Tunnel spraying equipment and shield equipment
By designing a tunnel spraying device including ring support, material storage device and spraying device, the problems of low spray construction efficiency and uneven quality in tunnel construction are solved, and combined use with shield machine is realized, and construction efficiency is improved and quality.
Patent Information
- Application Number
- CN202011161343.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-10-26
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2040-10-26
AI Technical Summary
During the construction of existing tunnels, the waterproof and fireproof and spraying of decorative materials of pre-installed concrete lining pipe sheets are inefficient and the quality is uneven, so they cannot be effectively combined with the shield machine.
A tunnel spraying device is designed, including a ring support, a material storage device and multiple spraying devices. The spraying device is spaced apart along the circumference of the ring support and is in fluid communication with the material storage device. It is equipped with a sprayer, a spray gun, a detection device and The scanning device can achieve uniform spraying and automatic detection of slurry through the feed pipe and controller, and can be used in combination with the shield machine.
The efficiency and quality of spraying construction are improved, the uniform distribution of slurry is achieved, the uniform coating of the inner wall of the pipe is ensured, and the construction efficiency and quality is improved.
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Figure CN112275502B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of shield machines, and in particular to a tunnel spraying device and shield machine equipment. Background Art
[0002] Tunnel construction has higher and higher requirements for construction quality and efficiency. After the construction of pre-placed concrete lining segments, waterproof, fireproof and decorative materials need to be sprayed. Usually, the waterproof, fireproof and decorative materials of pre-placed concrete lining segments are constructed by manual spraying. Since manual spraying cannot be combined with shield machines, the construction efficiency is low and the spraying quality is uneven. Summary of the invention
[0003] The purpose of the present invention is to provide a tunnel spraying device and a shield equipment, which can spray slurry onto the inner wall of a pipe segment.
[0004] In a first aspect, the present invention provides a tunnel spraying device, comprising: a circular ring support, a material storage device and a plurality of spraying devices;
[0005] The plurality of spraying devices are respectively connected to the annular support and are arranged at intervals along the circumference of the annular support;
[0006] The plurality of spray devices are respectively in fluid communication with the material storage device.
[0007] In combination with the first aspect, the present invention provides a first possible implementation of the first aspect, wherein the spraying device comprises: a sprayer and a plurality of spray guns, the plurality of spray guns are respectively connected to the annular bracket, and the plurality of spray guns are arranged at intervals along the circumference of the annular bracket;
[0008] The plurality of spray guns are respectively in fluid communication with the spray machine.
[0009] In combination with the first possible implementation of the first aspect, the present invention provides a second possible implementation of the first aspect, wherein the plurality of spray guns are equidistantly distributed along the circumference of the circular ring bracket.
[0010] In combination with the first aspect, the present invention provides a third possible implementation of the first aspect, wherein the plurality of spraying devices are respectively connected to the material storage device through a material delivery pipe;
[0011] The material delivery pipe extends along a spiral line from the material storage device to the spraying device.
[0012] In combination with the first aspect, the present invention provides a fourth possible implementation of the first aspect, wherein the tunnel spraying device further includes a mounting bracket, the mounting bracket is connected to the ring bracket, and the mounting bracket is used to be installed at the tail of the shield machine.
[0013] In combination with the first aspect, the present invention provides a fifth possible implementation of the first aspect, wherein the tunnel spraying device further includes a detection device, the detection device is installed on the spraying device, and the detection device is used to detect the pipe wall to be sprayed.
[0014] In combination with the fifth possible implementation of the first aspect, the present invention provides a sixth possible implementation of the first aspect, wherein the tunnel spraying device also includes a scanning device, the scanning device is installed on the ring bracket, and the scanning device is used to detect the spraying thickness and the spraying uniformity.
[0015] In combination with the sixth possible implementation of the first aspect, the present invention provides a seventh possible implementation of the first aspect, wherein the tunnel spraying device further includes a controller, and the detection device and the scanning device are respectively connected to the controller.
[0016] In a second aspect, the shield equipment provided by the present invention includes: a shield machine and the tunnel spraying device provided in the first aspect, and the annular bracket is installed on the shield machine.
[0017] In combination with the second aspect, the present invention provides a first possible implementation of the second aspect, wherein the shield equipment includes a speed sensor, the speed sensor is installed on the shield machine, and the speed sensor is used to detect the travel speed of the shield machine.
[0018] The embodiments of the present invention bring the following beneficial effects: a plurality of spray devices are respectively connected to the circular ring bracket and are arranged at intervals along the circumference of the circular ring bracket; the plurality of spray devices are respectively fluidly connected to the material storage device; the slurry in the material storage device can be driven by the spray device to be evenly sprayed on the inner wall of the pipe segment; compared with manual spraying, the tunnel spraying device can be used in combination with a shield machine, thereby improving the utilization efficiency.
[0019] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the related technologies, the drawings required for use in the specific embodiments or the related technical descriptions will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 Schematic diagram of a tunnel spraying device provided by an embodiment of the present invention Figure 1 ;
[0022] Figure 2 Schematic diagram of a tunnel spraying device provided by an embodiment of the present invention Figure 2 ;
[0023] Figure 3 A schematic diagram of a spraying device and a controller of a shield equipment provided by an embodiment of the present invention;
[0024] Figure 4 A schematic diagram of a shield machine provided in an embodiment of the present invention.
[0025] Icons: 001 - ring bracket; 002 - material storage device; 201 - material delivery pipe; 003 - spraying device; 310 - sprayer; 320 - spray gun; 004 - mounting bracket; 005 - detection device; 006 - scanning device; 007 - controller; 008 - speed sensor. DETAILED DESCRIPTION
[0026] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. Physical quantities in formulas, if not separately marked, should be understood as basic quantities of the base units of the International System of Units, or derived quantities derived from the basic quantities through mathematical operations such as multiplication, division, differentiation or integration.
[0028] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] Embodiment 1
[0030] like Figure 1 and Figure 2 As shown, the tunnel spraying device provided by the embodiment of the present invention includes: a circular ring bracket 001, a material storage device 002 and a plurality of spraying devices 003; the plurality of spraying devices 003 are respectively connected to the circular ring bracket 001 and are arranged at intervals along the circumference of the circular ring bracket 001; the plurality of spraying devices 003 are respectively connected to the fluid of the material storage device 002.
[0031] Specifically, six spray devices 003 are provided, and the six spray devices 003 are arranged at intervals along the circumferential direction of the annular support 001. When the radial dimension of the annular support 001 is large, by increasing the number of spray devices 003, it can be ensured that the inner side wall of the pipe segment is evenly coated with waterproof and fireproof and decorative materials.
[0032] It should be noted that the circular ring bracket 001 is configured as a ring structure or a semi-ring structure, and the plurality of spraying devices 003 are respectively installed on the circular ring bracket 001 , and the plurality of spraying devices 003 are arranged at intervals along the circumference of the circular ring bracket 001 .
[0033] like Figure 1 , Figure 2 and Figure 3 As shown, in an embodiment of the present invention, the spraying device 003 includes: a sprayer 310 and a plurality of spray guns 320, the plurality of spray guns 320 are respectively connected to the circular ring bracket 001, and the plurality of spray guns 320 are arranged at intervals along the circumference of the circular ring bracket 001; the plurality of spray guns 320 are respectively connected to the fluid of the sprayer 310.
[0034] Specifically, eight spray guns 320 are provided, and the eight spray guns 320 are respectively connected to the spray machine 310. The spray machine 310 includes a liquid pump, the liquid inlet of the liquid pump is in fluid communication with the material storage device 002, and the liquid outlet of the liquid pump is in fluid communication with the spray gun 320. The spray machine 310 can drive the slurry from the material storage device 002 to the spray gun 320, and the slurry is sprayed onto the inner wall of the pipe segment through the spray gun 320.
[0035] like Figure 1 As shown, a plurality of spray guns 320 are evenly distributed along the circumference of the annular support 001 .
[0036] Specifically, a plurality of spray guns 320 are evenly distributed along the circumference of the annular support 001, and the slurry is evenly sprayed onto the inner wall of the pipe segment through the plurality of spray guns 320, thereby avoiding uneven slurry spraying.
[0037] Furthermore, the plurality of spraying devices 003 are connected to the material storage device 002 through the material delivery pipe 201 respectively; the material delivery pipe 201 extends along a spiral line from the material storage device 002 to the spraying device 003.
[0038] Specifically, the material delivery pipe 201 is connected between the sprayer 310 and the material storage device 002 , and the material delivery pipe 201 extending along the spiral line can adapt to the change of the distance between the sprayer 310 and the material storage device 002 by telescoping.
[0039] like Figure 1 As shown, the tunnel spraying device also includes a mounting bracket 004, which is connected to the circular bracket 001, and the mounting bracket 004 is used to be installed at the tail of the shield machine.
[0040] Specifically, the mounting bracket 004 is connected to the annular bracket 001, and the annular bracket 001 surrounds the mounting bracket 004. The material storage device 002 is mounted on the mounting bracket 004, and a plurality of spraying devices 003 are arranged around the material storage device 002 at intervals.
[0041] It should be noted that the mounting bracket 004 and the circular bracket 001 can be connected in a floating connection manner, the mounting bracket 004 is installed on the shield machine, and the mounting bracket 004 is located on the inner side of the circular bracket 001. A plurality of elastic devices are connected between the mounting bracket 004 and the circular bracket 001, and the plurality of elastic devices are arranged at intervals around the mounting bracket 004, and the circular bracket 001 is floated around the mounting bracket 004 through the plurality of elastic devices. In this embodiment, the feed pipe 201 adopts a spring pipe fitting, which integrates the functions of the feed pipe 201 and the elastic device, which can not only ensure that the slurry passes from the storage device 002 to the spraying device 003, but also ensure that the mounting bracket 004 is aligned with the circular bracket 001.
[0042] like Figure 1 and Figure 4 As shown, the tunnel spraying device further includes a detection device 005, which is installed on the spraying device 003, and the detection device 005 is used to detect the pipe wall to be sprayed.
[0043] Specifically, the detection device 005 includes a laser detector, which can identify the condition of the pipe wall. The laser detector can detect the distance between the spray gun 320 and the pipe wall, so as to adjust the spraying distance of the spray device 003 .
[0044] Furthermore, the tunnel spraying device also includes a scanning device 006, which is installed on the circular bracket 001, and the scanning device 006 is used to detect the spraying thickness and the spraying uniformity.
[0045] Specifically, the scanning device 006 can use a photoelectric device to scan the spray thickness and uniformity. The tunnel spraying device determines whether repeated spraying is needed based on the spray thickness and uniformity. When the spray thickness is insufficient, the tunnel spraying device increases the spraying speed or performs repeated spraying, so that the paint thickness on the inner wall of the pipe segment reaches the spraying standard.
[0046] Furthermore, the tunnel spraying device also includes a controller 007 , and the detection device 005 and the scanning device 006 are respectively connected to the controller 007 .
[0047] Specifically, the controller 007 determines the pipe wall condition based on the detection information of the detection device 005, detects the spraying thickness and spraying uniformity through the scanning device 006, and the controller 007 determines whether re-spraying is needed based on the spraying condition and controls the travel speed of the shield machine.
[0048] Embodiment 2
[0049] like Figure 1 , Figure 2 and Figure 4 As shown, the shield equipment provided by the embodiment of the present invention includes: a shield machine and the tunnel spraying device provided in Example 1, and the circular ring bracket 001 is installed on the shield machine.
[0050] Specifically, the ring bracket 001 is connected to the mounting bracket 004, the mounting bracket 004 is configured as a rectangular frame, and the mounting bracket 004 is installed at the tail of the shield machine. After the shield machine excavates the tunnel, the sprayer 310 drives the slurry from the material storage device 002 to the spray gun 320, and the slurry is evenly sprayed onto the inner wall of the pipe segment through multiple spray guns 320.
[0051] In the embodiment of the present invention, the shield equipment includes a speed sensor 008, which is installed on the shield machine and used to detect the travel speed of the shield machine.
[0052] Specifically, the speed sensor 008 detects the traveling speed of the shield machine, and the controller 007 adjusts the traveling speed of the shield machine according to the spraying thickness and the spraying uniformity. When the shield machine is excavating at a certain speed, the controller 007 adjusts the spraying machine 310 according to the spraying thickness and the spraying uniformity, thereby ensuring that the slurry on the inner wall of the pipe segment is evenly distributed by adjusting the spraying speed.
[0053] During operation, each sprayer 310 drives the slurry from the storage device 002 to the spray gun 320. Before spraying, the sprayer 310 drives the slurry to fill the feed pipe 201, and when the controller 007 controls the sprayer 310 to start, the slurry is sprayed from the spray gun 320 onto the inner wall of the pipe segment.
[0054] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A tunnel spraying device, characterized in that: include: A circular ring support (001), a material storage device (002) and a plurality of spraying devices (003); The plurality of spraying devices (003) are respectively connected to the annular support (001) and are arranged at intervals along the circumference of the annular support (001); The plurality of spraying devices (003) are respectively in fluid communication with the material storage device (002); The spraying device (003) comprises: a spraying machine (310) and a plurality of spray guns (320), wherein the plurality of spray guns (320) are respectively connected to the annular support (001), and the plurality of spray guns (320) are arranged at intervals along the circumference of the annular support (001); and the plurality of spray guns (320) are respectively in fluid communication with the spraying machine (310); The plurality of spraying devices (003) are respectively connected to the material storage device (002) through a material delivery pipe (201); the material delivery pipe (201) extends along a spiral line from the material storage device (002) to the spraying device (003); The tunnel spraying device further comprises a detection device (005), a scanning device (006) and a controller (007), wherein the detection device (005) is installed on the spraying device (003), and the detection device (005) is used to detect the pipe wall to be sprayed; The scanning device (006) is installed on the annular bracket (001), and the scanning device (006) is used to detect the spraying thickness and spraying uniformity; The detection device (005) and the scanning device (006) are respectively connected to the controller (007); The tunnel spraying device further comprises a mounting bracket (004), the mounting bracket (004) being connected to the circular bracket (001), and the mounting bracket (004) being used for being mounted on the tail of the shield machine; The material conveying pipe (201) is made of a spring tube, and the mounting bracket (004) is aligned with the circular ring bracket (001).
2. The tunnel spraying device according to claim 1, characterized in that: The plurality of spray guns (320) are distributed equidistantly along the circumference of the circular ring support (001).
3. A shield equipment, characterized in that: include: A shield machine and a tunnel spraying device as claimed in claim 1 or 2, wherein the annular bracket (001) is installed on the shield machine.
4. The shield equipment according to claim 3, characterized in that: The shield equipment comprises a speed sensor (008), which is installed on the shield machine and is used to detect the travel speed of the shield machine.