A three-dimensional rebound rate detection device for wrapped forage grass

By designing a three-dimensional rebound rate detection device for wrapping forage grass, the detection of X, Y, and Z directions is achieved using infrared ranging sensors and adjustable measuring arms, which solves the problem of uncertainty in the forage grass expansion rate and improves transportation efficiency.

CN112082488BActive Publication Date: 2025-03-25GANSU ACAD OF MECHANICAL SCI
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Patent Information

Application Number
CN202010928623.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-09-07
Publication Date
2025-03-25
Estimated Expiration
2040-09-07

AI Technical Summary

Technical Problem

The prior art lacks a device suitable for effective detection of the forage expansion rate, which leads to the continuous expansion of the forage after high-density compression after being left to stand, and the packaging size and shape are uncertain, affecting the palletization and loading and transportation of the forage.

Method used

A three-dimensional rebound rate detection device for wrapping forage is designed, including a base, an adjustable support frame and a measuring frame. The infrared ranging sensor and an adjustable measuring arm are used to achieve detection in three directions, X, Y, and Z, and the measurement is accurate and digital processing is convenient.

Benefits of technology

Three-dimensional measurement of wrapped forage grass is realized, the measurement accuracy is ensured, the palletization and loading and transportation are facilitated, the problem of uncertain grass expansion rate is solved, and the transportation efficiency in the forage field is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a three-dimensional spring rate detection device for wrapped forage grass; the device comprises a base, an adjustable support frame and a measuring frame; wherein the base is in the shape of a square plate as a whole; the adjustable support frame comprises a lifting adjustment column and a cantilever support rod; the lifting adjustment column is vertically fixed at one corner of the base, and one end of the cantilever support rod is arranged on the lifting adjustment column and can be adjusted by circumferential rotation; the measuring frame comprises a cross-shaped support frame, an adjustable measuring arm and a Z-direction measuring assembly; a hollow shaft is arranged at the center of the cross-shaped support frame, the hollow shaft is arranged at the other end of the cantilever support rod and can be adjusted by circumferential rotation, the adjustable measuring arm is arranged at the four ends of the cross-shaped support frame, and the Z-direction measuring assembly is arranged on the hollow shaft. The present invention provides an effective measuring device for the spring rate detection of wrapped forage grass, and is easy to use, accurate in measurement, and can be applied to a variety of working conditions.
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Description

Technical Field

[0001] The invention belongs to the technical field of agricultural forage compression, and in particular relates to a three-dimensional rebound rate detection device for wrapped forage. Background Art

[0002] At present, China is facing the problem of forage, especially oats and alfalfa. Due to the existence of internal forces in the forage after high-density compression, the forage continues to expand after being left still for a period of time. The size and shape of the compressed material bags after expansion are uncertain, and effective stacking and loading and transportation cannot be carried out, which greatly affects the development of the forage field. Therefore, detecting, studying and controlling the rebound rate of high-density compressed forage is of fundamental significance and value in solving this problem. At present, the existing technology lacks a device suitable for effectively detecting the expansion rate of forage. Summary of the invention

[0003] The purpose of the present invention is to provide a three-dimensional rebound rate detection device for wrapped forage grass which is easy to use and can measure accurately in view of the deficiencies in the prior art.

[0004] To achieve the above object, the technical solution adopted by the present invention is:

[0005] A three-dimensional rebound rate detection device for wrapped forage grass, comprising:

[0006] The base is in the shape of a square plate as a whole;

[0007] The adjustable support frame includes a lifting adjustment column and a cantilever support rod; the lifting adjustment column is vertically fixed at a corner of the base, and one end of the cantilever support rod is arranged on the lifting adjustment column and can be circumferentially rotated and adjusted;

[0008] The measuring frame comprises a cross-shaped support frame, an adjustable measuring arm and a Z-direction measuring assembly; a hollow shaft is provided at the center of the cross-shaped support frame, the hollow shaft is provided at the other end of the cantilever support rod and can be adjusted by circumferential rotation, the adjustable measuring arm is provided at the four ends of the cross-shaped support frame, and the Z-direction measuring assembly is provided on the hollow shaft.

[0009] Furthermore, the hollow shaft is also equipped with a load-bearing simulation device.

[0010] Furthermore, the load-bearing simulation device includes a slide rod slidably matched with the hollow shaft, an extrusion plate with one end threadedly connected to the slide rod, and a load-bearing plate fixedly connected to the slide rod at the other end.

[0011] Furthermore, the base includes a loading plate and supporting legs arranged below four corners of the loading plate; the supporting legs are threadedly matched with the loading plate.

[0012] Furthermore, the lifting and adjusting column includes a fixed cylinder fixed on the base, an adjusting screw arranged in the fixed cylinder and capable of axial sliding, and an adjusting nut which cooperates with the adjusting screw thread and covers the top of the fixed cylinder; the inner wall of the fixed cylinder is provided with sliding grooves symmetrically along the axial direction, the adjusting screw is provided with a sliding block which cooperates with the sliding groove, and the adjusting nut is provided with an operating rod.

[0013] Furthermore, connecting sleeves are provided at both ends of the cantilever support rod, and a first top screw with threaded fit is provided on the connecting sleeve. A smooth shaft section is provided at the upper end of the adjusting screw, and a first boss is provided on the smooth shaft section. One connecting sleeve is sleeved with the smooth shaft section and pressed onto the first boss, and the corresponding first top screw can act on the smooth shaft section.

[0014] Furthermore, a second boss is provided at one end of the hollow shaft, the hollow shaft is inserted into another connecting sleeve, the second boss is clamped on the upper side of the other connecting sleeve, and the corresponding first top screw can act on the hollow shaft.

[0015] Furthermore, the adjustable measuring arm includes a first guide sleeve arranged at the end of the cross-shaped support frame, an adjusting rod arranged longitudinally and slidingly matched with the first guide sleeve, a second guide sleeve arranged at the lower end of the adjusting rod, and a first measuring scale rod arranged transversely and slidingly matched with the second guide sleeve; the first guide sleeve is provided with a second top screw with a threaded fit, the second top screw can act on the adjusting rod, and the second guide sleeve is provided with a first infrared ranging sensor.

[0016] Furthermore, the Z-direction measurement assembly includes a second measurement scale rod slidably matched with the hollow shaft, and a second external distance measurement sensor arranged on the hollow shaft.

[0017] The beneficial effects of the present invention are:

[0018] 1. When the present invention is used, the wrapped grass is placed on the base, and the detection in the three directions of X, Y and Z is realized by the measuring frame, so that the three-dimensional measurement of the wrapped grass is realized; the detection is realized based on the infrared distance measuring sensor during measurement, which can effectively ensure the measurement accuracy. The infrared distance measuring sensor can be connected to the computer, which is convenient for digital processing by the computer. At the same time, combined with the application of the measuring scale rod on the measuring frame, outdoor measurement can be realized, and the measurement result can be corrected;

[0019] 2. The present invention realizes the lifting and rotating adjustment of the measuring frame through the adjustable support frame, which is convenient for wrapping the grass into the base, thereby increasing the convenience of use;

[0020] 3. The cross-shaped support frame in the measuring frame of the present invention can be adjusted circumferentially, which is conducive to the adjustable measuring arm to quickly and conveniently correspond to the measuring surface of the wrapped grass; the adjustable characteristic of the adjustable measuring arm further increases the convenience of use and operation;

[0021] 4. The present invention is also provided with a load-bearing simulation device, which can simulate the deformation change of the wrapped hay in a stacked state, and can increase the reference data. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the present invention;

[0023] Figure 2 for Figure 1 A schematic diagram of a top view structure;

[0024] Figure 3 This is a schematic diagram of the structure of the load-bearing simulation device when it is in use.

[0025] Among them: 1-base; 2-lifting adjustment column; 3-cantilever support rod; 4-cross support frame; 5-adjustable measuring arm; 6-hollow shaft; 7-load-bearing simulation device; 8-slide rod; 9-extrusion plate; 10-load-bearing plate; 11-carrying plate; 12-leg; 13-fixed cylinder; 14-adjusting screw; 15-adjusting nut; 16-slide groove; 17-slider; 18-operating rod; 19-sleeve; 20-first top screw; 21-smooth shaft section; 22-first boss; 23-second boss; 24-first guide sleeve; 25-adjusting rod; 26-second guide sleeve; 27-first measuring scale rod; 28-second top screw; 29-first infrared ranging sensor; 30-second measuring scale rod; 31-second external ranging sensor. DETAILED DESCRIPTION

[0026] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings:

[0027] like Figures 1 to 3 As shown, a three-dimensional rebound rate detection device for wrapped forage grass; the device comprises a base 1, an adjustable support frame and a measuring frame; the base 1 is used for carrying objects; the adjustable support frame is used for rotating and adjusting the lift of the measuring frame to facilitate the storage of the wrapped forage grass; the measuring frame is used to measure the wrapped forage grass in X, Y and Z directions to obtain the expansion amount of the wrapped forage grass, thereby facilitating the calculation of the rebound rate of the wrapped forage grass.

[0028] Specific:

[0029] The base 1 includes a square loading plate 11 and legs 12 arranged below the four corners of the loading plate 11 ; the legs 12 are provided with screws that can be threadedly matched with the loading plate 11 to achieve proper leveling operation of the base 1 .

[0030] The adjustable support frame includes a lifting adjustment column 2 and a cantilever support rod 3. The lifting adjustment column 2 includes a fixed cylinder 13, an adjusting screw 14 and an adjusting nut 15; the fixed cylinder 13 is vertically fixed at a corner of the loading plate 11, and a slide groove 16 is symmetrically arranged on the inner wall of the fixed cylinder 13 along the axial direction; the adjusting screw 14 is inserted into the fixed cylinder 13 and can slide axially, and a slider 17 is arranged at the lower end of the adjusting screw 14 to cooperate with the slide groove 16, and the circumferential stop of the adjusting screw 14 is realized when the slider 17 cooperates with the slide groove 16; the adjusting nut 15 is threadedly matched with the adjusting screw 14 and covers the top of the fixed cylinder 13, and the lifting and lowering control of the adjusting screw 14 can be realized by rotating the adjusting nut 15, and an operating rod 18 is arranged on the adjusting nut 15, and the lifting and lowering control of the adjusting screw 14 by the adjusting nut 15 is facilitated by the operating rod 18. One end of the cantilever support rod 3 is arranged on the lifting and adjusting column 2 and can be adjusted by circumferential rotation; specifically, connecting sleeves 19 are provided at both ends of the cantilever support rod 3, and a first top screw 20 with a threaded fit is provided on the connecting sleeve 19; a smooth shaft section 21 is provided at the upper end of the adjusting screw 14, and a first boss 22 is provided on the smooth shaft section 21. A connecting sleeve 19 is sleeved on the smooth shaft section 21 and pressed on the first boss 22. At this time, the cantilever support rod 3 can rotate around the axis of the adjusting screw 14; the corresponding first top screw 20 can act on the smooth shaft section 21 and realize the relative fixation of the cantilever support rod 3.

[0031] The measuring frame includes a cross-shaped support frame 4, an adjustable measuring arm 5 and a Z-direction measuring component; a hollow shaft 6 is provided at the center of the cross-shaped support frame 4, and the hollow shaft 6 is provided at the other end of the cantilever support rod 3 and can be adjusted in a circumferential rotation; specifically, a second boss 23 is provided at one end of the hollow shaft 6, and the hollow shaft 6 is inserted into another connecting sleeve 19, and the second boss 23 is clamped on the upper side of the other connecting sleeve 19, at this time, the hollow shaft 6 can rotate around the axis of the other connecting sleeve 19; the corresponding first top screw 20 can act on the hollow shaft 6 and realize the relative fixation of the hollow shaft 6, and at the same time also realizes the relative fixation of the cross-shaped support frame 4. The adjustable measuring arm 5 is arranged at the four ends of the cross-shaped support frame 4, and can realize the measurement in the X direction and the Y direction; the adjustable measuring arm 5 includes a first guide sleeve 24, an adjusting rod 25, a second guide sleeve 26 and a first measuring scale rod 27; the first guide sleeve 24 is arranged at the end of the cross-shaped support frame 4, and the opening direction is perpendicular to the plate surface of the carrier plate 11, and the first guide sleeve 24 is provided with a second top screw 28 with threaded matching; the adjusting rod 25 is arranged longitudinally and slidably matched with the first guide sleeve 24, and the second top screw 28 can act on the adjusting rod 25 and realize the lifting of the adjusting rod 25 Downward adjustment; the second guide sleeve 26 is arranged at the lower end of the adjusting rod 25, and the opening direction of the second guide sleeve 26 is kept parallel to the plate surface of the loading plate 11; the first measuring scale rod 27 and the second guide sleeve 24 are slidably matched to realize the expansion measurement of the wrapped forage in the X and Y directions by mechanical methods; the first infrared ranging sensor 29 is arranged on the second guide sleeve 24, which can realize more accurate and simple measurement. After the first infrared ranging sensor 29 is connected to the computer through the digital sensor interface, the computer can be used to quickly draw the expansion change curve of the wrapped forage and calculate the rebound rate. The Z-direction measuring component is arranged on the hollow shaft 6; specifically, the Z-direction measuring component includes a second measuring scale rod 30 that slides with the hollow shaft 6 and a second external ranging sensor 31 arranged on the hollow shaft 6; the second measuring scale rod 30 realizes the expansion measurement of the wrapped hay in the Z direction by a mechanical method, and the second external ranging sensor 31 can realize more accurate and simple measurement, and can be connected to a computer and the first infrared ranging sensor 29 to comprehensively realize the measurement of the wrapped hay in the X, Y and Z directions.

[0032] When the forage is stored or loaded for transportation, it will be stacked up and down, and the bottom wrapped forage will be deformed. In order to summarize or clarify the changing law of deformation, the hollow shaft 6 of the present invention is also equipped with a load simulation device 7, which is used to simulate the overlapping state of the wrapped forage; the load simulation device 7 specifically includes a slide bar 8 that slides with the hollow shaft 6, an extrusion plate 9 that is threadedly connected to the slide bar 8 at one end, and a load-bearing plate 10 that is fixedly connected to the slide bar 8 at the other end; the load-bearing plate 10 can be used to place a counterweight of the same weight as the forage, and the counterweight can be selected from weights, stones, etc.; based on the sliding cooperation between the slide bar 8 and the hollow shaft, the extrusion plate 9 can realize the gravity pressure of the wrapped forage in the natural state, and the simulation is more realistic.

[0033] The present invention distinguishes between indoor and outdoor applications when in use; when used indoors, such as in a warehouse or a laboratory, because the first infrared distance sensor 29 and the second external distance sensor 31 are less disturbed by the external environment in the indoor environment, the accuracy of the measurement can be guaranteed, and the first infrared distance sensor 29 and the second external distance sensor 31 are mainly used to measure the wrapped forage, while the first measurement scale rod 27 and the second measurement scale rod 30 are mainly used for sensor alignment. In actual operation, the wrapped forage to be measured is placed on the loading plate 11, and the wrapped forage is kept at the center of the loading plate 11 as much as possible; then the cantilever support rod 3 is rotated, and when the cross-shaped support frame 4 is located directly above the wrapped forage, the corresponding first top screw 20 is tightened, and the cantilever support rod 3 is relatively fixed at this time; then the adjusting nut 15 is rotated through the operating rod 18 to move the adjusting screw 14 down to the appropriate position; then the cross-shaped support frame 4 is appropriately rotated to keep the first measurement scale rod 27 as vertical as possible to the surface of the wrapped forage to be measured, and then the second top screw 28 is tightened, At this time, the cross-shaped support frame 4 is relatively fixed; then the second measuring scale rod 30 is inserted into the hollow shaft, and the end of the second measuring scale rod 30 is positioned as close to the geometric center of the upper end surface of the wrapped grass as possible; then the end of the first measuring scale rod 27 is supported on the wrapped grass, and the height of the first measuring scale rod 27 is controlled by adjusting the nut 15, so that the end of the first measuring scale rod 27 is positioned as close to the geometric center of the wrapped grass as possible; finally, the first infrared ranging sensor 29 and the second external ranging sensor 31 are controlled by a computer to periodically measure the expansion change of the wrapped grass.

[0034] In outdoor applications, for example, measuring the expansion change of wrapped hay when it is stored outdoors, the first infrared distance sensor 29 and the second external distance sensor 31 may be interfered by the outdoor environment, causing data errors. Therefore, in actual measurement, the first infrared distance sensor 29 and the second external distance sensor 31 are used as the main measurement, and the first measurement scale rod 27 and the second measurement scale rod 30 are used as the auxiliary measurement. The measurement data of the first measurement scale rod 27 and the second measurement scale rod 30 are used to correct the measurement data of the first infrared distance sensor 29 and the second external distance sensor 31, thereby maintaining the accuracy of the final measurement result. The actual operation process is the same as the operation in indoor applications; the first measurement scale rod 27 and the second measurement scale rod 30 are provided with a metering scale, and the data is read by relying on the second guide sleeve 26 and the end of the hollow shaft 6 as a reference, respectively. The data read at regular intervals is compared with the data on the computer. If the error is within a reasonable range, the computer value shall prevail. If the error exceeds the reasonable range, the value of the measurement scale rod shall prevail.

[0035] When measuring the weight of wrapped hay: measure the weight of the wrapped hay and prepare a counterweight of corresponding weight; use the operating method for indoor application to make the cross-shaped support frame 4 in an appropriate position; remove or cancel the use of the second measuring scale rod 30, insert the slide bar 8 into the hollow shaft 6, and connect the bottom end to the extrusion plate 9, and the extrusion plate 9 presses the top of the wrapped hay; measure and record the wrapped hay data in the initial state; then place the counterweight on the load-bearing plate 10 and keep placing it slowly; finally, obtain the corresponding data according to the test requirements.

Claims

1. A three-dimensional rebound rate detection device for wrapped grass, characterized in that: include: The base (1) is in the shape of a square plate as a whole; An adjustable support frame comprises a lifting adjustment column (2) and a cantilever support rod (3); the lifting adjustment column (2) is vertically fixed at a corner of a base (1), and one end of the cantilever support rod (3) is arranged on the lifting adjustment column (2) and can be circumferentially rotated and adjusted; A measuring frame, comprising a cross-shaped support frame (4), an adjustable measuring arm (5) and a Z-direction measuring assembly; a hollow shaft (6) is provided at the center of the cross-shaped support frame (4), the hollow shaft (6) is provided at the other end of the cantilever support rod (3) and can be circumferentially rotated and adjusted, the adjustable measuring arm (5) is provided at the four ends of the cross-shaped support frame (4), and the Z-direction measuring assembly is provided on the hollow shaft (6); the adjustable measuring arm (5) comprises a first guide sleeve (24) provided at the end of the cross-shaped support frame (4), an adjusting rod (24) arranged longitudinally and slidably matched with the first guide sleeve (24), and a measuring arm (24) arranged longitudinally and slidably matched with the first guide sleeve (24). 25), a second guide sleeve (26) arranged at the lower end of the adjusting rod (25), and a first measuring scale rod (27) arranged transversely and slidably matched with the second guide sleeve (24); the first guide sleeve (24) is provided with a second top screw (28) in threaded matching, the second top screw (28) can act on the adjusting rod (25), and the second guide sleeve (24) is provided with a first infrared distance measuring sensor (29); the Z-direction measuring assembly includes a second measuring scale rod (30) slidably matched with the hollow shaft (6), and a second external distance measuring sensor (31) arranged on the hollow shaft (6).

2. A three-dimensional rebound rate detection device for wrapped grass as claimed in claim 1, characterized in that: The hollow shaft (6) is also equipped with a load simulation device (7).

3. A three-dimensional rebound rate detection device for wrapped grass as claimed in claim 2, characterized in that: The load-bearing simulation device (7) comprises a slide rod (8) slidably matched with the hollow shaft (6), an extrusion plate (9) having one end threadedly connected to the slide rod (8), and a load-bearing plate (10) fixedly connected to the slide rod (8) at the other end.

4. A three-dimensional rebound rate detection device for wrapped grass according to any one of claims 1 to 3, characterized in that: The base (1) comprises a loading plate (11) and supporting legs (12) arranged below four corners of the loading plate (11); the supporting legs (12) are threadedly matched with the loading plate (11).

5. A three-dimensional rebound rate detection device for wrapped grass according to any one of claims 1 to 3, characterized in that: The lifting and adjusting column (2) comprises a fixed cylinder (13) fixed on the base (1), an adjusting screw (14) arranged in the fixed cylinder (13) and capable of axial sliding, and an adjusting nut (15) threadedly matched with the adjusting screw (14) and pressing the top of the fixed cylinder (13); the inner wall of the fixed cylinder (13) is symmetrically provided with a sliding groove (16) along the axial direction, the adjusting screw (14) is provided with a sliding block (17) matched with the sliding groove (16), and the adjusting nut (15) is provided with an operating rod (18).

6. A three-dimensional rebound rate detection device for wrapped grass as claimed in claim 5, characterized in that: The cantilever support rod (3) is provided with connecting sleeves (19) at both ends, and a first top screw (20) is provided on the connecting sleeve (19) for threaded matching. The upper end of the adjusting screw (14) is provided with a smooth shaft section (21), and a first boss (22) is provided on the smooth shaft section (21). One of the connecting sleeves (19) is sleeved on the smooth shaft section (21) and pressed onto the first boss (22), and the corresponding first top screw (20) can act on the smooth shaft section (21).

7. A three-dimensional rebound rate detection device for wrapped grass as claimed in claim 6, characterized in that: A second boss (23) is provided at one end of the hollow shaft (6), the hollow shaft (6) is inserted into another connecting sleeve (19), the second boss (23) is clamped on the upper side of the other connecting sleeve (19), and the corresponding first top screw (20) can act on the hollow shaft (6).

Citation Information

Patent Citations

  • Wrapped forage grass three-dimensional rebound rate detection device

    CN212903069U