A scraper grinding and dust removal device
Through the combination of scraper and pulse backblowing mechanism, self-cleaning of dust removal equipment is achieved, solving the problem of manual cleaning of existing equipment, and improving the production environment and health and safety.
Patent Information
- Application Number
- CN202011348766.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-11-26
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2040-11-26
AI Technical Summary
Existing dust removal equipment cannot be self-cleaned and requires manual maintenance, resulting in high costs and waste of time, and dust poses harm to the production environment and employee health.
A scraper grinding and dust removal equipment is designed, including a dust scraping mechanism and a pulse backblowing mechanism. The dust on the surface of the dust removal filter bag is cleaned through the scraper, and the pulse backblowing mechanism is used to make the dust fall off and gather in the dust collecting vehicle.
The self-cleaning function of dust filter bags is realized, reducing manual maintenance needs, reducing costs, and improving production environment and employee health.
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Figure CN112316585B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of dust removal equipment, and more specifically, to a scraping and grinding dust removal equipment. Background Art
[0002] During the processing of products in the manufacturing industry, a lot of processes are prone to generate dust. For example, in the processes of stone grinding, polishing, metal or wood cutting and splitting, boiler combustion, and fabric production and tailoring, etc., the dust has an adverse impact on the production process and the production environment; employees' respiratory tracts are prone to accumulate dust due to staying in the dusty workshop for a long time, which affects the health of employees. For the fabric workshop, the dust generated during fabric production and tailoring is also flammable, posing a safety hazard; and the existing dust removal equipment only has the function of dust suction and cannot achieve self-cleaning. Therefore, it is necessary to manually clean and maintain the equipment, resulting in a large cost, and the need to clean the dust of the equipment irregularly causes a waste of time cost. Summary of the Invention
[0003] Aiming at the deficiencies of the existing technology, the purpose of the present invention is to provide a scraping and grinding dust removal equipment that can efficiently self-clean the dust removal filter bag to overcome the above-mentioned defects in the existing technology.
[0004] To achieve the above purpose, the present invention provides the following technical solutions:
[0005] A scraping and grinding dust removal equipment, including a housing, the housing includes a first cavity and a second cavity, the second cavity is located above the first cavity, the first cavity includes a dust scraping mechanism, a dust collection vehicle, and multiple groups of dust removal filter bags, multiple groups of the dust removal filter bags are all communicated with the second cavity, a plurality of rows of dust inlets are provided on one side wall of the housing at the first cavity, the dust scraping mechanism is located below the dust removal filter bags, the dust collection vehicle is located on one side of the dust scraping mechanism, the dust scraping mechanism includes a transmission component and a plurality of scrapers, the scrapers are vertically arranged on the transmission surface of the transmission component, when the scrapers move horizontally at the upper end of the transmission component, the scrapers hit the dust removal filter bags to make the dust on the surface of the dust removal filter bags fall off, when the scrapers move horizontally at the lower end of the transmission component, the scrapers transport the dust on the bottom surface of the first cavity into the dust collection vehicle, the second cavity includes multiple groups of pulse back-blowing mechanisms, the pulse back-blowing mechanisms respectively introduce air flow into the dust removal filter bags to make the dust removal filter bags expand, a plurality of air outlets are provided on the upper surface of the housing, and an exhaust fan is covered on the air outlets.
[0006] Further, the conveying assembly includes a conveyor belt and a plurality of driving wheels. The plurality of driving wheels divide the conveyor belt into a first section, a second section, a third section, and a fourth section. The first section is parallel to the bottom surface of the second cavity. The second section is located between the first section and the third section and is close to the dust collecting vehicle. The fourth section is located between the first section and the third section and is far from the dust collecting vehicle. The intersection of the second section and the first section is on one side of the dust collecting vehicle. The intersection of the second section and the third section is above the dust collecting vehicle.
[0007] Further, a dust collecting plate is provided on the bottom surface of the second cavity. The dust collecting plate includes a horizontal plate and an inclined plate. The horizontal plate is located below the first section. The inclined plate is connected to one end of the horizontal plate close to the dust collecting vehicle, and the inclined plate is parallel to the second part.
[0008] Further, one end of the third section close to the second section is inclined downward.
[0009] Further, the pulse backwashing mechanism includes an air bag, a plurality of pulse valves, and a plurality of backwashing pipes. A partition is provided between the first chamber and the second chamber. The partition is provided with multiple rows of equally distributed through holes. The dust removal filter bag is connected to the through holes. A support is provided on the partition. The air bag is located on the support. The plurality of pulse valves are respectively connected to the air bag. The plurality of backwashing pipes are respectively connected to the pulse valves. Each backwashing pipe is horizontally arranged above each row of through holes. A plurality of backwashing ports are provided on the bottom surface of each backwashing pipe. Each backwashing port is respectively aligned with the through hole.
[0010] Further, the end point of the inclined plate is higher than the upper opening of the dust collecting vehicle. A notch is provided on the side of the inclined plate facing the dust collecting vehicle. One side of the upper opening of the dust collecting vehicle is located in the notch.
[0011] Further, the length of the scraper is greater than the distance between the upper surface of the third part and the bottom end of the dust removal filter bag.
[0012] Further, the length of the scraper is less than or equal to the distance between the lower surface of the first part and the upper surface of the dust collecting plate.
[0013] Advantages of the present invention: Dust outside the dust inlet is sucked into the device by the action of the exhaust fan, and then the dust in the air flow is blocked outside the dust removal filter bag by the action of the dust removal filter bag. Dust is adsorbed on the surface of the dust removal filter bag, and the filtered air flow is discharged by the exhaust fan. When too much dust adheres to the dust removal filter bag, it will cause blockage. The pulse backwashing mechanism is used to introduce air flow into the dust removal filter bag to make the dust removal filter bag expand, and the dust on the outer surface of the dust removal filter bag falls off. Then, the dust removal filter bag is shaken better by the push of the scraper to shake off the dust. The dust falling on the bottom surface of the shell can be pushed to the dust collecting vehicle on one side by the scraper to solve the self-cleaning function. Description of the Drawings
[0014] Figure 1 is the overall structure diagram of the present invention;
[0015] Figure 2 is the internal structure diagram of the present invention;
[0016] Figure 3 is the partial sectional view of the present invention;
[0017] Figure 4 is Figure 2 the enlarged view at position A in;
[0018] Figure 5 is Figure 2 the enlarged view at position B in.
[0019] Reference numerals: 1, housing; 2, first cavity; 3, second cavity; 4, dust inlet; 5, air outlet; 6, dust collection vehicle; 7, dust collection plate; 71, horizontal plate; 72, inclined plate; 8, conveyor belt; 81, first section; 82, second section; 83, third section; 84, fourth section; 9, pulse back-blowing mechanism; 91, air bag; 92, pulse valve; 93, back-blowing pipe; 94, bracket; 10, partition plate; 11, through hole; 12, dust removal filter bag; 13, driving wheel; 14, notch; 15, scraper. Detailed implementation manners
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0021] It should be noted that when a component is referred to as being "fixed to" another component, it can be directly on the other component or there may also be an intermediate component. When a component is considered to be "connected to" another component, it can be directly connected to the other component or there may be an intermediate component at the same time. When a component is considered to be "disposed on" another component, it can be directly disposed on the other component or there may be an intermediate component at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.
[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present invention belongs. The terms used herein in the description of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0023] The embodiments of the present invention will be further described in detail below with reference to the accompanying drawings:
[0024] Dust has an adverse impact on both the production process and the production environment; since employees stay in the dusty workshop for a long time, dust is likely to accumulate in the respiratory tract, affecting the physical health of employees. For the fabric workshop, the dust generated during the production and tailoring of fabrics is also flammable, posing a safety hazard; currently, the existing dust removal equipment only has the function of sucking dust and cannot achieve self-cleaning. Therefore, it is necessary to manually clean and repair the equipment, resulting in a relatively high cost and wasting time cost due to the need to clean the dust on the equipment irregularly. Therefore, the present invention designs this scraping plate 15 polishing and dust removal equipment, and the specific structure is as Figures 1-5 shown, including a housing 1. The housing 1 includes a first cavity 2 and a second cavity 3. The second cavity 3 is located above the first cavity 2. The first cavity 2 includes a dust scraping mechanism, a dust collection vehicle 6, and multiple groups of dust removal filter bags 12. Multiple groups of dust removal filter bags 12 communicate with the second cavity 3. On one side wall of the housing 1 at the first cavity 2, there are multiple rows of dust inlet openings 4. The dust scraping mechanism is located below the dust removal filter bags 12, and the dust collection vehicle 6 is located on one side of the dust scraping mechanism. The dust scraping mechanism includes a transmission component and multiple scraping plates 15. The scraping plates 15 are vertically arranged on the transmission surface of the transmission component. (Since the transmission component in the present invention is a conveyor belt 8, there will be an upper end and a lower end. The upper end is the upper transmission part, and the lower end is the lower transmission part). When the scraping plate 15 moves horizontally at the upper end of the transmission component, the scraping plate 15 impacts on the dust removal filter bag 12 to make the dust on the surface of the dust removal filter bag 12 fall off. When the scraping plate 15 moves horizontally at the lower end of the transmission component (the scraping plate 15 conveys the dust on the bottom surface of the first cavity 2 into the dust collection vehicle 6. The length of the scraping plate 15 is greater than the distance between the upper surface of the third part and the bottom end of the dust removal filter bag 12, and the length of the scraping plate 15 is less than or equal to the distance between the lower surface of the first part and the upper surface of the dust collection plate 7), the second cavity 3 includes multiple groups of pulse back blowing mechanisms 9. The pulse back blowing mechanisms 9 respectively introduce air flow into the dust removal filter bags 12 to make the dust removal filter bags 12 expand. On the upper surface of the housing 1, there are multiple air outlet openings 5, and an exhaust fan is covered on the air outlet openings 5.
[0025] As Figures 2-5As shown in the figure, the conveying assembly includes a conveyor belt 8 and a plurality of transmission wheels 13 (in the present invention, it includes 2 driving wheels, 2 driven wheels and 4 guide wheels). The plurality of transmission wheels 13 divide the conveyor belt 8 into a first section 81, a second section 82, a third section 83 and a fourth section 84 (the two driving wheels are respectively located in the upper left and lower right, and the two driven wheels are respectively located in the lower left and upper right, so that the conveyor belt is divided into four sections, and the 4 guide wheels are located on the third section 83). The first section 81 is parallel to the bottom surface of the second cavity 3. The second section 82 is located between the first section 81 and the third section 83 and is close to the dust collecting vehicle. The fourth section 84 is located between the first section 81 and the third section 83 and is far from the dust collecting vehicle. The intersection of the second section 82 and the first section 81 is on the side of the dust collecting vehicle 6, and the intersection of the second section 82 and the third section 83 is above the dust collecting vehicle 6 (as Figure 4 shown, the end of the second section 82 connected to the driving wheel is higher than the end connected to the driven wheel, and the second section 82 is inclined towards the dust collecting vehicle 6. The purpose is to push the dust on the bottom surface of the first cavity 2 to the corner of the driven wheel at the first section 81 by the scraper 15. When the scraper 15 shovels up the dust of the first section 81 and passes through the second section 82, it will fall into the dust collecting vehicle 6).
[0026] As Figures 2-4 shown, in order to clean the fallen dust, a dust collecting plate 7 is provided on the bottom surface of the second cavity 3. The dust collecting plate 7 includes a horizontal plate 71 and an inclined plate 72. The horizontal plate 71 is located below the first section 81. The inclined plate 72 is connected to one end of the horizontal plate 71 close to the dust collecting vehicle 6, and the inclined plate 72 is parallel to the second part. The end point of the inclined plate 72 is higher than the upper opening of the dust collecting vehicle 6. A notch 14 is provided on the side of the inclined plate 72 facing the dust collecting vehicle 6. One side of the upper opening of the dust collecting vehicle 6 is located in the notch 14. When the scraper 15 brings the dust below the first section 81 to the second section 82, there is a corner here. In order to prevent the dust from falling directly below the second section 82 before falling into the dust collecting vehicle 6, it is difficult for the scraper 15 to shovel up the dust at this place, which causes difficulties for subsequent cleaning. And if there is no obstruction of the inclined plate 72, the dust below the first section 81 will be directly pushed forward by the scraper 15 and it is difficult to shovel up.
[0027] As Figure 2 shown, one end of the third section 83 close to the second section 82 is inclined downward. Since the scraper 15 enters the third section 83 after the corner of the second section 82, the scraper 15 needs to contact the dust removal filter bag 12 and slowly enter the gap between two adjacent dust removal filter bags 12, so that the shaking amplitude of the dust removal filter bag 12 will not be too large. The position of the guide wheel on the side of the third section 83 close to the dust collecting vehicle 6 is higher than the height of the driving wheel above the dust collecting vehicle 6, so that an inclined slope will be generated. The conveyor belt 8 in the present invention moves clockwise.
[0028] As Figures 2-3As shown in the figure, the pulse backflush mechanism 9 includes an air bag 91, a plurality of pulse valves 92, and a plurality of backflush pipes 93. A partition 10 is provided between the first chamber and the second chamber. The partition 10 is provided with multiple rows of equally distributed through holes 11. The dust removal filter bags 12 are connected to the through holes 11. In order to prevent the air bag 91 from blocking the through holes 11, a bracket 94 is provided on the partition 10. The air bag 91 is located on the bracket 94. A plurality of pulse valves 92 are respectively connected to the air bag 91. A plurality of backflush pipes 93 are respectively connected to the pulse valves 92. Each backflush pipe 93 is horizontally arranged above each row of through holes 11. The bottom surface of each backflush pipe 93 is provided with a plurality of backflush ports. Each backflush port is respectively aligned with the through hole 11 (here, the backflush pipe 93 includes a vertical pipe and a horizontal pipe. The vertical pipe is connected to the pulse valve 92, and the horizontal pipe is horizontally arranged above the through hole 11. The vertical pipe and the horizontal pipe are communicated).
[0029] Working principle: First, it is dust suction and dust removal. The workshop workers place the dusty materials at the dust inlet 4. The exhaust fan works. The exhaust fan sucks the air in the housing 1 outwards to generate an air flow. Then the dust on the dusty materials is sucked into the housing 1 from the dust inlet 4. After the dust enters the first cavity 2, it is filtered by the dust removal filter bags 12. The dust in the air flow is blocked on the outer surface of the dust removal filter bags 12. The filtered air flow is directly discharged from the air outlet 5. When it runs for a certain period of time, too much dust on the surface of the dust removal filter bags 12 will cause blockage. Therefore, the self-cleaning starts. The pulse backflush mechanism 9 in the second cavity 3 starts to work. The pulse valve 92 is opened. The air bag 91 injects pressurized air into the dust removal filter bags 12 through the backflush pipes 93, so that the dust removal filter bags 12 expand. The dust attached to the outer surface of the dust removal filter bags 12 will fall off onto the dust collection plate 7. The conveyor belt 8 starts to move clockwise. The scraper 15 on the conveyor belt 8 follows the conveyor belt 8 and moves clockwise. The scraper 15 pushes the dust on the dust collection plate 7 to the inclined plate 72 on one side of the dust collection vehicle 6. After the scraper 15 passes through the corner, it shovels up the dust at the junction of the horizontal plate 71 and the inclined plate 72 and drives it upwards and then pushes it to the head end of the inclined plate 72 and then into the dust collection vehicle 6. The scraper 15 then passes through the corner and enters the slope of the third section 83 and then contacts the bottom surface of the dust removal filter bag 12, slowly giving the dust removal filter bag 12 a thrust. When the scraper 15 moves, it will insert into the gap between two adjacent dust removal filter bags 12 and then continuously push the next dust removal filter bag 12, so that the passing dust removal filter bags 12 will all shake, more effectively shaking off the dust on the outer surface of the dust removal filter bags 12 and falling onto the dust collection plate 7. In this way, the self-cleaning cycle is carried out. After cleaning for a period of time, when all the dust on the dust collection plate 7 is pushed into the dust collection vehicle 6, the workshop workers can pull out the dust collection vehicle 6 from the housing 1. The wheels of the dust collection vehicle 6 are located on the track at the inner bottom of the housing 1, and the inside and outside of the housing 1 can be pulled.
[0030] The above are only the preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions falling within the concept of the present invention belong to the protection scope of the present invention. It should be noted that for those of ordinary skill in the art, several improvements and refinements made without departing from the principle of the present invention should also be regarded as within the protection scope of the present invention.
Claims
1. A scraping and grinding dust removal device, comprising a housing (1), characterized in that: The housing (1) includes a first cavity (2) and a second cavity (3). The second cavity (3) is located above the first cavity (2). The first cavity (2) includes a dust scraping mechanism, a dust collecting vehicle (6), and multiple groups of dust removal filter bags (12). Multiple groups of the dust removal filter bags (12) communicate with the second cavity (3). On one side wall of the housing (1) at the first cavity (2), there are multiple rows of dust inlet openings (4). The dust scraping mechanism is located below the dust removal filter bags (12), and the dust collecting vehicle (6) is located on one side of the dust scraping mechanism. The dust scraping mechanism includes a conveying assembly and multiple scraping plates (15). The scraping plates (15) are vertically arranged on the transmission surface of the conveying assembly. When the scraping plates (15) move horizontally at the upper end of the conveying assembly, the scraping plates (15) strike the dust removal filter bags (12) to make the dust on the surface of the dust removal filter bags (12) fall off. When the scraping plates (15) move horizontally at the lower end of the conveying assembly, the scraping plates (15) convey the dust on the bottom surface of the first cavity (2) into the dust collecting vehicle (6). The second cavity (3) includes multiple groups of pulse back-blowing mechanisms (9). The pulse back-blowing mechanisms (9) respectively introduce air flow into the dust removal filter bags (12) to make the dust removal filter bags (12) expand. On the upper surface of the housing (1), there are multiple air outlet openings (5), and an exhaust fan is covered on the air outlet openings (5); The conveying assembly includes a conveyor belt (8) and multiple driving wheels (13). The multiple driving wheels (13) divide the conveyor belt (8) into a first section (81), a second section (82), a third section (83), and a fourth section (84). The first section (81) is parallel to the bottom surface of the second cavity (3). The second section (82) is located between the first section (81) and the third section (83) and is close to the ash collecting vehicle. The fourth section (84) is located between the first section (81) and the third section (83) and is far from the ash collecting vehicle. The intersection of the second section (82) and the first section (81) is on one side of the dust collecting vehicle (6), and the intersection of the second section (82) and the third section (83) is above the dust collecting vehicle (6); One end of the third section (83) close to the second section (82) is inclined downward. The scraping plate (15) enters the third section (83) after turning at the corner of the second section (82). The scraping plate (15) needs to contact the dust removal filter bag (12) and slowly enter the gap between two adjacent dust removal filter bags (12).
2. The scraping plate grinding and dust removal equipment according to claim 1, characterized in that: The bottom surface of the second cavity (3) is provided with a dust collecting plate (7). The dust collecting plate (7) includes a horizontal plate (71) and an inclined plate (72). The horizontal plate (71) is located below the first section (81). The inclined plate (72) is connected to one end of the horizontal plate (71) close to the dust collecting vehicle (6), and the inclined plate (72) is parallel to the second section (82).
3. The scraping and grinding dust removal equipment according to claim 1, characterized in that: The pulse backwashing mechanism (9) includes an air bag (91), a plurality of pulse valves (92) and a plurality of backwashing pipes (93). A partition plate (10) is provided between the first cavity (2) and the second cavity (3). The partition plate (10) is provided with multiple rows of equally distributed through holes (11). The dust removal filter bag (12) is connected to the through holes (11). A bracket (94) is provided on the partition plate (10). The air bag (91) is located on the bracket (94). A plurality of the pulse valves (92) are respectively connected to the air bag (91). A plurality of the backwashing pipes (93) are respectively connected to the pulse valves (92). Each of the backwashing pipes (93) is horizontally arranged above each row of through holes (11). A plurality of backwashing openings are provided on the bottom surface of each backwashing pipe (93). Each backwashing opening is respectively aligned and oriented towards the through hole (11).
4. The scraping plate grinding and dust removal equipment according to claim 2, characterized in that: The end point of the inclined plate (72) is higher than the upper opening of the dust collecting vehicle (6). A notch (14) is provided on the side of the inclined plate (72) facing the dust collecting vehicle (6). One side of the upper opening of the dust collecting vehicle (6) is located in the notch (14).
5. The scraping and grinding dust removal device according to claim 1, wherein: The length of the scraping plate (15) is greater than the distance between the upper surface of the third section (83) and the bottom end of the dust removal filter bag (12).
6. The scraping and grinding dust removal device according to claim 1, characterized in that: The length of the scraping plate (15) is less than or equal to the distance between the lower surface of the first section (81) and the upper surface of the dust collecting plate (7).
Citation Information
Patent Citations
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