An automatic board lamination apparatus

Abstract

The application provides an automatic plate laminating device, which comprises two groups of trusses, a laminating product carrying module suspended between the two groups of trusses and a feeding roller arranged at a middle position of the two groups of trusses and directly below the laminating product carrying module; each group of trusses is provided with a set of laminating mechanism, and the two sets of laminating mechanisms are symmetrically distributed on the two sides of the feeding roller; the discharge ports of the laminating mechanisms are connected with conveying belts, and the discharge ports of the conveying belts are arranged at the feeding ports of the feeding roller; and the laminating product carrying module above the feeding roller is used for carrying the plates on the conveying belts to the feeding roller. The trusses, the two sets of laminating mechanisms and the feeding roller are cooperated to complete the plate laminating production process, so that the production efficiency is improved; the plates are automatically grabbed, carried and laminated, so that the manpower and production cost are greatly saved, and the safety hidden danger is reduced.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of plate lamination, more particularly, to an automatic plate lamination device. BACKGROUND

[0002] The plate is a widely used floor decoration material in home and business, in order to obtain a superior performance of the composite plate, the manufacturer will laminated processing a variety of plate, strengthen the plate function. At present, in the production process of laminated plate, the laminated plate process is usually carried out manually, the efficiency, accuracy and speed of laminated plate of different workers are different, the laminated plate rate cannot be guaranteed to be consistent, and long-term laminated heavy plate by manual method not only increases the production cost, but also brings safety hazards. SUMMARY

[0003] The present application aims at the above problems, and provides an automatic plate lamination device.

[0004] The technical scheme of the present application is as follows:

[0005] The present application provides an automatic plate lamination device, which comprises two groups of trusses and a material conveying roller, a lamination product carrying module is suspended between the two groups of trusses, the material conveying roller is arranged at the middle position of the two groups of trusses and located directly below the lamination product carrying module; a set of lamination mechanism is arranged below each group of trusses for laminating two sizes of plates, the two sets of lamination mechanisms are symmetrically distributed on the two sides of the material conveying roller, the discharge port of the lamination mechanism is connected with a conveying belt, the discharge port of the conveying belt is arranged at the inlet of the material conveying roller, and the lamination product carrying module above the material conveying roller is used for carrying the plate on the conveying belt to the material conveying roller.

[0006] Further, the lamination mechanism comprises a product lamination table, a first product feeding table, a second product feeding table and a product positioning table;

[0007] The first product feeding table and the product positioning table are respectively arranged at the two inlets of the product lamination table, the second product feeding table is arranged at the inlet of the product positioning table, and the discharge port of the product lamination table is connected with the inlet of the conveying belt.

[0008] Two horizontal beams are arranged on the truss above the lamination mechanism and are arranged in parallel, and a transfer track is arranged between the two horizontal beams; a horizontal movement module is arranged on the horizontal beam, a vertical movement module is arranged on the horizontal movement module, and the horizontal movement module can drive the vertical movement module to move on the horizontal beam.

[0009] One of the horizontal beams is arranged above the first product feeding table and the product lamination table, and is used for transferring the product on the first product feeding table to the product lamination table.

[0010] Another crossbeam is arranged above the second product loading table and the product positioning table, and is used for transferring the product on the second product loading table to the product positioning table.

[0011] The transfer track is provided with a second product transfer module, which is used for transferring the product on the product positioning table to the product stacking table for stacking.

[0012] Further, the vertical moving module is provided below with a grabbing suction cup, which is used for adsorbing the product for transportation and stacking.

[0013] Further, the conveying belt is provided at an outlet end with a tray lifting mechanism, the top of the tray lifting mechanism is provided with a support plate, and the support plate is distributed at the gap position between adjacent belts in the conveying belt.

[0014] Further, the product positioning table is provided with a transverse positioning structure and a longitudinal positioning structure, and the transverse positioning structure and the longitudinal positioning structure both include a stop block and a push rod, and the stop block and the push rod are symmetrically arranged at the transverse two sides and the longitudinal two sides of the product placement position.

[0015] Further, the product stacking table includes a support platform and an outer frame, one side of the support platform is connected with the movable baffle and the fixed baffle, one end of the fixed baffle is fixed on the outer frame, and the other end extends into the plane where the support platform is located and is located at one side of the product placement position.

[0016] Further, the movable baffle includes a telescopic rod and three push plates, one end of the telescopic rod is connected with the outer frame and can slide along the outer frame in the transverse direction, and the other end of the telescopic rod is connected with the three push plates and can drive the three push plates to slide in the transverse direction, so that the product at the corresponding position is abutted against the corresponding fixed baffle.

[0017] Further, the fixed baffle is L-shaped.

[0018] Further, the bottom of the product stacking table is provided with a cylinder lifting device, and after the product stacking of the product stacking table is completed, the product stacking table is lowered to the height of the conveying belt under the driving of the cylinder lifting device for transmission.

[0019] The beneficial effects of the present application are as follows:

[0020] The present application adopts a truss, two sets of superposition mechanisms and a material conveying roller to cooperate, completes the plate superposition production process, improves the production efficiency, the positioning mode alternately cooperates, automatically grabs, carries and laminates the plate, realizes unmanned production and transportation, greatly saves manpower and production cost, reduces safety hazards and improves the plate lamination process technology.

[0021] The present application enhances the accuracy of product superposition and positioning, and reduces errors in transfer cooperation, improves production efficiency by setting a movable baffle and a fixed baffle on the product superposition table. The fixed baffle is set as an L-shaped structure, which can more reliably fix the product and improve the accuracy. The present application sets a support platform and an outer frame, lowers the plate after positioning and superposition to the plane of the plate stacking machine conveying belt through the lifting of the support platform for transmission; the positioning of the surface plate after the support platform is lifted in place is completed by the cooperation of the pushing baffle and the positioning baffle fixed on the outer frame, which effectively improves the automation performance and the positioning accuracy.

[0022] Other features and advantages of the present application will be described in detail in the following specific embodiment part. BRIEF DESCRIPTION OF DRAWINGS

[0023] The above and other objects, features and advantages of the present application will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings in which like reference characters refer to like parts throughout the several views, in which exemplary embodiments of the present application are shown.

[0024] Figure 1 The structure of the application is shown.

[0025] Figure 2 The schematic view of the application in the overhead direction is shown.

[0026] Figure 3 The structure of the product superposition table is shown.

[0027] In the figure: 1, product superposition table; 2, first product feeding table; 3, second product feeding table; 4, product positioning table; 5, material conveying roller; 6, product superposition movement module; 7, superposition product carrying module; 8, grabbing suction cup; 9, truss; 10, horizontal movement module; 11, vertical movement module; 12, cross beam; 13, conveying belt; 14, transverse positioning structure; 15, longitudinal positioning structure; 16, fixed baffle; 17, movable baffle; 18, support platform; 19, outer frame. DETAILED DESCRIPTION

[0028] Preferred embodiments of the present application will be described in greater detail below, with reference to the drawings. While the preferred embodiments of the present application are shown in the drawings, it is understood that the present application can be carried out in various forms and should not be limited by the embodiments set forth herein.

[0029] The present application provides an automatic plate stacking device, comprising two groups of trusses 9, a stacking product carrying module 7 suspended between the two groups of trusses 9, and a feeding roller 5 arranged at a middle position between the two groups of trusses 9 and directly below the stacking product carrying module 7; each group of trusses 9 is provided with a set of stacking mechanisms below, for stacking two sizes of plates, and the two sets of stacking mechanisms are symmetrically distributed on both sides of the feeding roller 5; the discharge port of each stacking mechanism is connected with a conveying belt 13, and the discharge port of the conveying belt 13 is arranged at the feeding port of the feeding roller 5; the stacking product carrying module 7 above the feeding roller 5 is used to carry the plates on the conveying belt 13 to the feeding roller 5.

[0030] Further, the stacking mechanism comprises a product stacking table 1, a first product feeding table 2, a second product feeding table 3, and a product positioning table 4.

[0031] The two feeding ports of the product stacking table 1 are respectively provided with the first product feeding table 2 and the product positioning table 4, the feeding port of the product positioning table 4 is provided with the second product feeding table 3, and the discharge port of the product stacking table 1 is connected with the feeding port of the conveying belt 13.

[0032] In the present embodiment, the product stacking table 1, the first product feeding table 2, the second product feeding table 3, and the product positioning table 4 are arranged in a two-row and two-column arrangement mode below the truss 9.

[0033] The truss 9 above the stacking mechanism is provided with two parallel horizontal beams 12, and a transfer track is arranged between the two horizontal beams 12; the horizontal beam 12 is provided with a horizontal moving module 10, and the horizontal moving module 10 is provided with a vertical moving module 11, and the horizontal moving module 10 can drive the vertical moving module 11 to move on the horizontal beam 12.

[0034] One of the horizontal beams 12 is arranged above the first product feeding table 2 and the product stacking table 1, and is used to transfer the products on the first product feeding table 2 to the product stacking table 1.

[0035] The other horizontal beam 12 is arranged above the second product feeding table 3 and the product positioning table 4, and is used to transfer the products on the second product feeding table 3 to the product positioning table 4.

[0036] The transfer track is provided with a second product transfer module 6, which is used to transfer the products on the product positioning table 4 to the product stacking table 1 for stacking.

[0037] Further, the vertical moving module 11 is provided below with a grabbing suction cup 8 for adsorbing and transporting products.

[0038] In the embodiment, the truss 9, the two sets of stacking mechanisms and the material conveying roller 5 cooperate to complete the stacking process of products of two different sizes of four inches and six inches; the first product positioning module 14 on the product stacking table 1 positions the six-inch product transmitted to be accurately stacked and adjusted in position to ensure that the products are neatly stacked; the product positioning module 15 on the product positioning table 4 positions the four-inch product from the second product feeding table 3, and then the second product transfer module 6 accurately transmits the four-inch product to the product stacking table 1, and then the conveying belt 13 transports the four-inch and six-inch products after stacking, and then the stacked product carrying module 7 transmits the products to the material conveying roller 5.

[0039] Further, the conveying belt 13 is provided at the outlet end with a tray lifting mechanism, the top of the tray lifting mechanism is provided with a support plate, and the support plate is distributed at the gap position between adjacent belts of the conveying belt 13, and the support plate drives the products to move upward to a height exceeding the material conveying roller 5 under the drive of the tray lifting mechanism.

[0040] In the embodiment, the support plate upper surface front end and rear end of both sides are respectively provided with a backboard for stabilizing the product boards during the lifting of the tray lifting mechanism; the gap position between the two sides of the support plate is beneficial for the stacked product carrying module 7 to grab and transfer the product boards on the support plate.

[0041] Further, the product positioning table 4 is provided with a transverse positioning structure 14 and a longitudinal positioning structure 15, both of which include a stop block and a push rod, and the stop block and the push rod are symmetrically arranged on both sides of the transverse and longitudinal sides of the product placement position.

[0042] Further, the product stacking table 1 includes a support platform 18 and an outer frame 19, one side of the support platform 18 is connected with the aforementioned moving baffle 17 and the fixed baffle 16, one end of the fixed baffle 16 is fixed on the outer frame 19, and the other end extends into the plane where the support platform 18 is located and is located on one side of the product placement position, one end of the moving baffle 17 is slidingly installed on the outer frame 19, and the other end extends into the plane where the support platform 18 is located and can slide horizontally along the outer frame 19, so that the product abuts against the position where the fixed baffle 16 is located.

[0043] In the embodiment, the product laminating table 1 is provided with a support platform 18 and an outer frame 19, the board material after positioning and lamination is lowered to the plane where the conveying belt of the laminating machine is located for transmission through the lifting of the support platform 18; the positioning of the surface board material after the support platform 18 is lifted into position is completed by the cooperation of the pushing stopper 16 and the positioning stopper 17 fixed on the outer frame 19, which effectively improves the automation performance and the positioning accuracy.

[0044] Further, the movable stopper 17 comprises a telescopic rod and three push plates, one end of the telescopic rod is connected with the outer frame 19 and can slide transversely along the outer frame 19, the other end of the telescopic rod is connected with the three push plates and can drive the three push plates to slide transversely, so that the product at the corresponding position is abutted against the corresponding fixed stopper 16.

[0045] Further, the fixed stopper 16 is L-shaped.

[0046] In the embodiment, the fixed stopper 16 is L-shaped, which can more firmly fix the product and improve the accuracy.

[0047] Further, the bottom of the product laminating table 1 is provided with a cylinder lifting device, after the product laminating of the product laminating table 1 is completed, the product laminating table 1 is lowered to the height of the conveying belt 13 under the driving of the cylinder lifting device for transmission.

[0048] In the embodiment, the horizontal moving module 10 and the vertical moving module 11 move transversely on the cross beam 12 in cooperation, and the grabbing suction cup 11 is used to complete the grabbing and moving of the board product.

[0049] The working principle is as follows:

[0050] As shown in Figure 1 and Figure 2 , when the equipment works, the workers pile the four-inch board products and the six-inch board products respectively on the second product feeding table 3 and the first product feeding table 2, the horizontal moving module 10 drives the vertical moving module 11 to move on the moving cross beam 12, moves above the first product feeding table 2 and stops moving, the vertical moving module 11 moves downward and drives the grabbing suction cup 8 to adsorb and grab the six-inch board product, moves upward to a certain distance, then moves above the product laminating table 1 under the driving of the horizontal moving module 10, and places the six-inch board product on the product laminating table 1, the first product positioning module 14 performs the positioning work of the six-inch board product, when the new six-inch board product is stacked on the board product which has been stacked and arranged neatly on the product laminating table 1, the first product positioning module 14 pushes the stacked board product, and accurately adjusts the stacked board product to be neatly and uniformly piled.

[0051] Meanwhile, the horizontal moving module 10 drives the vertical moving module 11 to move on the moving crossbeam 12 to above the second product loading platform 3, stops moving, the vertical moving module 11 moves downward and drives the suction cup 8 to adsorb and grab the four-inch plate product, moves upward to a certain distance, then moves to above the product positioning platform 4 under the drive of the horizontal moving module 10, places the four-inch plate on the product positioning platform 4, the second product positioning module 15 performs the positioning work of the four-inch plate, after the positioning is completed, the second product transfer module 6 transports the positioned four-inch plate product to the product stacking platform 1. When the four-inch plate product and the six-inch plate product are all stacked to three, the conveying belt 13 moves to beside the material conveying roller 5, and the stacking product handling module 7 grabs and handles the four-inch plate product and the six-inch plate product to stack on one large plate product on the material conveying roller 5, after the stacking is completed, the material conveying roller 5 continues to transport to the next section.

[0052] The above has described the embodiments of the present application, the above description is exemplary, is not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes are obvious to those skilled in the art without departing from the scope and spirit of the described embodiments.

Claims

1. An automated board lamination apparatus, characterized by: The utility model relates to a laminated product conveying mechanism, including two groups of trusses (9) and material conveying roller (5), the laminated product conveying module (7) is suspendedly installed between two groups of trusses (9), material conveying roller (5) is arranged at the intermediate position of two groups of trusses (9) and is located at the just below of laminated product conveying module (7) place: each group of trusses (9) below is equipped with a set of laminating mechanism for the laminating of two sizes of board, two sets of laminating mechanism are symmetrically distributed in the both sides of material conveying roller (5), the discharge port of laminating mechanism is connected with conveying belt (13), the discharge port of conveying belt (13) is arranged at the inlet of material conveying roller (5), the laminated product conveying module (7) above material conveying roller (5) is used to convey the board on conveying belt (13) to material conveying roller (5) on, The laminating mechanism includes a product laminating table (1), a first product loading table (2), a second product loading table (3), and a product positioning table (4). The two inlets of the product laminating table (1) are respectively provided with the first product loading table (2) and the product positioning table (4), and the inlet of the product positioning table (4) is provided with the second product loading table (3). The outlet of the product laminating table (1) is connected to the inlet of the conveying belt (13). The truss (9) above the laminating mechanism is provided with two parallel horizontal beams (12), and a transfer track is arranged between the two horizontal beams (12). A horizontal movement module (10) is arranged on the horizontal beam (12), and a vertical movement module (11) is arranged on the horizontal movement module (10). The horizontal movement module (10) can drive the vertical movement module (11) to move on the horizontal beam (12). One of the horizontal beams (12) is arranged above the first product loading table (2) and the product laminating table (1), and is used to transfer the product on the first product loading table (2) to the product laminating table (1). The other horizontal beam (12) is arranged above the second product loading table (3) and the product positioning table (4), and is used to transfer the product on the second product loading table (3) to the product positioning table (4). A second product transfer module (6) is arranged on the transfer track, and is used to transfer the product on the product positioning table (4) to the product laminating table (1) for laminating. The product positioning table (4) is provided with a horizontal positioning structure (14) and a vertical positioning structure (15). The horizontal positioning structure (14) and the vertical positioning structure (15) each include a stop block and a push rod, and the stop block and the push rod are symmetrically arranged on both sides of the horizontal direction and both sides of the vertical direction of the product placement position. The product laminating table (1) includes a support platform (18) and an outer frame (19). One side of the support platform (18) is connected with a movable baffle (17) and a fixed baffle (16). One end of the fixed baffle (16) is fixed to the outer frame (19), and the other end extends into the plane of the support platform (18) and is located on one side of the product placement position. One end of the movable baffle (17) is slidably connected to the outer frame (19), and the other end extends into the plane of the support platform (18) and can slide horizontally along the outer frame (19), so that the product abuts against the position of the fixed baffle (16).

2. The automatic board lamination apparatus according to claim 1, wherein: The vertical moving module (11) is provided below with a grabbing suction cup (8) for adsorbing products for transportation and stacking.

3. The automatic board lamination apparatus of claim 1, wherein: The conveying belt (13) is provided at the outlet end with a tray lifting mechanism, the top of the tray lifting mechanism is provided with a support plate, and the support plate is distributed at the gap position between adjacent belts in the conveying belt (13), and the support plate drives the products to move upward to exceed the height of the feeding roller (5) under the drive of the tray lifting mechanism.

4. The automatic board lamination apparatus of claim 1, wherein: The moving baffle (17) includes a telescopic rod and three push plates, one end of the telescopic rod is connected with the outer frame (19) and can slide transversely along the outer frame (19), the other end of the telescopic rod is connected with the three push plates and can drive the three push plates to slide transversely, so that the products at the corresponding positions abut against the corresponding fixed baffles (16).

5. The automatic board lamination apparatus of claim 1, wherein: The fixed baffle (16) is L-shaped.

6. The automatic board lamination apparatus of claim 1, wherein: The bottom of the product stacking table (1) is provided with a cylinder lifting device, and after the product stacking of the product stacking table (1) is completed, the product stacking table (1) is lowered to the height of the conveying belt (13) under the drive of the cylinder lifting device for transmission.

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