A glaze removing device
By designing a glaze removal device including a box, support frame, turntable, friction pad and adjustment mechanism, the problem of manual operation of the bottom glaze removal of ceramic products after glaze is solved, and automated and efficient glaze removal is achieved, suitable for porcelain with different bottom shapes.
Patent Information
- Application Number
- CN202011246467.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-11-10
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2040-11-10
AI Technical Summary
In the prior art, the glaze removal of ceramic products on the bottom surface after glazing mainly depends on manual operation, which is labor-intensive and inefficient, and can easily lead to gaps or broken feet when the porcelain separates from the carbon silicon board.
A glaze removal device is designed, including a box, support frame, turntable, friction pad and adjustment mechanism. The gear drives the turntable and friction pads to rotate through the motor drive gear, and the friction pads move relative to the bottom surface of the porcelain to automatically remove the remaining glaze, and adapt to different bottom surface shapes through the adjustment mechanism.
It can effectively remove glaze without manual flipping of porcelain, reduce the impact and damage of porcelain, save time and effort, improve work efficiency, and is suitable for porcelain with different bottom shapes.
Smart Images

Figure CN112140308B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of ceramic production equipment, and particularly relates to a glaze removing device. Background Art
[0002] In the production process of ceramic products, it is necessary to glaze the green body. Whether glazing is carried out by machine or by hand, during the glazing process, glaze will adhere to the bottom surface of the ceramic product. After glazing is completed, it is necessary to remove the glaze on the bottom surface of the ceramic product. Otherwise, the existing glaze will adhere to the carbon silicon plate after sintering, and it is easy to have notches or broken feet when separating the product from the carbon silicon plate; currently, the commonly used method is manual glaze removal, and tools such as scrapers are used to effectively remove it. It requires a lot of labor, has a large labor intensity, and has a low production efficiency; therefore, it is very necessary to provide a glaze removing device with reasonable structural design, time-saving and labor-saving, and high working efficiency. Summary of the Invention
[0003] The purpose of the present invention is to overcome the deficiencies of the prior art and provide a glaze removing device with reasonable structural design, time-saving and labor-saving, and high working efficiency.
[0004] The purpose of the present invention is achieved as follows: A glaze removing device, which includes a box body. A support frame is arranged on the bottom surface inside the box body. A support shaft is arranged at the center of the support frame. A sleeve is sleeved outside the support shaft. The sleeve is rotatably connected to the support shaft. The top end of the sleeve is connected with a turntable. A groove is arranged at the center of the upper surface of the turntable. A support chassis is rotatably connected in the groove. The lower surface of the support chassis is fixedly connected to the top end of the support shaft. A friction pad is arranged around the groove on the upper surface of the turntable. A driven gear is fixed at a position near the bottom end of the sleeve. A driving gear is meshed with the driven gear. The driving gear is arranged on the output shaft of the motor. A clamping disc is arranged directly above the support chassis inside the box body. The upper surface of the clamping disc is connected to the top surface of the box body through an adjusting mechanism A.
[0005] The adjusting mechanism A includes an adjusting screw A rotatably connected to a mounting frame fixed on the top surface of the box body. The adjusting screw A is threadedly connected to a threaded hole A at the center of a sliding shaft. The sliding shaft is slidably connected to the box body. By rotating the adjusting screw A manually or electrically, the sliding shaft and the clamping disc connected to the sliding shaft can be pushed to move vertically upward or downward along the axial direction of the adjusting screw A, so as to clamp or loosen the porcelain on the support chassis.
[0006] The outer side surface of the sliding shaft adopts a regular polygon structure, and a through hole that matches the cross-sectional shape of the outer side surface of the sliding shaft is provided at the center position of the top surface of the box body to prevent the sliding shaft from rotating relative to the top surface of the box body and ensure the up and down movement of the clamping disc.
[0007] The bottom end of the support shaft is connected to the bottom surface of the box body through adjusting mechanism B. Through adjusting mechanism B, the relative height between the upper surface of the support chassis and the upper surface of the turntable can be adjusted to facilitate the removal of residual glaze from porcelain wares with different bottom shapes.
[0008] The adjusting mechanism B includes an adjusting screw B rotatably connected to the center position of the bottom surface of the box body. The top end of the adjusting screw B is connected to the threaded hole B at the center of the support shaft through a thread. A guide plate is fixed at a position near the bottom end on the outer side surface of the support shaft. A guide shaft is slidably connected to the guide plate, and the bottom end of the guide shaft is fixed to the bottom surface inside the box body. By rotating the adjusting screw B, the support shaft and the support chassis can be driven to move vertically upward or downward along the axial direction of the support shaft, so as to achieve the purpose of adjusting the height of the support chassis relative to the turntable.
[0009] The friction pad is composed of friction strips evenly distributed on the upper surface of the turntable, and the extension line of the friction strip intersects with the rotation center line of the turntable. During the rotation of the turntable, the movement direction of any point on the friction strip is basically perpendicular to the axis direction of the friction strip itself, ensuring the removal effect of the residual glaze on the bottom surface of the porcelain by the friction strip.
[0010] The friction strip includes a sponge strip and elastic rubber sheets fixed on both sides of the sponge strip. The bottom surfaces of the sponge strip and the elastic rubber sheets are fixedly connected to the upper surface of the turntable. During the relative rotation of the turntable and the porcelain, the elastic rubber sheets can scrape the residual glaze on the bottom surface of the porcelain, and the sponge strip between the elastic rubber sheets can wipe the bottom surface of the porcelain, thus ensuring the removal effect of the residual glaze.
[0011] Buffer pads are respectively fixed on the upper surface of the support chassis and the lower surface of the clamping disc to protect the porcelain fixed between the support chassis and the clamping disc.
[0012] The beneficial effects of the present invention:
[0013] 1. When the present invention is in use, the motor drives the turntable and the friction pad to rotate relative to the support chassis fixing the porcelain through gear transmission. The residual glaze on the bottom surface of the porcelain is removed through the relative movement between the friction pad and the bottom surface of the porcelain. During the removal of the residual glaze, there is no need to manually turn the porcelain and manually remove the residual glaze on the bottom surface of the porcelain. Compared with the prior art, it is not only time-saving and labor-saving, with high work efficiency, but also can greatly reduce the collision damage of the porcelain.
[0014] 2. In the present invention, the friction pad is composed of friction strips uniformly distributed on the upper surface of the turntable, and the extension lines of the friction strips intersect with the rotation center line of the turntable. The friction strip includes a sponge strip and elastic rubber sheets fixed on both sides of the sponge strip. The bottom surfaces of the sponge strip and the elastic rubber sheets are fixedly connected to the upper surface of the turntable. During the rotation of the turntable relative to the porcelain, the elastic rubber sheets can scrape off the remaining glaze on the bottom surface of the porcelain, and the sponge strip between the elastic rubber sheets can wipe the bottom surface of the porcelain, with good effect of removing the remaining glaze.
[0015] 3. In the present invention, the relative height between the upper surface of the support chassis and the upper surface of the turntable can be adjusted through the adjustment mechanism B, so as to facilitate the removal of the remaining glaze from porcelains with different bottom shapes, and it has strong versatility. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural diagram of a glaze removing device of the present invention.
[0017] Figure 2 is a top view structural diagram of the turntable in a glaze removing device of the present invention.
[0018] In the figure: 1. Box body; 2. Support chassis; 3. Groove; 4. Turntable; 5. Support shaft; 6. Support frame; 7. Driving gear; 8. Sleeve; 9. Thread hole B; 10. Adjusting screw B; 11. Guide shaft; 12. Guide plate; 13. Driven gear; 14. Friction pad; 15. Buffer pad; 16. Clamping disc; 17. Sliding shaft; 18. Through hole; 19. Thread hole A; 20. Mounting frame; 21. Adjusting screw A; 22. Elastic rubber sheet; 23. Sponge strip. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] The present invention will be further described below with reference to the drawings.
[0020] Embodiment 1
[0021] As Figure 1 and Figure 2As shown in the figure, a glaze removal device includes a box body 1. On the bottom surface inside the box body 1, a support frame 6 is provided. At the center of the support frame 6, a support shaft 5 is provided. The top end of the support shaft 5 is fixedly connected to the lower surface of the support chassis 2. Above the support chassis 2 inside the box body 1, a clamping disc 16 is provided. The upper surface of the clamping disc 16 is connected to the top surface of the box body 1 through an adjustment mechanism A. When in use, the porcelain after glazing is placed on the support chassis 2, and the position of the clamping disc 16 relative to the support chassis 2 is adjusted through the adjustment mechanism A to clamp the porcelain. A sleeve 8 is sleeved outside the support shaft 5. The sleeve 8 is rotatably connected to the support shaft 5. The top end of the sleeve 8 is connected to a turntable 4. At the center of the upper surface of the turntable 4, a groove 3 is provided. The support chassis 2 is arranged in the groove 3 and the turntable 4 is rotatably connected to the support chassis 2. A driven gear 13 is fixed at a position near the bottom end of the sleeve 8. The driven gear 13 is meshed with a driving gear 7. The driving gear 7 is arranged on the output shaft of a motor. The motor can drive the sleeve 8 outside the support shaft 5 and the turntable 4 to rotate relative to the support chassis 2 through gear transmission. A friction pad 14 is arranged around the groove 3 on the upper surface of the turntable 4. During the rotation of the turntable 4 relative to the support chassis 2, the friction pad 14 on the upper surface of the turntable 4 and the bottom surface of the porcelain are constantly in relative motion. The residual glaze on the bottom surface of the porcelain can be removed through the friction pad 14. The present invention does not require manual flipping of the porcelain by humans to remove the residual glaze on the bottom surface of the porcelain, saving time and effort and greatly improving work efficiency.
[0022] Embodiment 2
[0023] As Figure 1 and Figure 2As shown in the figure, a glaze removing device includes a box body 1. On the bottom surface inside the box body 1, there is a support frame 6. At the center of the support frame 6, there is a support shaft 5. The top end of the support shaft 5 is fixedly connected to the lower surface of the support chassis 2. Above the support chassis 2 inside the box body 1, there is a clamping disc 16. The upper surface of the clamping disc 16 is connected to the top surface of the box body 1 through an adjusting mechanism A. The adjusting mechanism A includes an adjusting screw A21 rotatably connected to a mounting frame 20 fixed on the top surface of the box body 1. The adjusting screw A21 is threadedly connected to a threaded hole A19 at the center of the sliding shaft 17. The outer side surface of the sliding shaft 17 has a regular polygon structure. At the center position of the top surface of the box body 1, there is a through hole 18 that matches the cross-sectional shape of the outer side surface of the sliding shaft 17. The sliding shaft 17 is slidably connected to the through hole 18. When in use, place the glazed porcelain on the support chassis 2. By rotating the adjusting screw A21 manually or electrically, the sliding shaft 17 and the clamping disc 16 connected to the sliding shaft 17 can be pushed to move vertically upward or downward along the axial direction of the adjusting screw A21 to clamp or loosen the porcelain on the support chassis 2. Buffer pads 15 are respectively fixed on the upper surface of the support chassis 2 and the lower surface of the clamping disc 16 to protect the porcelain fixed between the support chassis 2 and the clamping disc 16. A sleeve 8 is sleeved outside the support shaft 5. The sleeve 8 is rotatably connected to the support shaft 5. The top end of the sleeve 8 is connected to a turntable 4. At the center of the upper surface of the turntable 4, there is a groove 3. The support chassis 2 is arranged in the groove 3 and the turntable 4 is rotatably connected to the support chassis 2. A driven gear 13 is fixed at a position near the bottom end of the sleeve 8. The driven gear 13 is meshed with a driving gear 7. The driving gear 7 is arranged on the output shaft of the motor. The motor can drive the sleeve 8 outside the support shaft 5 and the turntable 4 to rotate relative to the support chassis 2 through gear transmission. Around the groove 3 on the upper surface of the turntable 4, there is a friction pad 14. During the rotation of the turntable 4 relative to the support chassis 2, the friction pad 14 on the upper surface of the turntable 4 and the bottom surface of the porcelain are constantly in relative motion. The remaining glaze on the bottom surface of the porcelain can be removed through the friction pad 14. The friction pad 15 is composed of friction strips evenly distributed on the upper surface of the turntable 4, and the extension lines of the friction strips intersect with the rotation center line of the turntable 4. During the rotation of the turntable 4, the movement direction of any point on the friction strip is basically perpendicular to the axis direction of the friction strip itself, ensuring the removal effect of the remaining glaze on the bottom surface of the porcelain by the friction strip. The friction strip includes a sponge strip 23 and elastic rubber sheets 22 fixed on both sides of the sponge strip 23. The bottom surfaces of the sponge strip 23 and the elastic rubber sheets 22 are fixedly connected to the upper surface of the turntable 4. During the rotation of the turntable 4 relative to the porcelain, the elastic rubber sheets 22 can scrape the remaining glaze on the bottom surface of the porcelain, and the sponge strip 23 between the elastic rubber sheets 22 can wipe the bottom surface of the porcelain, thus ensuring the remaining glaze removal effect.The bottom end of the support shaft 5 is connected to the bottom surface of the box body 1 through an adjusting mechanism B. The adjusting mechanism B includes an adjusting screw rod B10 rotatably connected to the center position of the bottom surface of the box body 1. The top end of the adjusting screw rod B10 is connected to the threaded hole B9 in the center of the support shaft through threads. A guide plate 12 is fixed at a position near the bottom end on the outer side surface of the support shaft 5. A guide shaft 11 is slidably connected to the guide plate 12. The bottom end of the guide shaft 11 is fixed to the bottom surface inside the box body 1. By rotating the adjusting screw rod B, the support shaft and the support chassis can be driven to move vertically upward or downward along the axial direction of the support shaft, so as to adjust the relative height between the upper surface of the support chassis 3 and the upper surface of the turntable 4, so as to facilitate the removal of residual glaze from porcelain wares with different bottom shapes; The present invention does not require manual flipping of the porcelain ware by humans to remove the residual glaze on the bottom surface of the porcelain ware, which saves time and effort and greatly improves the working efficiency.
Claims
1. A glaze removing device, which comprises a box body, and is characterized in that: A support frame is provided on the bottom surface inside the box body. A support shaft is provided at the center of the support frame. A sleeve is sleeved outside the support shaft. The sleeve is rotatably connected to the support shaft. The top end of the sleeve is connected to a turntable. A groove is provided at the center of the upper surface of the turntable. A support chassis is rotatably connected inside the groove. The lower surface of the support chassis is fixedly connected to the top end of the support shaft. A friction pad is provided around the groove on the upper surface of the turntable. A driven gear is fixed at a position near the bottom end of the sleeve. A driving gear is meshed with the driven gear. The driving gear is provided on the output shaft of the motor. A clamping plate is provided directly above the support chassis inside the box body. The upper surface of the clamping plate is connected to the top surface of the box body through an adjusting mechanism A.
2. The glaze removing device according to claim 1, characterized in that: The adjusting mechanism A includes an adjusting screw A rotatably connected to a mounting frame fixed on the top surface of the box body. The adjusting screw A is threadedly connected to a threaded hole A at the center of a sliding shaft. And the sliding shaft is slidably connected to the box body.
3. The glaze removing device according to claim 2, characterized in that: The outer side surface of the sliding shaft has a regular polygon structure. A through hole matching the cross-sectional shape of the outer side surface of the sliding shaft is provided at the center position of the top surface of the box body.
4. The glaze removing device according to claim 1, characterized in that: The bottom end of the support shaft is connected to the bottom surface of the box body through an adjusting mechanism B.
5. The glaze removing device according to claim 4, characterized in that: The adjusting mechanism B includes an adjusting screw B rotatably connected to the center position of the bottom surface of the box body. The top end of the adjusting screw B is threadedly connected to a threaded hole B at the center of the support shaft. A guiding plate is fixed at a position near the bottom end on the outer side surface of the support shaft. A guiding shaft is slidably connected to the guiding plate. The bottom end of the guiding shaft is fixed on the bottom surface inside the box body.
6. The glaze removing device according to claim 1, characterized in that: The friction pad is composed of friction strips evenly distributed on the upper surface of the turntable. And the extension line of the friction strip intersects with the rotation center line of the turntable.
7. The glaze removing device according to claim 6, characterized in that: The friction strip includes a sponge strip and elastic rubber sheets fixed on both sides of the sponge strip. The bottom surfaces of the sponge strip and the elastic rubber sheets are fixedly connected to the upper surface of the turntable.
8. The glaze removing device according to claim 1, characterized in that: Buffer pads are respectively fixed on the upper surface of the support chassis and the lower surface of the clamping plate.
Citation Information
Patent Citations
Porcelain bottom surface burnishing device
CN206732778U
Jun porcelain artwork outer wall polishing device
CN209902814U
Glaze removing device
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