A scaffolding human-machine collaborative automatic hanging device
By using human-machine collaborative automatic material hanging device during scaffolding galvanization, using robot visual recognition technology and L-shaped baffle designs, the problem of backward manual material hanging process is solved, automatic material hanging is achieved, and efficiency and accuracy are improved. reduces labor intensity and cost.
Patent Information
- Application Number
- CN202010939573.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-09
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2040-09-09
AI Technical Summary
In the prior art, the manual material hanging process is backward during the galvanizing process of scaffolding, with high labor intensity and low accuracy, resulting in increased work efficiency and cost, and the materials often shake when hung on the garage, affecting the effect.
Design a scaffolding automatic material hanging device, including material transportation device, fixed standing robot, rotary platform of hanging gear, mobile robot, rotary running rack and hanging gear bracket, to realize automatic material hanging through robot visual recognition technology, reduce Manual labor intensity, and the design of L-shaped baffle and inclined plate ensures stable material transmission and accurate positioning of hanging tools.
It greatly reduces the intensity of manual labor, improves the automation and intelligence of equipment, ensures the accurate mounting of scaffolding crossbars, improves work efficiency and stability, and reduces work costs.
Smart Images

Figure CN112173670B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of galvanized hanger brackets, and in particular to a scaffolding human-machine collaborative automatic hanging device. Background Art
[0002] At present, when galvanizing the scaffolding crossbar, manual hanging is adopted. The overall process method is backward and the labor intensity is high. There is a lot of repetitive work, and the manual operation time is long. The work accuracy is not high. The materials often shake when hanging on the hanger, which affects the work effect, increases the work cost and work efficiency accordingly, and requires the staff to spend a lot of effort. Therefore, there is a need for an automatic, intelligent, and labor-intensive scaffolding human-machine collaborative automatic hanging device. Summary of the invention
[0003] The problem to be solved by the present invention is to provide an automatic and intelligent scaffolding man-machine collaborative automatic hanging device which can reduce the labor intensity of manual labor.
[0004] In order to ensure automation and intelligence during use and reduce the labor intensity, the present invention relates to a scaffolding human-machine collaborative automatic hanging device, comprising:
[0005] Material transport device, fixed standing robot, hanging rotating platform, mobile robot, rotating rack, hanging bracket, hanging fixture;
[0006] The fixed standing robot is arranged on both sides of the material transportation device; the hanger bracket is arranged at the rear end of the material transportation device; the hanger rotating platform is arranged at the side end of the hanger bracket; a fixed shaft is provided on the hanger rotating platform; the hanger is fixed to the hanger rotating platform through the fixed shaft; the mobile robot is arranged at the rear end of the hanger bracket; the rotating frame is symmetrically arranged with the mobile robot as the center line.
[0007] The beneficial effect of the present invention is that the overall hanging and transfer work is completed by fixed standing robots and mobile robots, which greatly reduces the intensity of manual labor and improves the automation and intelligence of the equipment. The robots all adopt visual recognition technology, which can ensure that the scaffolding cross bars are accurately hung on the hangers when the hangers are inaccurately positioned or the structures are deformed. In addition, an L-shaped baffle is provided on the unloading conveyor belt, which can realize the lifting of the scaffolding cross bars one by one. The structure is simple and the practicability is strong.
[0008] Furthermore, the material transmission device includes a fixed frame, a material conveyor belt, a material conveyor motor, a material unloading motor, a material unloading frame, and a material unloading belt; the material unloading motor is fixed on the material unloading frame; the material unloading belt is arranged on the inclined end surface of the material unloading frame; the output end of the material unloading motor is connected to the material unloading belt; the material conveyor belt is arranged on the upper end surface of the fixed frame; the material conveyor motor is fixed on the fixed frame; the end of the material unloading frame is connected and fixed to the front end of the fixed frame. Through the material transmission device, the cross bars of the material scaffolding can be transported and processed in an orderly manner, ensuring the stability of the work.
[0009] Furthermore, an L-shaped baffle is provided on the unloading conveyor belt; the L-shaped baffle is arranged at equal distances on the unloading conveyor belt. Through the design of the L-shaped baffle, the scaffolding crossbars can be lifted one by one, ensuring the stability of the work and avoiding the accumulation of the scaffolding crossbars.
[0010] Furthermore, a material frame is provided at the front end of the unloading rack, and an inclined plate is provided on the material frame. Through the design of the inclined plate, after the front end material is transported up by the unloading conveyor belt, the rear end material can automatically approach the unloading conveyor belt, thereby ensuring a continuous transportation effect.
[0011] Furthermore, a hanger support rotating platform is provided at the lower end of the hanger support; the hanger support is symmetrically arranged with the material transmission device as the center. Through the design of the hanger support rotating platform, when one side of the hanger on the hanger support is fully hung with the scaffolding cross bar, the hanger support rotating platform rotates to rotate the side of the hanger that is not hung with the scaffolding cross bar to the fixed standing robot hanging position to ensure continuous operation of the work.
[0012] Furthermore, a transfer hanging group is provided on the transfer running frame; the transfer hanging group is arranged at equal intervals on the transfer running frame. Through the design of the transfer hanging group, the hangers hung with the scaffolding crossbars are fixed and hung.
[0013] Furthermore, a fixing plate is provided at the upper end of the rotating frame; a fixing U-shaped ring is provided on the fixing plate; and the fixing plates are symmetrically arranged at the upper end of the rotating frame. Through the design of the fixing U-shaped ring, the rotating frame can be adjusted to a working position simply and conveniently, which is highly practical and flexible.
[0014] Furthermore, the mobile robot is provided with a U-shaped fixing block; the U-shaped fixing block is provided with a rectangular fixing block; the rectangular fixing block is provided with a V-shaped groove; the rectangular fixing blocks are symmetrically arranged on the U-shaped fixing block. The design of the V-shaped groove ensures that the hanger will not slide during the transfer process, and the length of the upper crossbar of the hanger is equal to the outer diameter of the U-shaped fixing block. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a structural diagram of a scaffolding human-machine collaborative automatic hanging device of the present invention;
[0017] Figure 2 This is a diagram of a hanger rotating platform of a scaffolding human-machine collaborative automatic hanging device of the present invention;
[0018] Figure 3 This is a material transport device diagram of a scaffolding human-machine collaborative automatic hanging device of the present invention;
[0019] Figure 4 It is a U-shaped fixed block diagram of a scaffolding human-machine collaborative automatic hanging device of the present invention;
[0020] Figure 5 It is a side view of a scaffolding human-machine collaborative automatic hanging device of the present invention;
[0021] Figure 6 It is a top view of a scaffolding human-machine collaborative automatic hanging device of the present invention.
[0022] The numbers in the figure represent the corresponding component names:
[0023] 1. Material transport device; 2. Fixed standing robot; 3. Hanger bracket; 4. Hanger rotating platform; 5. Mobile robot; 6. Turntable; 7. Fixed shaft; 8. Hanger; 9. End of unloading rack; 10. Fixed rack; 11. Material conveyor belt; 12. Material transport motor; 13. Unloading motor; 14. Unloading rack; 15. Unloading conveyor belt; 16. Oblique end surface of unloading rack; 17. L-shaped baffle; 18. Material frame; 19. Inclined plate; 20. Hanger bracket rotating platform; 21. Transfer hanging group; 22. Fixed plate; 23. Fixed U-shaped ring; 24. U-shaped fixed block; 25. Rectangular fixed block; 26. V-shaped groove; 27. Moving track. DETAILED DESCRIPTION
[0024] The present invention is further described in detail below in conjunction with specific embodiments:
[0025] The problem to be solved by the present invention is to provide an automatic and intelligent scaffolding man-machine collaborative automatic hanging device which can reduce the labor intensity of manual labor.
[0026] like Figure 1 , Figure 2 , Figure 5 , Figure 6 As shown, in order to ensure automation and intelligence during use and reduce the intensity of manual labor, the present invention relates to a scaffolding human-machine collaborative automatic hanging device, comprising:
[0027] Material transport device 1, fixed standing robot 2, hanger rotating platform 4, mobile robot 5, rotating frame 6, hanger bracket 3, hanger 8;
[0028] The fixed standing robot 2 is arranged on both sides of the material transportation device 1; the hanger bracket 3 is arranged at the rear end of the material transportation device 1; the hanger rotating platform 4 is arranged at the side end of the hanger bracket 3; the hanger rotating platform 4 is provided with a fixed shaft 7; the hanger 8 is fixed to the hanger rotating platform 4 through the fixed shaft 7; the mobile robot 5 is arranged at the rear end of the hanger bracket 3; the rotating running frame 6 is symmetrically arranged with the mobile robot 3 as the center line.
[0029] The beneficial effect of the present invention is that the overall hanging and transporting work is completed by the fixed standing robot 2 and the mobile robot 5, which greatly reduces the intensity of manual labor and improves the automation and intelligence of the equipment. In addition, the robots all adopt visual recognition technology, which can ensure that the scaffolding cross bars are accurately hung on the hangers 8 when the hangers are inaccurately positioned or the structure is deformed. In addition, an L-shaped baffle 17 is provided on the unloading conveyor belt 15, which can realize the lifting of the scaffolding cross bars one by one. The structure is simple and the practicability is strong.
[0030] In actual operation, the fixed standing robot 2 changes the position of the hanger 8 on the hanger rotating platform 4 by controlling the rotation of the manipulator, while the mobile robot 5 moves back and forth through the moving track 27 thereon, thereby transporting the hanger through the manipulator thereon.
[0031] like Figure 3 As shown, further, the material conveying device 1 includes a fixed frame 10, a material conveying belt 11, a material conveying motor 12, a material unloading motor 13, a material unloading frame 14, and a material unloading conveying belt 15; the material unloading motor 13 is fixed on the material unloading frame 14; the material unloading conveying belt 15 is arranged on the inclined end surface 16 of the material unloading frame; the output end of the material unloading motor 13 is connected to the material unloading conveying belt 15; the material conveying belt 11 is arranged on the upper end surface of the fixed frame 10; the material conveying motor 12 is fixed on the fixed frame 10; the end 9 of the material unloading frame is connected and fixed to the front end of the fixed frame 10. Through the material conveying device 1, the material scaffolding crossbars can be transported and processed in an orderly manner, ensuring the stability of the work.
[0032] Furthermore, an L-shaped baffle 17 is provided on the unloading conveyor belt 15; the L-shaped baffles 17 are arranged equidistantly on the unloading conveyor belt 15. Through the design of the L-shaped baffles 17, the scaffolding crossbars can be lifted one by one, ensuring the stability of the work and avoiding the accumulation of the scaffolding crossbars.
[0033] Furthermore, a material frame 18 is provided at the front end of the unloading rack 14, and an inclined plate 19 is provided on the material frame 18. Through the design of the inclined plate 19, after the front end material is transported up by the unloading conveyor belt 15, the rear end material can automatically approach the unloading conveyor belt 15, thereby ensuring a continuous transportation effect.
[0034] Furthermore, a hanger support rotating platform 20 is provided at the lower end of the hanger support 3; the hanger support 3 is symmetrically arranged with the material transfer device 1 as the center. Through the design of the hanger support rotating platform 20, when one side of the hanger on the hanger support 3 is fully hung with the scaffolding crossbar, the hanger support rotating platform 20 rotates to rotate the side of the hanger 8 that is not hung with the scaffolding crossbar to the fixed standing robot 2 hanging position, ensuring continuous operation of the work.
[0035] like Figure 4 As shown, further, a transfer hanging group 21 is provided on the transfer running frame 6; the transfer hanging group 21 is arranged equidistantly on the transfer running frame 6. Through the design of the transfer hanging group 21, the hanger 8 hung with the scaffolding crossbar is fixedly suspended.
[0036] In actual operation, the hooks on adjacent transfer hanging groups 21 are arranged correspondingly, and a group of hangers 8 are hung on the corresponding hooks.
[0037] Furthermore, a fixing plate 22 is provided at the upper end of the rotating frame 6; a fixing U-shaped ring 23 is provided on the fixing plate 22; and the fixing plates 22 are symmetrically arranged at the upper end of the rotating frame 6. Through the design of the fixing U-shaped ring 23, the rotating frame 6 can be adjusted to a working position simply and conveniently, which is highly practical and flexible.
[0038] Furthermore, the mobile robot 5 is provided with a U-shaped fixing block 24; the U-shaped fixing block 24 is provided with a rectangular fixing block 25; the rectangular fixing block 25 is provided with a V-shaped groove 26; the rectangular fixing blocks 25 are symmetrically arranged on the U-shaped fixing block 24. The design of the V-shaped groove 26 ensures that the hanger 8 will not slide during the transfer process, and the length of the upper crossbar of the hanger 8 is equal to the outer diameter of the U-shaped fixing block 24.
[0039] In actual operation, the fixed standing robot 2 takes out the hanger 8 from the hanger rotating platform 4 and places it on the hanger bracket 3 on the hanger bracket rotating platform 20, and the unloading conveyor belt 15 lifts the scaffolding cross bars in the material frame 18 one by one and transfers them to the material transport conveyor belt 11, and the material transport conveyor belt 11 automatically places the scaffolding cross bars to the grabbing position of the fixed standing robot 2 according to the automatic hanging requirements, and the fixed standing robot 2 grabs the neatly arranged scaffolding cross bars, and uses visual recognition technology to hang the scaffolding cross bars on the hanger 8. When one side of the hanger 8 is full of scaffolding cross bars, the hanger bracket rotating platform 20 rotates the side of the hanger 8 that is not hung with scaffolding cross bars to the hanging position of the fixed standing robot 2, and the fixed standing robot 2 grabs the neatly arranged scaffolding cross bars, and uses visual recognition technology to hang the scaffolding cross bars on the hanger 8. When both sides of the hanger 8 are fully hung with scaffolding crossbars, the mobile robot 5 takes the hanger 8 fully hung with scaffolding crossbars and hangs it on the rotating frame 6. The fixed standing robot 2 continues to take out the hanger 8 from the hanger rotating platform 4 and puts it on the hanger bracket 3 on the hanger bracket rotating platform 20, so as to realize the automatic and continuous hanging of the scaffolding crossbars.
[0040] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A scaffolding human-machine collaborative automatic hanging device, characterized in that: Including: material transport device, fixed standing robot, hanging rotating platform, mobile robot, rotating running rack, hanging bracket, hanging; The fixed standing robot is arranged on both sides of the material transportation device; the hanger bracket is arranged at the rear end of the material transportation device; the hanger rotating platform is arranged at the side end of the hanger bracket; a fixed shaft is provided on the hanger rotating platform; the hanger is fixed to the hanger rotating platform through the fixed shaft; the mobile robot is arranged at the rear end of the hanger bracket; the transfer frame is symmetrically arranged with the mobile robot as the center line; a hanger bracket rotating platform is provided at the lower end of the hanger bracket; the hanger bracket is symmetrically arranged with the material transportation device as the center; a transfer hanging group is provided on the transfer frame; the transfer hanging group is arranged equidistantly on the transfer frame; a fixed plate is provided at the upper end of the transfer frame; a fixed U-shaped ring is provided on the fixed plate, and the transfer frame is adjusted to a working position by the fixed U-shaped ring; the fixed plates are symmetrically arranged at the upper end of the transfer frame; a U-shaped fixed block is provided on the mobile robot; a rectangular fixed block is provided on the U-shaped fixed block; a V-shaped groove is provided on the rectangular fixed block; the rectangular fixed blocks are symmetrically arranged on the U-shaped fixed block.
2. The scaffolding human-machine collaborative automatic hanging device according to claim 1 is characterized in that: The material transport device includes a fixed frame, a material transport conveyor belt, a material transport motor, a material unloading motor, a material unloading frame, and a material unloading conveyor belt; the material unloading motor is fixed on the material unloading frame; the material unloading conveyor belt is arranged on the inclined end surface of the material unloading frame; the output end of the material unloading motor is connected to the material unloading conveyor belt; the material transport conveyor belt is arranged on the upper end surface of the fixed frame; the material transport motor is fixed on the fixed frame; the end of the material unloading frame is connected and fixed to the front end of the fixed frame.
3. The scaffolding human-machine collaborative automatic hanging device according to claim 2 is characterized in that: The unloading conveyor belt is provided with L-shaped baffles; the L-shaped baffles are arranged at equal distances on the unloading conveyor belt.
4. The scaffolding human-machine collaborative automatic hanging device according to claim 2 is characterized in that: A material frame is arranged at the front end of the unloading rack; an inclined plate is arranged on the material frame.
