or is arranged as an integral structure with the hollow rotor, and fourthly, the differential transmission / power confluence mechanism is axially arranged in series with the power adjustment / speed regulation motor or / and the main power source, and is arranged or embedded in the same casing, and one half shaft is the power output end / shaft, which extends out of the casing and serves as the output shaft extension of the stepless speed regulator,The other half shaft and the planetary gear carrier are respectively used as the power adjustment end / shaft or the power input end / shaft, which are connected to the transmission end / shaft of the corresponding power adjustment / speed regulation motor or the main power source shaft. Fifth, the differential transmission / power confluence mechanism, the power adjustment / speed regulation motor and the main power source motor are integrated structures. The power adjustment / speed regulation motor and the main power source motor are axially arranged in series and arranged in the same casing. The stators of the two are axially installed in series on the integrated stator body, and the motor rotors are respectively assembled corresponding to the motor stators. The differential transmission / power confluence mechanism is embedded in one of the set hollow rotors of the motor. One half shaft is the power output end / shaft, which extends out of the casing and serves as the output shaft extension of the stepless speed regulator. The other half shaft and the planetary gear carrier / universal joint carrier are respectively used as the power adjustment end / shaft or the power input end / shaft, which are connected to the transmission end / shaft of the corresponding power adjustment / speed regulation motor or the main power source. Sixth, a gear set reducer / speed increaser is arranged in the transmission shaft system, and the differential transmission / power confluence mechanism and the power adjustment The speed regulating motor is an integrated structure or a split external structure, one half shaft is the power output end / shaft, the other half shaft and the planetary gear carrier / universal joint carrier are respectively used as the power adjustment end / shaft or the power input end / shaft, and a gear set reducer / speed increaser is arranged in series in the power input end, the power output end and / or the power adjustment end structure, and the reducer / speed increaser is arranged in the same casing as the above-mentioned stepless speed regulator, or has an independent casing and is placed outside the stepless speed regulator casing. The external stepless speed regulator is a device with a differential transmission / power confluence mechanism and an independent casing / mounting bracket, the power input end / shaft extending out of the casing is connected to the output shaft of the main power source, the power adjustment end / shaft extending out of the casing is connected to the output shaft of the power adjustment / speed regulating motor, and the power output end / shaft extending out of the casing is connected to the transmission shaft of the load, or two or more external stepless speed regulators are arranged to construct a distributed power adaptation load system with power allocation, confluence, power adaptation and energy recovery structure of two or more power sources at two or more levels.
15. The energy-saving system of the stepless speed regulator based on the differential transmission / power converging mechanism according to claim 9 is characterized in that: The gear meshing transmission structure in the differential transmission / power converging mechanism includes spur gears, helical gears, bevel gears, herringbone gears, cycloid gears, circular arc gears, spiral gears, worm helical gears, hypoid gears and halberd gear meshing and crown gear meshing structures for adaptation and selection. The planetary gear shafts include flat / straight pin type and cross type planetary gear shafts for adaptation and selection. The stator and rotor of the motor of the main power source and the stator and rotor of the power regulation / speed regulation motor have horizontal, vertical or / and disc structures for selection. The speed regulator accessories refer to the general term for a package of components that need to be selected in the assembly of the above-mentioned stepless speed regulator and its energy-saving system, including the stator core, stator body / casing, stator end cover, stator excitation Magnetic winding, rotor body, rotor core, hollow rotor end cover, rotor permanent magnet assembly, rotor excitation winding, rotor self-generating excitation assembly, capacitor excitation assembly, external excitation brush assembly, transmission shaft, rotor shaft, spline pair, shaft key, keyway, locating pin, power transmission lock, power transmission clutch, brush assembly, heat dissipation device, bearing, bushing, oil seal, oil return ring, thrust ring, air cooling / water cooling / oil cooling cooling device, bearing lubrication / cooling device, gear set lubrication / cooling device, oil circuit, lubricating oil pump, fasteners, gear adjustment gasket, housing, bracket, base, coupling transmission shaft inter-axis gear speed change / torque converter, junction box, power load / emergency unloading / protection component, at least one of them is selected Or a group of component modules or components constitute the corresponding speed regulator accessories, wherein the coupling includes an ordinary flexible coupling and a permanent magnetic coupling flexible coupling. In addition, the speed regulator accessories also include a system operation closed-loop control state acquisition sensor component including a position / positioning / angle sensor, a speed sensor, a torque sensor, an ambient temperature / component operation temperature sensor, a rotary encoder, a current sensor, a voltage sensor, a material flow sensor and a material level / flow sensor for optional adaptation. Furthermore, the speed regulator accessories also include an electronically controlled / electromagnetic or manual tooth embedding / locking pin / locking component, a friction disc self-locking component or a power input shaft, a power adjustment shaft or / and a motor stator and rotor at appropriate positions of the stepless speed regulator. Sliding contact tooth sleeve type self-locking component, for selection and adaptation, the configuration component selection and adaptation of the motor control driver includes system operation closed-loop control state acquisition sensor component, programmable controller PLC, frequency converter module, inverter module, rectifier module, filter module, transformer / voltage regulator module, power amplifier / current drive module, power grid isolator module, signal transmitter module, industrial bus control module, operation control and input and output I / O components, display, printer, emergency switch / protection / control module, Internet of Things or Internet modulation / demodulation terminal module, embedded wired / wireless network router or radio frequency card, backup power component, power cable and communication cable component, select the adaptation and use,The power regulation / speed regulation motor selection types include induction motors, permanent magnet motors, electromagnetic slip clutch motors, reluctance / stepping motors, pole-changing multi-speed motors and their hybrid structure motors that can adjust power, speed or / and torque, and single-phase / multi-phase AC asynchronous motors, AC or DC permanent magnet synchronous generators / motors, permanent magnet brushless motors, DC / AC servo motors, stepping motors and reluctance motors that can adjust speed by adjusting frequency, armature voltage or excitation current. The power regulation / speed regulation motors have horizontal structures, vertical structures or disc structures for selection and adaptation.
16. The energy-saving system of the stepless speed regulator based on the differential transmission / power converging mechanism according to claim 9 is characterized in that: The stepless speed regulator based on differential transmission / power confluence mechanism is a distributed power adapter device, which is composed of two or more stepless speed regulators connected in series / series-parallel. The power output of the previous stepless speed regulator is regarded as the main power source of the next stepless speed regulator, that is, the power output end / shaft of the previous stepless speed regulator is connected to the power input end / shaft of the next stepless speed regulator.
17. The energy-saving system of the stepless speed regulator based on the differential transmission / power converging mechanism according to claim 9 is characterized in that: The configuration components of the client industrial computer are selected and adapted to include a sensor component for obtaining the closed-loop control status of the system operation, a programmable controller PLC, a frequency converter module, an inverter module, a rectifier module, a filter module, a transformer / voltage regulator module, a power amplifier / current drive module, a power grid isolator module, a signal transmitter module, an industrial bus control module, an operation control and input / output I / O component, a display, a printer, an emergency switch / protection / control module, an Internet of Things or Internet modulation / demodulation terminal module, an embedded wired / wireless network router or radio frequency card, a backup power component, a power cable and a communication cable component, and the adaptation thereof is selected for adoption.
Citation Information
Patent Citations
Stepless speed regulator based on differential transmission / power confluence mechanism and energy-saving system thereof
CN212868332U