An impact-resistant transfer chute with water filtering function
By setting a retaining groove on the upper part of the transfer chute to buffer the impact force, and setting a water filter device on the lower part to filter moisture, the problem of high impact force on the equipment when the transfer chute has high water content is solved, and the reliability and production efficiency of the equipment are improved.
Patent Information
- Application Number
- CN202011111402.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-10-16
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2040-10-16
AI Technical Summary
The existing transfer chute cannot effectively filter out the moisture in the material when the water content is high, resulting in a large impact force on the equipment, affecting equipment performance and increasing maintenance difficulties.
A movable retaining groove is set at the upper part of the transfer chute and a water filtering device is set at the lower part. The retaining groove buffers the impact force, and the first and second level water filter plates are used to filter the water during the sliding process of the material, and finally it is discharged through the outlet pipe.
It effectively reduces the moisture content of the material, reduces the failure rate of equipment, and improves the reliability and production efficiency of the transportation system.
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Figure CN112209001B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of process manufacturing, and in particular to an impact-proof transfer chute with a water filtering function. Background Art
[0002] The main conveying system in underground coal mines often consists of multiple belt conveyors, which are interconnected to form the entire main coal conveying system, ultimately transporting the coal to the surface. Depending on the route, the conveyors can be connected in various ways, including front-to-back, vertical, and at an angle. In these cases, transfer chutes are necessary to facilitate the transfer of materials.
[0003] Sometimes the material contains a lot of water (for example, by spraying water to reduce dust, which causes the water content in the material to increase). If the water cannot be discharged in time at the transfer point, it will have a serious impact on the transfer point, damage the surrounding environment, affect equipment performance, and increase maintenance difficulties. If the transfer point is arranged along an inclined tunnel, the high water content will also cause the material to slide down.
[0004] Therefore, how to filter out moisture from the material while reducing the impact force is a problem that needs to be solved in this field. Summary of the Invention
[0005] In view of the problem of poor drainage performance of existing transfer chutes, the purpose of the present invention is to provide an impact-proof transfer chute with a water filtering function, which effectively solves the problems existing in the prior art.
[0006] In order to achieve the above-mentioned purpose, the present invention provides an impact-proof transfer chute with a water filtering function, comprising an upper chute, a lower chute, and a front-stage unloading part; a retaining groove is added at the upper part of the chute corresponding to the front-stage unloading part; a water filtering device is added to the trough body at the lower part of the chute; the front-stage unloading part throws the material onto the retaining groove to reduce the impact force, and then slides down along the retaining groove into the trough body at the lower part of the chute, and then the material will pass through the water filtering device embedded in the trough body during the process of sliding down in the trough body to the lower loading point, and most of the water in the material will be discharged to the designated location through the water filtering device.
[0007] Furthermore, the upper part of the chute includes a retaining groove, a telescopic rod assembly, a hanger, several connecting parts and a slide; the two ends of the telescopic rod assembly are respectively connected to the retaining groove and the hanger; the several connecting parts are symmetrically installed at one end of the hanger; the slide is installed in the middle of the hanger, and the bottom end of the slide is connected to the retaining groove.
[0008] Furthermore, the retaining groove is an arc-shaped groove body, which mainly includes an inner arc surface and an outer arc surface; the inner arc surface of the retaining groove is arranged facing the front-stage unloading part; the outer arc surface of the retaining groove is symmetrically provided with two protruding panels along the extension direction of the arc surface; the two protruding panels are symmetrically provided with several groups of connecting ear seats, which are divided into a first group of connecting ear seats and a second group of connecting ear seats; the first group of connecting ear seats is used to connect to the slide; the second group of connecting ear seats is used to connect to the telescopic rod assembly.
[0009] Furthermore, the telescopic rod assembly includes a first telescopic rod and a second telescopic rod; the first telescopic rod and the second telescopic rod are both distributed with a plurality of pin holes from top to bottom; the two ends of the telescopic rod assembly are respectively connected to the hanger and the retaining groove, and the pin holes on the telescopic rod assembly can be selected for connection to achieve the purpose of adjusting the extension or shortening of the telescopic rod.
[0010] Furthermore, the hanger is a U-shaped hanger; two lifting ears connected to the connecting piece are symmetrically provided on the front beam of the hanger; multiple groups of equidistant holes connected to the slide are provided on the beams on both sides of the hanger; the open end of the hanger has a small lower end, and the lower end is provided with a pin hole for connecting with the front-stage unloading frame.
[0011] Furthermore, multiple groups of pin holes are provided on the connecting member, and the upper end of the connecting member is fixed to the top plate by bolts. The lifting ears on the front beam of the hanger can be connected to the pin holes on the connecting member, so that the hanger can swing a certain angle around the pin shaft connecting the hanger and the front-stage unloading frame.
[0012] Furthermore, both ends of the slide are provided with connection holes connected to the hanger, and different connection holes can be selected to connect with the connection holes on the beams on both sides of the hanger to achieve the effect of the slide moving back and forth on the hanger; the bottom end of the slide is provided with a pin hole connected to the retaining groove.
[0013] Furthermore, the lower part of the chute mainly includes a trough body, a first-level water filter plate, and a trough body support and connection structure; the trough body support structure is located on both sides of the trough body; the trough body is a U-shaped trough body; an opening is provided in the middle of the trough body; the first-level water filter plate is installed on the opening of the trough body; the size of the first-level water filter plate matches the size of the opening on the trough body, so that the first-level water filter plate can cover the opening of the trough body.
[0014] Furthermore, the water filtering device is located below the trough body, corresponding to the first-level water filter plate, so that the water filtered by the first-level water filter plate can enter the water filtering device; the water filtering device mainly includes a second-level water filter plate and a water storage tank; the second-level water filter plate is embedded in the port of the water storage tank; the upper end of the water storage tank is threadedly connected to the trough body, and the lower end is pin-connected to the trough body; the water filtering device can be formed into a detachable structure through the cooperation of a pin shaft and a bolt.
[0015] Furthermore, a water outlet pipe is provided at the rear end of the water storage tank; the water outlet pipe is arranged horizontally or tilted downward; the water outlet pipe can discharge the coal water to a designated location through a drainage device.
[0016] The present invention provides an impact-proof transfer chute with a water filtering function. By arranging a movable retaining groove and a water filtering device at the upper part and the lower part of the chute respectively, it can reduce the impact force while filtering out moisture in the material, thereby reducing the failure rate of the equipment and making the entire transportation system more reliable. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention is further described below with reference to the accompanying drawings and specific embodiments.
[0018] Figure 1 Schematic diagram of the overall structure of the chute in this scheme;
[0019] Figure 2 This is a structural diagram of the front-stage unloading part of the chute in this scheme;
[0020] Figure 3 This is a schematic diagram of the structure of the upper part of the chute in this scheme;
[0021] Figure 4 This is a schematic diagram of the structure of the upper trough body of the chute in this scheme;
[0022] Figure 5 This is a schematic diagram of the structure of the upper hanger of the chute in this scheme;
[0023] Figure 6 This is a schematic diagram of the structure of the upper slide of the chute in this scheme;
[0024] Figure 7 This is a schematic diagram of the structure of the lower part of the chute in this scheme;
[0025] Figure 8 This is a schematic diagram of the water filtration device structure in this scheme. DETAILED DESCRIPTION
[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below with reference to specific illustrations.
[0027] See also Figure 1, which shows a schematic diagram of the transfer chute structure in this solution. As can be seen from the figure, it mainly includes the upper chute portion 200, the lower chute portion 300, the pre-stage unloading section 100, and the water filter device 400. The upper chute portion 200 is connected to the pre-stage unloading section 100; the lower chute portion 300 is located below the upper chute portion 200; and the water filter device 400 is connected to the lower chute portion 300. This solution, by installing a movable retaining groove and a water filter device in the upper chute portion 200 and the lower chute portion 300, respectively, can filter out moisture from the material while reducing impact force.
[0028] For details, see Figure 2 The front-stage unloading section 100 is used to eject materials. It primarily consists of a front-stage unloading frame 110 and an unloading roller 120. The front-stage unloading frame 110 is triangular in shape, with the unloading roller 120 mounted above it. The top of the front-stage unloading frame 110 is equipped with protruding panels on both sides, each with connection holes 130 for connecting to the upper portion 200 of the chute.
[0029] The front-stage unloading rack 110 and the unloading roller 120 are well known to those skilled in the art and are not described in detail here.
[0030] See also Figure 3 The upper part 200 of the chute is mainly composed of a retaining groove 210, a telescopic rod assembly 220, a hanger 230, a connecting piece 240, and a slide 250.
[0031] Among them, see Figure 4 The retaining groove 210 is an arc-shaped groove that cushions the impact of ejected materials. The retaining groove 210 has an inner arc surface and an outer arc surface. The inner arc surface faces the unloading drum 120 and is used to receive the ejected materials. After being ejected, the materials slide down the inner arc surface to the lower portion 300 of the chute, thus providing a buffer against impact.
[0032] Two protruding panels 211 are symmetrically positioned along the outer arc of the retaining groove 210. Two sets of connecting lugs are symmetrically positioned between and below the two protruding panels 211: a first set of connecting lugs 212 and a second set of connecting lugs 213. The first set of connecting lugs 212 is used to connect to the carriage 250, while the second set of connecting lugs 213 is used to connect to one end of the telescopic rod assembly 220.
[0033] Since the retaining groove 210 is used to bear impact, the material used is preferably a high-strength material to ensure stability during use.
[0034] The telescopic rod assembly 220 is used to adjust the angle and distance between the retaining groove 210 and the unloading drum 110. The telescopic rod assembly 220 comprises a first telescopic rod and a second telescopic rod, which are used in conjunction with each other. One end of the first telescopic rod and the second telescopic rod are respectively connected to the second set of connecting ears 213 on the retaining groove 210, and the other end is connected to the upper hanger 230.
[0035] The first telescopic rod and the second telescopic rod are respectively provided with a plurality of pin holes, which are evenly distributed from top to bottom; the retaining groove 210 can be connected with the retaining groove 210 by selecting different pin holes on the telescopic rod to achieve the extension or shortening of the telescopic rod.
[0036] See also Figure 5 The hanger 230 is located above the entire device and is in a U-shaped shape. The ports on both sides of the open end of the hanger 230 have a small downward design, which is set downward at about 135 degrees relative to the plane where the crossbeam is located.
[0037] The top of the lower sliding end 234 is provided with a connecting hole 235, which is used to be pin-connected to the connecting holes 130 on both sides of the top of the front-stage unloading frame. The hanger 230 can swing around the connecting hole at a certain angle. When ejecting materials, a certain angle can be adjusted according to the ejection arc of the material.
[0038] Two lifting ears 231 are positioned opposite each other on the inner side of the front beam of the hanger 230. The outer walls of the lifting ears 231 have pin holes for threaded connection with the screw holes on the vertical surfaces of two L-shaped connectors 240, thereby connecting the connectors 240 to the lifting ears 231, and thus connecting the hanger 230 to the connectors 240. Multiple sets of equidistant holes 233 are positioned on the upper sides of the beams of the hanger 230, which connect to the carriage 250.
[0039] A slide 250 is provided in the middle of the hanger 230 for changing the distance between the retaining groove 210 and the unloading drum 120. Figure 6 , connecting holes 251 for connecting to the hanger are provided on both sides of the slide 250; the connecting holes 251 on both sides of the slide 250 match the connecting holes 233 on the beams on both sides of the hanger 230, and different connecting holes can be selected for connection, so that the slide 250 can move back and forth on the hanger 230 to change the distance between the retaining groove 210 and the unloading drum 120.
[0040] Two lifting ears 252 are provided under the crossbeam of the slide 250 and are provided with pin holes, which are connected to the first group of connecting ear seats 212 provided on the arc surface of the retaining groove.
[0041] The two connectors 240 are L-shaped and have several sets of pin holes evenly distributed from top to bottom. The lugs 231 on the front beam of the hanger 230 can be connected to different pin holes of the connectors 240, allowing the hanger 230 to swing around the connection hole 130 at a certain angle through the connection holes 235.
[0042] The upper part 200 of the chute is formed by the interconnection of the telescopic rod assembly 220, the connecting piece 240, the slide 250, the retaining groove 210 and the hanger 230. In specific applications, the slide 250 moves back and forth on the hanger 230 by connecting different holes. When moving back and forth, the retaining groove 210 can be moved closer to or away from the unloading roller 120 by coordinating the extension and contraction of the telescopic rod assembly 220; if the slide 250 is stationary, the retaining groove 210 can be swung up and down by a certain angle by adjusting the extension and contraction of the telescopic rod assembly 220 and the position of the hanger 230 and the connecting piece 240.
[0043] The angle of material ejection is adjusted through the above-mentioned action so that after the material is ejected from the unloading drum 120, it is first ejected to the inner arc surface of the retaining groove 210 and then slides to the lower part 300 of the chute, thereby achieving the purpose of impact prevention.
[0044] See also Figure 7 The lower part 300 of the chute is mainly composed of a chute body 310, a primary water filter plate 320 and a chute body connecting support structure 330.
[0045] The trough body 310 is used to receive the material sliding down from the upper part 200 of the chute. The trough body 310 is a U-shaped trough body with a curve, which is conducive to the shaping and sliding of the material. The trough body 310 is provided with an opening in the middle for installing the first-level water filter plate 320.
[0046] The primary water filter plate 320 is used to filter water from the material and is connected to the tank body 310 by bolts. The size of the water filter plate should match the opening on the tank body 310 and can just cover the opening.
[0047] The composition and structure of the primary water filter plate 320 are well known to those skilled in the art and will not be described in detail here.
[0048] The tank body connection support structure 330 located at both ends of the tank body 310 is used to support the tank body 310 and is welded to the tank body 310. It is composed of 4 support legs and 2 crossbeams.
[0049] The four support legs are symmetrically located on both sides and the rear end of the tank body 310. Each leg has bolt holes for connecting to the crossbeam. Two crossbeams are located at the bottom of the support legs on both sides and the rear end of the tank body 310, and are threadedly connected to the four support legs.
[0050] There is no limitation on the configuration of the tank body connection support structure 330 and it can be determined according to the actual situation.
[0051] The lower part 300 of the chute is composed of a chute body 310, a primary water filter plate 320, and a chute body connecting support structure 330. In specific applications, the material sliding down from the upper part 200 of the chute slides into the chute body 310. During the process of sliding down in the chute body 310 to the lower loading point, the material passes through the primary water filter plate 320 in the chute body. During this process, the moisture in the material is filtered in the primary stage. The filtered water enters the water filter device 400 for secondary filtration.
[0052] The water filter device 400 is used to further filter the material. It is located at the bottom of the tank 310 and is placed opposite to the first-level water filter plate 320. Figure 8 , which is mainly composed of a secondary water filter plate 410 and a water storage tank 420.
[0053] The secondary water filter plate 410 is detachable and connected to the water storage tank 420 by bolts. The size of the secondary water filter plate 410 also matches the size of the first water filter plate 320, so that the water filtered by the first water filter plate 320 can flow into the secondary water filter plate 410.
[0054] The water tank 420 stores filtered water. Its port dimensions match those of the secondary water filter plate 410, allowing it to be embedded within the port. Two symmetrical screw holes are located at its upper end, securing it to the lower tank body 310 via bolts. Two symmetrical pin holes are located on either side of the lower end, securing it to the lower tank body 310 via pins. To clean or replace the secondary water filter plate 410, loosen the upper bolts and rotate it through the pin holes to open the filter unit 400 and remove it.
[0055] In addition, a water outlet 430 is provided at the rear end of the water storage tank 420. The water pipe of the water outlet 430 is arranged horizontally or downwardly inclined to facilitate the timely removal of water from the water storage tank. The water outlet 430 directs the coal water to a designated location via a flanged hose, thereby tidying up the transfer site, reducing equipment failure rates, making the entire conveying system more reliable, and improving production efficiency.
[0056] During operation, the water pipe is first connected to the water outlet 430 via a flange. If the material contains a lot of water, the water is filtered through the primary filter plate 320 and the secondary filter plate 410 as the material descends, and then discharged through the water tank outlet 430 to the designated location. This method removes most of the water from the material, leaving the downstream loading point clean and tidy, and reducing equipment failures at the transfer point.
[0057] The following example illustrates the working process of this solution in a specific application.
[0058] First, the upper part of the chute is connected to the front-stage unloading frame 110 through the hanger 230, and the connecting piece 240 is connected to the top plate during operation. The sliding frame 250 cooperates with the telescopic rod assembly 220, and the position and angle of the retaining groove can be adjusted by changing the pin hole connected.
[0059] During operation, after the material is ejected through the unloading roller 120, the position and angle of the upper retaining groove 210 of the chute and the unloading roller 120 are appropriately adjusted through the telescopic rod assembly 220 and the connecting piece 240 according to the ejection trajectory, so that the material can first be accurately ejected onto the inner arc surface of the retaining groove 210, and then slide along the inner arc surface into the U-shaped trough body 310 at the bottom of the chute. The U-shaped trough body 310 can make the material properly shaped and then slide to the next loading point, avoiding a series of problems caused by the material being directly ejected to the next loading point, such as direct impact on the loading point causing wear of the belt, deviation of the lower belt and material spillage, etc.
[0060] In addition, when the material passes through the lower U-shaped trough 310 of the chute, a water filter 400 is set inside. If the water content of the transported material is large, most of the water will be filtered out by the water filter during the sliding process of the material, making the lower loading point tidy.
[0061] The impact-proof transfer chute with water filtering function constructed according to the above scheme has a retaining groove set in the upper part of the chute, which can be appropriately adjusted according to the unloading trajectory, thereby greatly reducing the impact of the material on the chute; secondly, a water filtering device is set at the lower part of the chute to filter out most of the water in the material, making the operation of the entire conveying system more reliable, reducing the equipment failure rate, and improving production efficiency.
[0062] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the foregoing embodiments. The foregoing embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. An impact-proof transfer chute with a water filtering function, comprising an upper chute portion, a lower chute portion, and a front-stage unloading portion; characterized in that: A movable retaining groove is added on the upper part of the chute corresponding to the front-stage unloading part; The upper part of the chute is composed of a movable retaining groove, a telescopic rod assembly, a hanger, a connecting piece, and a slide. The movable retaining groove is an arc-shaped groove body, which is used to buffer the impact force after the material is ejected; the movable retaining groove is divided into an inner arc surface and an outer arc surface. The inner arc surface is arranged facing the unloading roller and is used to receive the material ejected by the unloading roller; after the material is ejected, it slides through the inner arc surface to the lower part of the chute to prevent impact force; Two protruding panels are symmetrically provided on the retaining groove along the extension direction of the outer arc surface, and two groups of connecting ear seats are symmetrically provided between the middle and lower parts of the two protruding panels, namely a first group of connecting ear seats and a second group of connecting ear seats. The first group of connecting ear seats is used to connect to the slide, and the second group of connecting ear seats is used to connect to one end of the telescopic rod assembly. The telescopic rod assembly is used to adjust the angle and distance between the retaining groove and the unloading roller. The telescopic rod assembly comprises a first telescopic rod and a second telescopic rod, which are used in conjunction with each other. One end of the first telescopic rod and the second telescopic rod are respectively connected to the second group of connecting ear seats on the retaining groove, and the other end is connected to the upper hanger; the first telescopic rod and the second telescopic rod are respectively provided with a plurality of groups of pin holes, which are evenly distributed from top to bottom; the retaining groove can be connected to the retaining groove by selecting different pin holes on the telescopic rod, so as to achieve the extension or shortening of the telescopic rod; The hanger is located above the entire device and is U-shaped. The ports on both sides of the open end of the hanger have a small downward design, which is set downward at about 135 degrees relative to the plane where the beam is located; The top of the lower end is provided with a connection hole for pin connection with the connection holes on both sides of the top of the front-stage unloading rack. The hanger can swing around the connection hole at a certain angle. When ejecting materials, the angle can be adjusted according to the ejection arc of the material. The inner side of the front beam of the hanger is provided with two lifting ears relative to each other, and the outer wall surface of the lifting ears is provided with a pin hole for threaded connection with the screw holes on the vertical surfaces of the two L-shaped connecting pieces, so that the connecting piece is connected to the lifting ears, and then the hanger is connected to the connecting piece. The beams on both sides of the hanger are provided with multiple groups of equidistant holes connected to the slide; a slide is provided in the middle of the hanger, which is used to change the distance between the retaining groove and the unloading roller, and connecting holes for connecting to the hanger are provided on both sides of the slide; the connecting holes on both sides of the slide match the connecting holes on the beams on both sides of the hanger, and by selecting different connecting holes for connection, the slide can move back and forth on the hanger to change the distance between the retaining groove and the unloading roller; two lifting ears are provided under the cross beam of the slide and a pin hole is opened, and the pin hole is relatively connected to the first group of connecting ear seats provided on the arc surface of the retaining groove; The two connecting pieces are L-shaped as a whole, and are provided with a number of pin holes evenly distributed from top to bottom. The lugs on the front beam of the hanger can be connected to different pin holes of the connecting pieces, and the hanger can swing around the connecting holes at a certain angle. In specific applications, the slide moves forward and backward on the hanger through the connection of different holes. When moving forward and backward, the retaining groove can be moved closer to or away from the unloading roller by coordinating the extension and contraction of the telescopic rod assembly. If the slide does not move, the retaining groove can be swung up and down by a certain angle by adjusting the extension and contraction of the telescopic rod assembly and the position of the hanger and the connecting piece. A water filtering device is added to the trough body at the lower part of the chute; after the front-stage unloading part throws the material onto the retaining groove to reduce the impact force, the material slides down along the movable retaining groove into the trough body at the lower part of the chute, and then the material slides down in the trough body to the lower loading point during the process of passing through the water filtering device embedded in the trough body, and most of the water in the material will be discharged to the designated location through the water filtering device.
2. The impact-proof transfer chute with water filtering function according to claim 1 is characterized in that: The lower part of the chute mainly includes a trough body, a first-level water filter plate, and a trough body support and connection structure; the trough body support and connection structure is located on both sides of the trough body; the trough body is a U-shaped trough body; an opening is provided in the middle of the trough body; the first-level water filter plate is installed on the opening of the trough body; the size of the first-level water filter plate matches the size of the opening on the trough body, so that the first-level water filter plate can cover the opening of the trough body.
3. The impact-proof transfer chute with water filtering function according to claim 1 is characterized in that: The water filtering device is located below the tank body, corresponding to the first-level water filter plate, so that the water filtered by the first-level water filter plate can enter the water filtering device; the water filtering device mainly includes a second-level water filter plate and a water storage tank; the second-level water filter plate is embedded in the port of the water storage tank; the upper end of the water storage tank is threadedly connected to the tank body, and the lower end is pin-connected to the tank body; the water filtering device can form a detachable structure by cooperating with a pin shaft and a bolt.
4. The impact-proof transfer chute with water filtering function according to claim 3 is characterized in that: A water outlet pipe is provided at the rear end of the water storage tank; the water outlet pipe is arranged horizontally or tilted downward; the water outlet pipe can discharge coal water to a designated location through a drainage device.
Citation Information
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