Automatic heating bending device
By designing automatic heating bending devices, using technical means such as electronically controlled heaters and connecting rod mechanisms, the problems of difficult to control the heating temperature and single process in existing bending equipment are solved, and efficient and controllable workpiece molding and production efficiency are achieved.
Patent Information
- Application Number
- CN202011048733.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-29
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2040-09-29
AI Technical Summary
The existing bending equipment adopts flame heating, which causes it to cool too quickly after heating, difficult to control the temperature, high brittleness of the workpiece, easy to break, and at the same time, the processing process is single and the integration is low.
An automatic heating bending device is designed, including a rack, a control cabinet, a feeding mechanism, a bending assembly and a heater. The feeding mechanism heats the workpiece through a robot and then transports it to the bending assembly. The bending assembly includes a hoisting mechanism, a stamping mechanism, an auxiliary stamping mechanism, and a cutting mechanism. The connecting rod mechanism and a telescopic die core are used to achieve multiple stamping and bending of the workpiece, and the electronically controlled heater achieves controllable heating temperature.
The controllable heating temperature is achieved, the molding rate of the workpiece is improved, the possibility of workpiece breaking is reduced, the production efficiency is improved, and the process is integrated high.
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Figure CN112238168B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of semiconductor component manufacturing, and in particular to an automatic heating and bending device. Background Art
[0002] The bending device is mainly used for stamping, bending and forming the workpiece after heating, and is an important equipment for the production of semiconductor components.
[0003] However, most existing bending equipment uses flame heating to heat the workpiece, which cools too quickly after heating and makes the temperature difficult to control, resulting in high brittleness of the workpiece and easy breakage during the bending process. On the other hand, the existing bending equipment has a single processing procedure, and a set of equipment can only perform one process, with low process integration.
[0004] Therefore, in view of the above problems, it is necessary to propose a bending equipment with controllable heating temperature and high process integration to meet production needs. Summary of the invention
[0005] An automatic heating bending device proposed according to the purpose of the present invention includes a frame, a control cabinet, a feeding mechanism arranged at the feeding end of the frame, a bending component arranged on the frame, and a heater arranged between the feeding mechanism and the bending component.
[0006] The feeding mechanism includes a feeding cylinder fixedly connected to a frame and a manipulator fixedly connected to an output end of the feeding cylinder. The manipulator clamps the workpiece and moves forward under the drive of the feeding cylinder to heat the workpiece through a heater and then transport it to the bending assembly.
[0007] The bending assembly is used for punching and bending workpieces, and comprises a lifting mechanism, a first punching mechanism, an auxiliary punching mechanism, a second punching mechanism and a cutting mechanism.
[0008] The jacking mechanism is vertically fixedly connected to the frame, and a bottom mold for placing workpieces is fixedly connected to the top of the jacking mechanism.
[0009] The first stamping mechanism is arranged vertically above the jacking mechanism, and includes a stamping cylinder fixedly connected to the frame and a stamping die arranged at the output end of the stamping cylinder. The stamping die moves downward under the drive of the stamping cylinder and cooperates with the bottom die to stamp the workpiece.
[0010] The auxiliary stamping mechanism includes a connecting rod mechanism and a telescopic mold core. One end of the connecting rod mechanism is fixedly connected to the back of the stamping mold, and the other end is fixedly connected to the telescopic mold core. The connecting rod mechanism drives the telescopic mold core to move forward and backward under the up and down movement of the stamping mold.
[0011] The second stamping mechanism is horizontally arranged relative to the feeding mechanism, and includes a limit feed cylinder fixedly connected to the frame and a movable mold fixedly connected to the output end of the limit feed cylinder; the movable mold moves horizontally under the drive of the limit feed cylinder, and cooperates with the telescopic mold core to bend the workpiece.
[0012] The cutting mechanism is arranged above the workpiece, and comprises a cutting cylinder fixedly connected to the frame and a cutting die arranged at the output end of the cutting cylinder. The cutting die moves downward under the drive of the cutting cylinder to cut the workpiece.
[0013] The heater is electrically connected to the control cabinet and is used for electrically heating the workpiece.
[0014] Preferably, the connecting rod mechanism includes a first connecting rod, a second connecting rod, a third connecting rod, a fixed bracket vertically fixedly connected to the frame, and a bearing arranged at the end of the fixed bracket away from the frame; one end of the first connecting rod is vertically fixedly connected to the back of the stamping die, and the other end is hinged to the second connecting rod; one end of the second connecting rod is hinged to the first connecting rod, and the other end is hinged to the third connecting rod. A slide groove is formed on the second connecting rod along its extension direction, and the bearing is arranged in the slide groove and slides in the slide groove under the action of the up and down movement of the second connecting rod; the end of the third connecting rod away from the second connecting rod is fixedly connected to the telescopic mold core; the telescopic mold core is placed horizontally, and moves back and forth relative to the frame under the drive of the connecting rod mechanism.
[0015] Preferably, the frame is provided with a hollow slider which can move up and down along the frame, and the telescopic mold core is horizontally arranged in the hollow slider and can move forward and backward in the hollow slider.
[0016] Preferably, the lifting mechanism includes an adjusting screw and an adjusting flange and a bottom mold slider sleeved on the adjusting screw; the adjusting screw is fixedly connected to the bottom surface of the frame, and the bottom mold slider is slidably connected to the frame, with one end placed on the adjusting flange and moving with the up and down movement of the adjusting flange, and the other end fixedly connected to the bottom surface of the bottom mold.
[0017] Preferably, the lifting mechanism further comprises a pressure spring sleeved on the adjusting screw rod, and the pressure spring is arranged between the bottom mold slider and the adjusting flange.
[0018] Preferably, the lifting mechanism further includes a limit block cooperating with the bottom mold to limit the upward movement position of the bottom mold, and the limit block is detachably fixedly connected to the frame.
[0019] Preferably, one end of the bottom mold slider connected to the bottom mold is also fixedly connected to a top block that cooperates with the cutting mold to cut the workpiece, and the height of the top surface of the top block is the same as the height of the top surface of the bottom mold.
[0020] Compared with the prior art, the advantages of the automatic heating bending device disclosed in the present invention are:
[0021] (1) In the present invention, a connecting rod mechanism and a telescopic mold core are arranged on the back of the stamping mechanism for assisting the product bending and forming. After the stamping mechanism completes the stamping work and resets, the telescopic mold core is automatically driven by the connecting rod mechanism to extend and press the workpiece, and then the workpiece is bent again in cooperation with the movable mold, thereby realizing one-time forming of the workpiece manufacturing, improving production efficiency, and achieving high process integration.
[0022] (2) The present invention sets an electrically controlled heater between the feeding mechanism and the bending assembly, thereby achieving the purpose of controllable heating temperature and high product forming rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions of the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 This is a three-dimensional diagram of an automatic heating bending device disclosed in the present invention.
[0025] Figure 2 This is a front view of an automatic heating bending device disclosed in the present invention.
[0026] Figure 3 This is the structural diagram of the auxiliary stamping mechanism.
[0027] The numbers or letters in the figure represent the names of the parts:
[0028] 1-frame; 2-control cabinet; 3-top block; 4-heater; 5-feeding cylinder; 6-manipulator; 7-bottom mold; 8-telescopic core; 9-cutting mold; 10-cutting cylinder; 11-adjusting flange; 12-adjusting screw rod; 13-pressure spring; 14-limiting feed cylinder; 15-limiting block; 16-movable mold; 17-workpiece; 18-stamping mold; 19-stamping cylinder; 20-first connecting rod; 21-fixed bracket; 22-bearing; 23-second connecting rod; 231-slideway; 24-third connecting rod; 25-bottom mold slider. DETAILED DESCRIPTION
[0029] The specific implementation of the present invention is briefly described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] Figure 1-Figure 3 The preferred embodiments of the present invention are shown, and their structures are analyzed in detail from different angles.
[0031] like Figure 1 , 2 An automatic heating bending device shown includes a frame 1, a control cabinet 2, a feeding mechanism, a bending component and a heater 4.
[0032] Among them, the frame 1 is used to install the entire device, and the control cabinet 2 is used to control the power on and off of the heater 4 and control the feeding mechanism and the cylinder in the bending component to move the mold to complete the stamping and bending of the workpiece 17.
[0033] The feeding mechanism is arranged at the feeding end of the frame 1, including a feeding cylinder 5 fixedly connected to the frame 1 and a manipulator 6 fixedly connected to the output end of the feeding cylinder 5. The manipulator 6 clamps the workpiece 17 and moves forward under the drive of the feeding cylinder 5, and places the workpiece 17 on the bottom mold 7 after being heated by the heater 4.
[0034] The bending assembly is arranged on the frame 1 and is used for punching and bending the workpiece 17 , and comprises a lifting mechanism, a first punching mechanism, an auxiliary punching mechanism, a second punching mechanism and a cutting mechanism.
[0035] The lifting mechanism is vertically fixedly connected to the frame 1, and the top of the lifting mechanism is fixedly connected to the bottom mold 7 for placing the workpiece 17. Specifically, the lifting mechanism includes an adjusting screw 12, an adjusting flange 11, a pressure spring 13 and a bottom mold slider 25 sleeved on the adjusting screw 12. The adjusting screw 12 is fixedly connected to the bottom surface of the frame 1, and the bottom mold slider 25 is slidably connected to the guide rail provided on the frame 1, and its end away from the pressure spring is fixedly connected to the bottom surface of the bottom mold. The adjusting flange is moved up and down to drive the bottom mold slider 25 to move up and down, so that the height of the bottom mold 7 can be adjusted to be suitable for the workpiece production required by workpieces 17 of different sizes. The pressure spring 13 is arranged between the bottom mold slider 25 and the adjusting flange 11, which can play a certain elastic buffering role when the stamping die 18 moves down and cooperates with the bottom mold 7 to stamp the workpiece 17, thereby improving the service life of the equipment.
[0036] The lifting mechanism also includes a limit block 15 which is detachably fixedly connected to the frame 1 and can be adjusted up and down according to the required height of the bottom mold 7. The limit block 15 cooperates with the steps on both sides of the bottom mold 7 to limit the height of the bottom mold 7 to be moved up and reset under the elastic action of the pressure spring 13 after the stamping die 18 completes a stamping reset, thereby ensuring that the height of the bottom mold 7 is consistent when the workpiece 17 is bent multiple times. Specifically, the limit block 15 is a rectangular parallelepiped with the same width as the width of the steps on the bottom mold 7, and is connected to the frame 1 by a snap connection, a pin connection, or a screw connection.
[0037] The first stamping mechanism is arranged vertically above the jacking mechanism, including a stamping cylinder 19 fixedly connected to the frame 1 and a stamping die 18 arranged at the output end of the stamping cylinder 19. The stamping die 18 moves downward under the drive of the stamping cylinder 19 and cooperates with the bottom die 7 to stamp the workpiece 17.
[0038] like Figure 3 As shown, an auxiliary stamping mechanism is also provided on the back of the stamping mechanism, and the auxiliary stamping mechanism includes a connecting rod mechanism and a telescopic mold core 8. One end of the connecting rod mechanism is fixedly connected to the back of the stamping die 18, and the other end is fixedly connected to the telescopic mold core 8. Under the up and down movement of the stamping die 18, the connecting rod mechanism drives the telescopic mold core 8 to move forward and backward.
[0039] Specifically, the connecting rod mechanism includes a first connecting rod 20, a second connecting rod 23, a third connecting rod 24, a fixed bracket 21 vertically fixedly connected to the frame 1, and a bearing 22 arranged at one end of the fixed bracket 21 away from the frame 1. One end of the first connecting rod 20 is vertically fixedly connected to the back of the stamping die 18, and the other end is hinged to the second connecting rod 23. One end of the second connecting rod 23 is hinged to the first connecting rod 20, and the other end is hinged to the third connecting rod 24. A slide groove 231 is formed on the second connecting rod 23 along its extension direction. The bearing 22 is arranged in the slide groove 231 and slides in the slide groove 231 when the second connecting rod 23 moves up and down with the stamping die 18. The end of the third connecting rod 24 away from the second connecting rod 23 is fixedly connected to the telescopic core 8.
[0040] A set of vertical guide rails are arranged on the frame 1 at the position corresponding to the telescopic mold core 8. A hollow slider that can slide up and down along the frame 1 is arranged in the guide rail. The telescopic mold core 8 is arranged in the hollow slider for horizontal sliding. When the punching die 18 moves up and resets, the second link 23 moves up driven by the first link 20 and gradually moves forward under the action of the bearing 22. The third link 24 drives the telescopic mold core 8 to move upward and forward under the action of the second link 23. At the same time, the third link 24 is driven to rotate under the action of the horizontal hollow slider to keep the telescopic mold core 8 horizontal, so that the telescopic mold core 8 automatically extends and presses the workpiece 17 when the punching die 18 moves up and resets. When the punching die 18 moves down to punch the workpiece 17, the telescopic mold core 8 moves in the opposite direction and contracts.
[0041] The second punching mechanism is horizontally arranged relative to the feeding mechanism, and includes a limit feeding cylinder 14 fixedly connected to the frame 1 and a movable die 16 fixedly connected to the output end of the limit feeding cylinder 14. The movable die 16 moves horizontally under the drive of the limit feeding cylinder 14, and cooperates with the extended telescopic die core 8 to bend the workpiece 17.
[0042] The cutting mechanism is arranged above the workpiece 17, and includes a cutting cylinder 10 fixedly connected to the frame 1 and a cutting die 9 arranged at the output end of the cutting cylinder 10. The cutting die 9 moves downward under the drive of the cutting cylinder 10 to cut the workpiece 17. Specifically, one end of the bottom die slider 25 connected to the bottom die 7 is also fixedly connected with a top block 3 that cooperates with the cutting die 9 to cut the workpiece 17, and the upper surface height of the top block 3 is the same as the upper surface height of the bottom die 7.
[0043] The heater 4 is disposed between the feeding mechanism and the bending assembly, and is electrically connected to the control cabinet 2 , and is used for electrically heating the workpiece 17 .
[0044] Furthermore, a movable slider is provided between the stamping die 18, the movable die 16 and the cutting die 9 and their corresponding cylinders. The movable slider is slidably connected to the guide rail provided on the frame 1, one end of which is fixedly connected to the die, and the other end of which is fixedly connected to the output end of the cylinder.
[0045] When the workpiece 17 is bent: first, the height of the lifting mechanism is adjusted to the required height by adjusting the flange 11, and the bottom mold 7 is installed on the top of the lifting mechanism; then, the heater 4 is started, and the workpiece 17 is clamped by the manipulator 6 and moved to the top of the heater 4 for heating under the drive of the feeding cylinder 5; then, the workpiece 17 after heating is transported to the top of the lifting mechanism under the clamping of the manipulator 6 and placed in the bottom mold 7, and then, the stamping cylinder 19 drives the stamping mold 18 to quickly press down and reset. During the resetting process of the stamping cylinder 19, the connecting rod mechanism is driven to drive the telescopic mold core 8 to move forward and press the workpiece 17; at the same time, the limit feed cylinder 14 is started to drive the movable mold 16 to cooperate with the telescopic mold core 8 to perform secondary stamping on the workpiece 17; finally, after the stamping is completed, the cutting mechanism is started, and the cutting mold 9 is driven by the cutting cylinder 10 to quickly punch down, and cooperate with the top block 3 below to cut off the workpiece 17, completing the processing of the workpiece 17 into the product.
[0046] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0047] The above description of the disclosed embodiments enables those skilled in the art to implement and use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit and scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest range consistent with the principles and novel features disclosed herein.
Claims
1. An automatic heating bending device, characterized in that: It comprises a frame (1), a control cabinet (2), a feeding mechanism arranged at the feeding end of the frame (1), a bending assembly arranged on the frame (1), and a heater (4) arranged between the feeding mechanism and the bending assembly; The feeding mechanism comprises a feeding cylinder (5) fixedly connected to the frame (1) and a manipulator (6) fixedly connected to the output end of the feeding cylinder (5); the manipulator (6) clamps the workpiece (17) and moves forward under the drive of the feeding cylinder (5), and heats the workpiece (17) with a heater (4) and then transports it to the bending assembly; The bending assembly is used for punching and bending a workpiece (17), and comprises a lifting mechanism, a first punching mechanism, an auxiliary punching mechanism, a second punching mechanism and a cutting mechanism; The lifting mechanism is vertically fixedly connected to the frame (1), and a bottom mold (7) for placing a workpiece (17) is fixedly connected to the top of the lifting mechanism; The first punching mechanism is arranged vertically above the lifting mechanism, and comprises a punching cylinder (19) fixedly connected to the frame (1) and a punching die (18) arranged at the output end of the punching cylinder (19); the punching die (18) moves downward under the drive of the punching cylinder (19) and cooperates with the bottom die (7) to punch the workpiece (17); The auxiliary stamping mechanism comprises a connecting rod mechanism and a telescopic mold core (8); one end of the connecting rod mechanism is fixedly connected to the back of the stamping die (18), and the other end is fixedly connected to the telescopic mold core (8); the connecting rod mechanism drives the telescopic mold core (8) to move forward and backward under the action of the stamping die (18) moving up and down; The second punching mechanism is arranged horizontally relative to the feeding mechanism, and comprises a limit feeding cylinder (14) fixedly connected to the frame (1) and a movable die (16) fixedly connected to the output end of the limit feeding cylinder (14); the movable die (16) moves horizontally under the drive of the limit feeding cylinder (14) and cooperates with the telescopic die core (8) to bend the workpiece (17); The cutting mechanism is arranged above the workpiece (17), and comprises a cutting cylinder (10) fixedly connected to the frame (1) and a cutting die (9) arranged at the output end of the cutting cylinder (10); the cutting die (9) moves downward under the drive of the cutting cylinder (10) to cut the workpiece (17); The heater (4) is electrically connected to the control cabinet (2) and is used to electrically heat the workpiece (17); The connecting rod mechanism comprises a first connecting rod (20), a second connecting rod (23), a third connecting rod (24), a fixed bracket (21) vertically fixedly connected to a frame (1), and a bearing (22) arranged at one end of the fixed bracket (21) away from the frame (1); one end of the first connecting rod (20) is vertically fixedly connected to the back of a stamping die (18), and the other end is hinged to the second connecting rod (23); one end of the second connecting rod (23) is hinged to the first connecting rod (20), and the other end is hinged to the third connecting rod (24); a sliding groove (231) is formed on the second connecting rod (23) along its extension direction, and the bearing (22) is arranged in the sliding groove (231), and slides in the sliding groove (231) under the action of the second connecting rod (23) moving up and down; One end of the third connecting rod (24) away from the second connecting rod (23) is fixedly connected to the telescopic mold core (8); the telescopic mold core (8) is placed horizontally and moves forward and backward relative to the frame (1) under the drive of the connecting rod mechanism; The lifting mechanism comprises an adjusting screw (12), an adjusting flange (11) sleeved on the adjusting screw (12), and a bottom mold slider (25); the adjusting screw (12) is fixedly connected to the bottom surface of the frame (1); the bottom mold slider (25) is slidably connected to the frame (1), one end of which is placed on the adjusting flange (11) and moves with the up and down movement of the adjusting flange (11), and the other end of which is fixedly connected to the bottom surface of the bottom mold (7).
2. The automatic heating bending device according to claim 1, characterized in that: The frame (1) is provided with a hollow slider which can move up and down along the frame (1); the telescopic mold core (8) is horizontally arranged in the hollow slider and can move forward and backward in the hollow slider.
3. The automatic heating bending device according to claim 1, characterized in that: The lifting mechanism also includes a pressure spring (13) sleeved on the adjusting screw rod (12), and the pressure spring (13) is arranged between the bottom mold slider (25) and the adjusting flange (11).
4. The automatic heating bending device according to claim 3, characterized in that: The lifting mechanism also includes a limit block (15) that cooperates with the bottom mold (7) to limit the upward movement of the bottom mold (7), and the limit block (15) is detachably fixedly connected to the frame (1).
5. The automatic heating bending device according to claim 1, characterized in that: One end of the bottom mold slider (25) connected to the bottom mold (7) is also fixedly connected to a top block (3) that cooperates with the cutting mold (9) to cut the workpiece (17), and the top surface height of the top block (3) is the same as the top surface height of the bottom mold (7).
Citation Information
Patent Citations
Automatic heating and bending device
CN214442123U