A patch-type integrated inductor winding machine

Abstract

The present invention discloses a patch-type integrated inductor winding machine, comprising an equipment platform, a coil forming module is provided in the middle of the upper end of the equipment platform, and a jig transfer module, a finished coil filling module, a waste wire collection module, a coil shaping module, a coil transfer module, a wire taking module, a hot air conveying module, a wire feeding module and a control system are sequentially provided in the circumferential direction with the coil forming module as the center. The beneficial effects of the present invention are as follows: the copper wire is sent to the winding position by the wire taking module, and the completed coil is sent to the shaping position after the winding is completed. After the shaping is completed, the excess copper wire is cut and collected, and the shaped coil is sent to the top of the jig to wait for the jig to be filled. After the jig is in place, the coil is filled into the jig by the filling module, thereby improving the product inductance value while reducing the size of the product body and reducing the damage to the copper wire during the production process. This machine can realize coil production and assembly that better meets market demand.

Description

Technical Field

[0001] The present invention relates to the technical field of winding machines, in particular to a patch-type integrated inductor winding machine. Background Art

[0002] Existing inductor winding technology uses flat wire winding. Due to the wide diameter of the copper wire used, the product body is relatively large, and the copper wire is easily damaged during the production process, resulting in low production process yield, high cost, and poor stability. Summary of the Invention

[0003] The object of the present invention is to provide a patch-type integrated inductor winding machine to solve the problems raised in the above background technology.

[0004] To achieve the above objectives, the present invention provides the following technical solutions: a patch-type integrated inductor winding machine, comprising an equipment platform, wherein a coil forming module is provided at the middle of the upper end of the equipment platform, and a jig transfer module, a finished coil loading module, a waste wire collection module, a coil shaping module, a coil transfer module, a wire taking module, a hot air conveying module, a wire feeding module, and a control system are sequentially provided in a circumferential direction with the coil forming module as the center;

[0005] The coil forming module includes a motor bracket connected to the end surface of the equipment platform and a rotating motor arranged inside the motor. The upper end of the rotating motor is provided with a rotating shaft sleeve fixedly connected to the motor bracket, and the rotating shaft sleeve is provided with a winding shaft;

[0006] The jig transfer module is arranged on one side of the control system, including a servo transfer module fixed to the equipment machine, the upper end of which is provided with a jig carrying plate movably connected thereto, and the upper end of the jig carrying plate is respectively provided with a longitudinal cylinder, a transverse cylinder, a transverse jig and a longitudinal jig;

[0007] The finished coil filling module is arranged on the other side of the jig transfer module away from the control system, and includes a servo gantry fixedly arranged on the end face of the equipment machine. The servo gantry is provided with a first X / Y / Z-axis servo module that is movably connected to it. The coil molding module is arranged on one side of the first Z-axis servo module and is movably connected to it.

[0008] The waste wire collection module is arranged at one end of the jig transfer module and corresponds to the coil shaping module, and includes a collection support frame fixedly arranged on the equipment machine, a cutting movable plate movably connected to the collection support frame is provided on one side of the collection support frame, a cutting head is provided on the upper end of the cutting movable plate, and a collection mechanism is provided on the other end of the cutting movable plate away from the cutting head;

[0009] The coil transfer module includes a coil transfer gantry arranged on one side of the finished coil filling module, a second X / Y / Z axis servo module is provided on the upper end of the coil transfer gantry, and a transfer mechanism movably connected to the second Z axis servo module is provided on one side.

[0010] The wire taking module is arranged between the coil transfer module and the wire feeding module, and includes a vertical movable cylinder fixed on the rear end module support frame of the coil transfer module. A horizontal movable cylinder is provided on one side of the vertical movable cylinder and connected to it. The telescopic end of the horizontal movable cylinder is provided with a wire taking mechanism connected to it.

[0011] The hot air delivery module is arranged between the wire feeding module and the wire taking module, and includes a rotating shaft arranged on the end surface of the equipment platform, and an air gun rotatably connected to the upper end of the rotating shaft is provided;

[0012] The wire feeding module is arranged on one side of the wire taking module, and includes a wire feeding support frame fixedly connected to the end face of the equipment machine. A wire feeding servo motor is provided on one side of the upper end of the wire feeding support frame, and a feeding tray is provided at the output end of the wire feeding servo motor to be rotatably connected thereto. A driven shaft mounting plate is provided on the other side of the wire feeding servo motor at the upper end of the wire feeding support frame, and a first driven shaft and a second driven shaft are respectively provided on the driven shaft mounting plate.

[0013] Preferably, the lower end of the winding shaft is rotatably connected to the output end of the rotating motor provided inside the motor bracket, the output end of the rotating motor is provided with a sensor, and one end of the sensor is connected to the inner side of the motor bracket.

[0014] Preferably, the telescopic end of the longitudinal cylinder is movably connected to the longitudinal jig, and the telescopic end of the transverse cylinder is movably connected to the transverse jig.

[0015] Preferably, the coil molding module is also provided with an in-position sensor.

[0016] Preferably, the collecting mechanism includes a receiving hopper fixedly connected to one end of the cutting movable plate, and the other end of the receiving hopper away from the cutting movable plate is provided with a discharge pipe fixedly connected thereto.

[0017] Preferably, the transfer mechanism includes a drive motor, and a CCD detection camera and a grabbing telescopic cylinder are sequentially provided on one side of the drive motor.

[0018] Preferably, the wire taking mechanism includes a wire taking telescopic cylinder and a wire taking clamp connected to the telescopic end thereof.

[0019] Preferably, a limiting mechanism is further provided on one side of the air gun.

[0020] Preferably, a sensor mounting bracket fixedly connected to the equipment platform is provided at the lower end of the driven shaft mounting plate, and a wire feeding sensor is provided at the upper end of the sensor mounting bracket.

[0021] Beneficial effects

[0022] The patch-type integrated inductor winding machine provided by the present invention sends the copper wire to the winding position through the wire taking module. After the winding is completed, the completed coil is sent to the shaping position. After the shaping is completed, the excess copper wire is cut and collected. The shaped coil is sent to the top of the jig and waits to be filled into the jig. After the jig is in place, the coil is filled into the jig by the filling module, which improves the product inductance while reducing the size of the product body and reducing the damage to the copper wire during the production process. This machine can realize coil production and assembly that better meets market demand. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 This is a schematic structural diagram of the coil forming module of the present invention;

[0025] Figure 3 This is a schematic diagram of the structure of the fixture transfer module of the present invention;

[0026] Figure 4 This is a schematic diagram of the finished coil filling module structure of the present invention;

[0027] Figure 5 This is a schematic structural diagram of the waste wire collection module of the present invention;

[0028] Figure 6 This is a schematic structural diagram of the coil transfer module of the present invention;

[0029] Figure 7 This is a schematic structural diagram of the line taking module of the present invention;

[0030] Figure 8 This is a schematic structural diagram of the hot air delivery module of the present invention;

[0031] Figure 9 It is a structural schematic diagram of the wire feeding module of the present invention.

[0032] Reference numerals

[0033] 1-wire feeding module, 2-wire taking module, 3-coil transfer module, 4-hot air conveying module, 5-coil forming module, 6-coil shaping module, 7-waste wire collection module, 8-jig transfer module, 9-finished coil filling module, 10-control system, 11-rotating motor, 12-rotating shaft sleeve, 13-winding shaft, 14-servo transfer module, 15-jig carrier plate, 16-longitudinal jig, 17-transverse jig, 18-longitudinal cylinder, 19-transverse cylinder, 20-servo gantry, 21-first X / Y / Z axis servo module, 22 -Collecting support frame, 23-Cutting movable plate, 24-Cutting head, 25-Collecting hopper, 26-Unloading pipe, 27-Coil transfer gantry, 28-Second X / Y / Z axis servo module, 29-, 30-, 31-Vertical moving cylinder, 32-Horizontal moving cylinder, 33-Wire taking telescopic cylinder, 34-Wire taking clamp, 35-Rotating shaft, 36-Air gun, 37-Wire feeding support frame, 38-Wire feeding servo motor, 39-Feeding tray, 40-First driven shaft, 41-Second driven shaft, 42-Driven shaft mounting plate, 43-Wire feeding sensor. DETAILED DESCRIPTION

[0034] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solutions of the present invention, but the present invention is not limited to these embodiments. Example

[0035] like Figure 1-9 As shown, a patch-type integrated inductor winding machine includes an equipment platform, a coil forming module 5 is provided in the middle of the upper end of the equipment platform, and a jig transfer module 8, a finished coil filling module 9, a waste wire collection module 7, a coil shaping module 6, a coil transfer module 3, a wire taking module 2, a hot air conveying module 4, a wire feeding module 1 and a control system 10 are provided in the circumferential direction with the coil forming module 5 as the center;

[0036] The coil forming module 5 includes a motor bracket connected to the end surface of the equipment and a rotating motor 11 arranged inside the motor. The upper end of the rotating motor 11 is provided with a rotating shaft sleeve 12 fixedly connected to the motor bracket, and a winding shaft 13 is arranged inside the rotating shaft sleeve 12.

[0037] The fixture transfer module 8 is provided on one side of the control system 10 and includes a servo transfer module 14 fixed to the equipment platform. The upper end of the servo transfer module 14 is provided with a fixture carrier plate 15 movably connected thereto. The upper end of the fixture carrier plate 15 is provided with a longitudinal cylinder 18, a transverse cylinder 19, a transverse fixture 17, and a longitudinal fixture 16.

[0038] The finished coil filling module 9 is arranged on the other side of the jig transfer module 8 away from the control system 10, including a servo gantry 20 fixedly arranged on the end face of the equipment machine, and the servo gantry 20 is provided with a first X / Y / Z-axis servo module 21 that is movably connected to it. The coil molding module 6 is arranged on one side of the first Z-axis servo module and is movably connected to it.

[0039] The waste wire collection module 7 is arranged at one end of the jig transfer module 8 and corresponds to the coil shaping module 6. It includes a collection support frame 22 fixed to the equipment machine. A cutting movable plate 23 is provided on one side of the collection support frame 22 and is movably connected to it. A cutting head 24 is provided on the upper end of the cutting movable plate 23. A collection mechanism is provided on the other end of the cutting movable plate 23 away from the cutting head 24.

[0040] The coil transfer module 3 includes a coil transfer gantry 27 arranged on one side of the finished coil filling module 9. The upper end of the coil transfer gantry 27 is provided with a second X / Y / Z axis servo module 28, and one side of the second Z axis servo module is provided with a transfer mechanism movably connected thereto.

[0041] The wire taking module 2 is arranged between the coil transfer module 3 and the wire feeding module 1, and includes a vertical movable cylinder 31 fixed on the rear end module support frame of the coil transfer module 3. A horizontal movable cylinder 32 connected to it is provided on one side of the vertical movable cylinder 31, and a wire taking mechanism connected to it is provided at the telescopic end of the horizontal movable cylinder 32.

[0042] The hot air delivery module 4 is arranged between the wire feeding module 1 and the wire taking module 2, and includes a rotating shaft 35 arranged on the end surface of the equipment platform, and an air gun 36 is provided at the upper end of the rotating shaft 35 to be rotatably connected thereto;

[0043] The wire feeding module 1 is arranged on one side of the wire taking module 2, and includes a wire feeding support frame 37 fixedly connected to the end face of the equipment machine. A wire feeding servo motor 38 is provided on one side of the upper end of the wire feeding support frame 37, and a feeding tray 39 is provided at the output end of the wire feeding servo motor 38 which is rotatably connected to it. A driven shaft mounting plate 42 is provided on the other side of the upper end of the wire feeding support frame 37, and a first driven shaft 40 and a second driven shaft 41 are respectively provided on the driven shaft mounting plate 42.

[0044] Preferably, the lower end of the winding shaft 13 is rotatably connected to the output end of the rotating motor 11 arranged inside the motor bracket. The output end of the rotating motor 11 is provided with an inductor, and one end of the inductor is connected to the inner side of the motor bracket.

[0045] Preferably, the telescopic end of the longitudinal cylinder 18 is movably connected to the longitudinal fixture 16 , and the telescopic end of the transverse cylinder 19 is movably connected to the transverse fixture 17 .

[0046] Preferably, the coil molding module 6 is also provided with a position sensor.

[0047] Preferably, the collecting mechanism includes a receiving hopper 25 fixedly connected to one end of the cutting movable plate 23 , and the other end of the receiving hopper 25 away from the cutting movable plate 23 is provided with a discharge pipe 26 fixedly connected thereto.

[0048] Preferably, the transfer mechanism includes a drive motor, and a CCD detection camera 30 and a grabbing telescopic cylinder 29 are sequentially provided on one side of the drive motor.

[0049] Preferably, the wire taking mechanism includes a wire taking telescopic cylinder 33 and a wire taking clamp 34 connected to the telescopic end thereof.

[0050] Preferably, a limiting mechanism is further provided on one side of the air gun 36 .

[0051] Preferably, a sensor mounting bracket fixedly connected to the equipment platform is provided at the lower end of the driven shaft mounting plate 42, and a wire feeding sensor 43 is provided at the upper end of the sensor mounting bracket.

[0052] The wire feeding mechanism sends the copper wire to the wire taking module, and the wire taking module sends the wire to the winding position. At the same time, the coil forming module starts to move. After the winding is completed, the wire taking module cuts and fixes the copper wire. The coil transfer module drives the coil to be transferred to the coil shaping module, and the wound coil is shaped by the jig. After completion, it is transferred to the waste wire collection module. The waste wire collection module cuts and collects the excess copper wire after shaping. Then the shaped coil is transferred to the top of the jig through the finished coil filling module, waiting to be implanted into the jig. The jig transfer module is used to transfer the filling jig position, and the control system is the machine programming and debugging system.

[0053] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A chip-type integrated inductor winding machine, including an equipment platform, characterized by: A coil forming module (5) is provided at the middle of the upper end of the equipment platform, and a jig transfer module (8), a finished coil filling module (9), a waste wire collection module (7), a coil shaping module (6), a coil transfer module (3), a wire taking module (2), a hot air conveying module (4), a wire feeding module (1) and a control system (10) are provided in sequence in the circumferential direction with the coil forming module (5) as the center; the coil forming module (5) comprises a motor bracket connected to the end face of the equipment platform and a rotating motor (11) arranged inside the motor, the upper end of the rotating motor (11) is provided with a rotating shaft sleeve (12) fixedly connected to the motor bracket, and a winding shaft (13) is arranged inside the rotating shaft sleeve (12); The jig transfer module (8) is arranged on one side of the control system (10), including a servo transfer module (14) fixedly arranged on the equipment machine, the upper end of which is provided with a jig carrier plate (15) movably connected thereto, and the upper end of the jig carrier plate (15) is respectively provided with a longitudinal cylinder (18), a transverse cylinder (19), a transverse jig (17) and a longitudinal jig (16); the finished coil filling module (9) is arranged on the other side of the jig transfer module (8) away from the control system (10), including a servo gantry (20) fixedly arranged on the end face of the equipment machine, the servo gantry (20) is provided with a first X / Y / Z axis servo module (21) movably connected thereto, and the coil shaping module (6) is arranged on one side of the first Z axis servo module and movably connected thereto; The waste wire collection module (7) is arranged at one end of the jig transfer module (8) and corresponds to the coil shaping module (6), and includes a collection support frame (22) fixedly arranged on the equipment machine, a cutting movable plate (23) movably connected to the collection support frame (22) is provided on one side of the collection support frame (22), a cutting head (24) is provided on the upper end of the cutting movable plate (23), and a collection mechanism is provided on the other end of the cutting movable plate (23) away from the cutting head (24); The coil transfer module (3) includes a coil transfer gantry (27) arranged on one side of the finished coil filling module (9), a second X / Y / Z axis servo module (28) is provided at the upper end of the coil transfer gantry (27), and a transfer mechanism movably connected to the second Z axis servo module is provided on one side of the second Z axis servo module; The wire taking module (2) is arranged between the coil transfer module (3) and the wire feeding module (1), and comprises a vertical movable cylinder (31) fixed on a rear module support frame of the coil transfer module (3), a horizontal movable cylinder (32) connected thereto is provided on one side of the vertical movable cylinder (31), and a wire taking mechanism connected thereto is provided at the telescopic end of the horizontal movable cylinder (32); The hot air conveying module (4) is arranged between the wire feeding module (1) and the wire taking module (2), and includes a rotating shaft (35) arranged on the end surface of the equipment machine, and an upper end of the rotating shaft (35) is provided with an air gun (36) rotatably connected to the rotating shaft; the wire feeding module (1) is arranged on one side of the wire taking module (2), and includes a wire feeding support frame (37) fixedly connected to the end surface of the equipment machine, a wire feeding servo motor (38) is provided on one side of the upper end of the wire feeding support frame (37), and a feeding tray (39) rotatably connected to the output end of the wire feeding servo motor (38), and a driven shaft mounting plate (42) is provided on the upper end of the wire feeding support frame (37) located on the other side of the wire feeding servo motor (38), and a first driven shaft (40) and a second driven shaft (41) are respectively provided on the driven shaft mounting plate (42); The telescopic end of the longitudinal cylinder (18) is movably connected to the longitudinal jig (16), and the telescopic end of the transverse cylinder (19) is movably connected to the transverse jig (17); The coil molding module (6) is also provided with an in-position sensor.

2. The SMD integrated inductor winding machine according to claim 1, characterized in that: The lower end of the winding shaft (13) is rotatably connected to the output end of the rotating motor (11) provided inside the motor bracket. The output end of the rotating motor (11) is provided with an inductor, and one end of the inductor is connected to the inner side of the motor bracket.

3. The SMD integrated inductor winding machine according to claim 1, characterized in that: The collecting mechanism comprises a receiving hopper (25) fixedly connected to one end of the cutting movable plate (23), and the other end of the receiving hopper (25) away from the cutting movable plate (23) is provided with a discharge pipe (26) fixedly connected thereto.

4. The chip-type integrated inductor winding machine according to claim 1, characterized in that: The transfer mechanism comprises a drive motor, and a CCD detection camera (30) and a grabbing telescopic cylinder (29) are sequentially provided on one side of the drive motor.

5. The chip-type integrated inductor winding machine according to claim 1, characterized in that: The wire taking mechanism comprises a wire taking telescopic cylinder (33) and a wire taking clamping claw (34) connected to the telescopic end thereof.

6. The chip-type integrated inductor winding machine according to claim 1, characterized in that: A limiting mechanism is also provided on one side of the air gun (36).

7. The chip-type integrated inductor winding machine according to claim 1, characterized in that: The lower end of the driven shaft mounting plate (42) is provided with a sensor mounting frame fixedly connected to the equipment platform, and the upper end of the sensor mounting frame is provided with a wire feeding sensor (43).

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