A mold core visual inspection device

Abstract

The present invention discloses a mold core visual inspection device, comprising a workbench and a long strip frame arranged on both sides of the workbench, a plurality of rollers are arranged between the two frames, two vertical support rods are fixed at the middle position on each frame, a partition plate is fixed in the middle of the workbench, a vertical cylinder is arranged on the partition plate, the piston rod of the cylinder is connected to a vertical baffle, and the baffle is located between two rollers of a support rod; vertical slide rails are arranged inside the four support rods, a connecting plate is connected to the slide seat of two opposite vertical slide rails, two electric slide rails are detachably connected between the two connecting plates, two brackets are slidably connected between the two electric slide rails, a vertical mounting rod is slidably connected to the bracket, and a CCD camera is rotatably connected to the bottom of the mounting rod. The present invention realizes the automation of loading and unloading, can perform comparison and detection on multiple cavities on the mold core at the same time, improves the detection efficiency and detection accuracy, and has strong versatility.

Description

Technical Field

[0001] The present invention relates to the technical field of visual inspection, and in particular to a mold core visual inspection device. Background Art

[0002] The mold core is the core part of the mold. It is generally complex in structure and is a key part for molding products. Manual observation is usually used to determine whether the molding surface of the mold core is scratched, dented or damaged. In the process of manual observation, it is easy to miss small features, or because of unfamiliarity with the model, the missed processing areas cannot be seen. Manual inspection efficiency is low and the inspection error is large. Inspection errors will cause the mold to be unqualified after the mold is assembled and sent to the production line to produce products. The mold needs to be disassembled for reprocessing, which wastes production capacity and reduces production efficiency. Summary of the invention

[0003] The purpose of the present invention is to provide a mold core visual inspection device to solve the technical problems of large manual inspection errors and inaccurate inspection in the prior art.

[0004] The technical solution adopted by the present invention to solve the above technical problems is: a mold core visual inspection device, comprising a workbench and a long strip frame arranged on both sides of the workbench, a plurality of rollers are arranged between the two frames, two vertical support rods are fixed at the middle position of each frame, a partition plate is fixed in the middle of the workbench, a vertical cylinder is arranged on the partition plate, a piston rod of the cylinder is connected to a vertical baffle, and the baffle is located between two rollers adjacent to a support rod;

[0005] A clamping slide rail is provided between two support rods on the same frame, and a clamping mechanism is slidably connected to the clamping slide rail. Electric vertical slide rails are provided on the inner sides of the four support rods. Long strip connecting plates are connected to the slide seats of two opposite vertical slide rails perpendicular to the conveying direction. Two electric slide rails are detachably connected between the two connecting plates, and two brackets are slidably connected between the two electric slide rails. A vertical mounting rod is slidably connected to the bracket, and a CCD camera is rotatably connected to the bottom of the mounting rod.

[0006] Furthermore, the clamping mechanism includes a vertical slideway slidably connected to the clamping slide rail, and a clamping cylinder penetrating a slide table of the slideway, and a vertical pressure plate is connected to the piston rod of the clamping cylinder.

[0007] Furthermore, a fixed plate is detachably connected to one side of the support rod on each frame, two guide plates are oppositely arranged on the inner side of the fixed plate, the fixed plate and the guide plate are connected by screws, and the distance between the two guide plates gradually narrows along the conveying direction.

[0008] Furthermore, a light source is detachably connected to the middle portion of the mounting rod above the CCD camera.

[0009] Furthermore, the thickness of the baffle is smaller than the distance between the two rollers.

[0010] Furthermore, an outer shell cover is provided on the outer sides of the four support rods, and an inlet and an outlet are provided on the outer shell cover along the conveying direction.

[0011] According to the above technical solution, the beneficial effects of the present invention are:

[0012] The mold core visual inspection device provided by the present invention adopts roller transmission to transport the mold core to be inspected, thereby realizing the automation of loading and unloading; it is provided with two relatively movable CCD cameras, which can simultaneously compare and inspect multiple cavities on the mold core, thereby improving the inspection efficiency and inspection accuracy; the distance between the two guide plates can be adjusted by a screw, and the clamping cylinder can be controlled to adjust the two pressing plates to press the mold core, which can be suitable for mold cores of different sizes and has strong versatility. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the internal structure of the present invention;

[0014] Figure 2 It is a schematic diagram of the internal top view of the present invention;

[0015] Figure 3 It is a top view schematic diagram of the present invention.

[0016] Markings in the figure: 1. workbench, 2. cylinder, 3. frame, 4. roller, 5. baffle, 6. support rod, 7. mounting rod, 8. CCD camera, 9. electric slide, 10. light source, 11. vertical slide, 12. slide, 13. pressure plate, 14. slide, 15. clamping slide, 16. clamping cylinder, 17. bracket, 18. connecting plate, 19. fixing plate, 20. guide plate, 21. screw. DETAILED DESCRIPTION

[0017] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0018] like Figure 1-3 As shown, a mold core visual inspection device includes a workbench 1 and a long strip frame 3 arranged on both sides of the workbench 1, a plurality of rollers 4 are arranged between the two frames 3, and a driving motor drives each roller 4 to rotate through a chain sprocket mechanism. Two vertical support rods 6 are fixed at the middle position of each frame 3, and a shell cover is arranged on the outer side of the four support rods 6, and an inlet and an outlet are arranged on the shell cover along the conveying direction. A partition plate is fixed in the middle of the workbench 1, and a vertical cylinder 2 is arranged on the partition plate. The piston rod of the cylinder 2 is connected to a vertical baffle 5, and the baffle 5 is located between two rollers 4 adjacent to a support rod 6, and the thickness of the baffle 5 is less than the distance between the two rollers 4.

[0019] The baffle 5 is used to position the mold core transferred by the roller 4. After the mold core enters the detection area, the cylinder 2 drives the baffle 5 to rise to a fixed position. When the mold core contacts the baffle 5, the roller 4 stops rotating and the mold core is transferred to the position.

[0020] A clamping rail 15 is provided between two support rods 6 on the same frame 3, and a clamping mechanism is slidably connected to the clamping rail 15. The clamping mechanism includes a vertical slideway 14 slidably connected to the clamping rail 15, and a clamping cylinder 16 penetrating the slide table 12 provided on the slideway 14. A vertical pressing plate 13 is connected to the piston rod of the clamping cylinder 16, and a rubber pad is provided inside the pressing plate 13. After the mold core is transferred to the position, the clamping cylinder 16 is controlled to make the pressing plates 13 on both sides close to each other to clamp the mold core. The clamping cylinder 16 can move left and right along the clamping rail 15 and move up and down along the slideway 14 to adapt to mold cores of different sizes.

[0021] The inner side of the four support rods 6 is provided with an electric vertical slide rail 11. The slide seats of the two opposite vertical slide rails 11 perpendicular to the conveying direction are connected with a long strip connecting plate 18. Two electric slide rails 9 are detachably connected between the two connecting plates 18. Two brackets 17 are slidably connected between the two electric slide rails 9. The brackets 17 are slidably connected with a vertical mounting rod 7. The bottom of the mounting rod 7 is rotatably connected with a CCD camera 8. The middle of the mounting rod 7 is detachably connected with a light source 10 above the CCD camera 8. The two CCD cameras 8 can move up and down driven by the slide seats of the vertical slide rails 11, and move closer to or away from each other driven by the brackets 17. At the same time, the CCD camera 8 itself can move forward and backward along the bracket 17, and the CCD camera 8 can swing around the mounting rod 7 to detect different positions of the mold core.

[0022] After the mold core is clamped, the control display device controls the CCD camera 8 to move and take pictures of the mold core. The CCD camera 8 sends the result to the control display device. After processing, the detection image is sent to the display board. The display board also displays the design model of the mold core. By comparing the design model and the detection image, it can be detected whether the mold core has defects.

[0023] A fixing plate 19 is detachably connected to one side of the support rod 6 on each frame 3, and two guide plates 20 are oppositely arranged inside the fixing plate 19. The fixing plate 19 and the guide plates 20 are connected by a screw 21. The distance between the two guide plates 20 gradually narrows along the conveying direction. One end of the screw 21 is connected to the guide plate 20, and the other end of the screw 21 is threadedly connected and passes through the fixing plate 19. The distance between the two guide plates 20 can be adjusted by rotating the screw 21.

[0024] The working principle of the present invention is:

[0025] After the mold core enters the inspection area, the cylinder 2 drives the baffle 5 to rise to a fixed position. When the mold core contacts the baffle 5, the roller 4 stops rotating and the mold core is delivered to the position. Then the clamping cylinder 16 is controlled to make the two side pressure plates 13 close to each other to clamp the mold core. After the mold core is clamped, the control display device controls the CCD camera 8 to move to take pictures of the mold core, and compares the control display device to detect whether the mold core has defects. After the mold core inspection is completed, the cylinder 2 drives the baffle 5 to move down, and then the roller 4 continues to rotate to send the mold core.

[0026] It should be noted that the above embodiments are only used to illustrate the present invention, but the present invention is not limited to the above embodiments. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention fall within the protection scope of the present invention.

Claims

1. A mold core visual inspection device, comprising a workbench (1) and a long strip frame (3) arranged on both sides of the workbench (1), characterized in that: A plurality of rollers (4) are arranged between the two frames (3), two vertical support rods (6) are fixed at the middle position of each frame (3), a partition plate is fixed at the middle of the workbench (1), a vertical cylinder (2) is arranged on the partition plate, a piston rod of the cylinder (2) is connected to a vertical baffle (5), and the baffle (5) is located between two rollers (4) adjacent to a support rod (6); A clamping slide rail (15) is provided between two support rods (6) on the same frame (3), a clamping mechanism is slidably connected to the clamping slide rail (15), electric vertical slide rails (11) are provided on the inner sides of the four support rods (6), and a long strip connecting plate (18) is connected to the slide seats of two opposite vertical slide rails (11) perpendicular to the conveying direction, two electric slide rails (9) are detachably connected between the two connecting plates (18), two brackets (17) are slidably connected between the two electric slide rails (9), a vertical mounting rod (7) is slidably connected to the bracket (17), and a CCD camera (8) is rotatably connected to the bottom of the mounting rod (7); The clamping mechanism comprises a vertical slideway (14) slidably connected to a clamping slide rail (15), and a clamping cylinder (16) penetrating a slide table (12) disposed on the slideway (14); a vertical pressure plate (13) is connected to a piston rod of the clamping cylinder (16).

2. A mold core visual inspection device according to claim 1, characterized in that: A fixing plate (19) is detachably connected to one side of the support rod (6) on each frame (3), and two guide plates (20) are arranged opposite to each other on the inner side of the fixing plate (19). The fixing plate (19) and the guide plates (20) are connected by a screw rod (21), and the distance between the two guide plates (20) gradually narrows along the conveying direction.

3. A mold core visual inspection device according to claim 2, characterized in that: A light source (10) is detachably connected to the middle portion of the mounting rod (7) above the CCD camera (8).

4. A mold core visual inspection device according to claim 3, characterized in that: The thickness of the baffle (5) is smaller than the distance between the two rollers (4).

5. A mold core visual inspection device according to claim 4, characterized in that: An outer shell cover is provided on the outer side of the four support rods (6), and an inlet and an outlet are provided on the outer shell cover along the conveying direction.

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