Air conditioning box
By setting a second sealing plate between the frame and the insulation panel of the air-conditioning box, and filling sealant at the connection between the corner tee profile and the frame profile, combined with the use of the sealing cover assembly, the problem of poor sealing performance of the existing air-conditioning box is solved, and higher sealing and structural strength are achieved.
Patent Information
- Application Number
- CN202011342853.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-11-25
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2040-11-25
AI Technical Summary
The sealing performance of the existing air-conditioning box is not perfect enough, resulting in large heat loss and easy condensation, and the installation is complicated and unstable, and poor safety and reliability.
Using a combined structure of a frame and multiple insulation panels, a second sealing plate is laid on the connecting plate of the frame profile and a sealant is filled at the connection between the corner tee profile and the frame profile to enhance the sealing property. At the same time, the sealing cover assembly is used to seal from both sides of the inside and outside to ensure the overall sealing performance and structural strength of the air-conditioning box.
It effectively reduces the heat loss of the air-conditioning box, eliminates the condensation phenomenon, and improves the overall strength of the box, simplicity and firmness of the installation.
Smart Images

Figure CN112378062B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of box structures, and in particular to an air-conditioning box. Background Art
[0002] The air conditioning cabinet is used to receive and protect the air conditioner. Common air conditioning cabinets are mostly composed of a cabinet frame and a panel.
[0003] However, the sealing measures between the box frame and the panel in the existing air-conditioning box are not perfect, which easily causes condensation in the box and increases the heat loss of the air-conditioning box. In addition, the installation process is complicated and unstable. When the air pressure of the air conditioner is high, the air-conditioning box is prone to deformation, and the safety and reliability are poor. Summary of the invention
[0004] In view of this, in order to solve the above technical problems, it is necessary to provide an air-conditioning box with good sealing performance, easy installation, high structural strength and firmness.
[0005] In order to solve the above technical problems, this application provides the following technical solutions:
[0006] An air-conditioning box body comprises a frame and an insulation panel, wherein the insulation panel is inserted into the frame; the frame comprises a frame profile and an angle tee profile, wherein the frame profile is provided with a connecting plate, and a second sealing plate is laid on the connecting plate; the insulation panel seals the insulation panel and the frame by squeezing the second sealing plate; the angle tee profile comprises a main body and a connector, wherein the main body has three adjacent mounting surfaces arranged perpendicular to each other, the connector is mounted on the main body and is located at the intersection of the three adjacent mounting surfaces, the connecting plate of the frame profile abuts against the connector to form a groove, and the groove is filled with sealant to seal the angle tee profile and the frame profile.
[0007] In the present application, a second sealing plate is laid on the connecting plate of the frame profile to achieve a sealed connection between the insulation panel and the frame; and, when installing the frame profile and the corner tee profile, the groove formed between the two is filled with sealant to further enhance the sealing of the frame profile and the corner tee profile. Through such sealing, the overall sealing performance of the air-conditioning box is enhanced, effectively reducing the heat loss of the air-conditioning box structure and eliminating condensation in the box; and, through the coordination of the frame and multiple insulation panels, the overall strength of the box is improved.
[0008] In one embodiment, the corner tee profile also includes a third sealing plate, and each mounting surface is provided with an extension arm that is perpendicular to the corresponding mounting surface and used to connect the frame profile, and the extension arm extends into the frame profile; the third sealing plate is installed on the mounting surface, and the extension arm extends into the frame profile to squeeze the third sealing plate to seal the gap between the mounting surface and the corresponding frame profile.
[0009] With such arrangement, during the installation process of the corner tee profile and the frame profile, the extension arm of the corner tee profile is extended into the frame profile and squeezes the third sealing plate to seal the gap between the frame profile and the corner tee profile during installation to prevent wind cross-talk, thereby enhancing the overall sealing performance of the air conditioning box.
[0010] In one embodiment, the air-conditioning box body also includes an intermediate profile, the connecting plate of the intermediate profile extends along the length direction of the intermediate profile and is arranged on both sides of the intermediate profile, one end of the intermediate profile has a lap joint protruding from the end of the connecting plate of the intermediate profile, the lap joint is overlapped on the connecting plate of the frame profile and abuts against the second sealing plate of the frame profile, the second sealing plate is deformed under pressure to seal the intermediate profile and the frame profile.
[0011] With such arrangement, the overlapping portion of the middle profile is placed on the second sealing plate, and the second sealing plate is deformed by extrusion, thereby sealing the middle profile and the frame profile, thereby enhancing the overall sealing performance and structural strength of the air conditioning box.
[0012] In one of the embodiments, the air-conditioning case has an inner side and an outer side that are relatively arranged, and the air-conditioning case also includes a sealing cover assembly; a mounting hole is provided on the side of the frame, and the insulation panel is filled in the mounting hole; each side of the outer side of the frame is correspondingly provided with the sealing cover assembly, and the sealing cover assembly can cover the first gap between the insulation panel and the frame on the corresponding side of the frame, and is sealed and connected to the insulation panel and the frame respectively.
[0013] With such a configuration, the insulation panel is filled in the installation hole and abutted against the connecting plate to achieve a sealed connection of the air-conditioning box; then, by arranging a sealing cover assembly on the outside of the air-conditioning box, the first gap between the insulation panel installed in the frame and the frame is sealed, and the sealed connection of the air-conditioning box is achieved from the inside and outside, effectively reducing the heat loss of the air-conditioning box structure and preventing condensation in the box; and, through the cooperation of the frame, multiple insulation panels and the sealing cover assembly, the strength of the box is improved.
[0014] In one embodiment, the sealing cover plate assembly includes a plurality of corner cover plates and a plurality of frame cover plate units. The plurality of frame cover plate units form a ring and cover the first gap between the insulation panel and the frame. Each of the corner cover plates is arranged between two adjacent frame cover plate units and connects the two adjacent frame cover plate units.
[0015] With this arrangement, the frame cover unit seals all first gaps between the insulation panel and the frame, thereby improving the sealing strength of the air-conditioning box body. When two adjacent frame cover units are connected by the corner cover, the connection strength between the frame and the sealing cover assembly is strengthened.
[0016] In one embodiment, each of the frame cover units includes a frame cover and a first sealing plate, wherein the first sealing plate is respectively mounted on the frame and the insulation panel, and the frame cover covers the first sealing plate and is respectively fixedly connected to the frame and the insulation panel.
[0017] With such arrangement, the first sealing plate further seals the first gap between the thermal insulation panel and the frame, thereby improving the sealing performance of the box body.
[0018] In one of the embodiments, two adjacent thermal insulation panels are sealed and spliced together via a snap-fit structure.
[0019] With such arrangement, the snap-fit structure can ensure a stable connection between adjacent insulation panels.
[0020] In one embodiment, the buckle structure includes a first buckle arranged on one side of one of the insulation panels, wherein a first slot is opened on the other insulation panel, and a sealing tape is arranged in the first slot, and the first buckle is clamped in the first slot and rests on the sealing tape.
[0021] With such arrangement, a secure sealed connection between the insulation panels is achieved by snapping the first buckle into the first slot; and a sealing tape is provided in the first slot, which can further improve the sealing between the insulation panels when two adjacent insulation panels are connected to each other, thereby achieving secondary sealing.
[0022] In one embodiment, a second gap is formed between two adjacent thermal insulation panels, and the second gap is filled with sealant.
[0023] With such arrangement, the second gap is filled with sealant to achieve triple sealing between two adjacent insulation panels, thereby enhancing the sealing performance and preventing air leakage of the air conditioning box.
[0024] In one of the embodiments, the connection plate and the thermal insulation panel are locked by a screw member, and one end of the screw member is buried in the thermal insulation panel.
[0025] With such arrangement, the threaded parts are buried in the heat preservation panel from the inner side of the air-conditioning box, so as to avoid the formation of channels, generate cross-wind, and enhance the sealing of the air-conditioning box.
[0026] In one of the embodiments, the sealing cover plate assembly is provided with a connecting hole, a connecting groove is provided on the outer side of the frame, a connecting strip is installed in the connecting groove, and the threaded member is sequentially passed through the connecting hole and the connecting strip to tightly connect the sealing cover plate assembly to the frame.
[0027] With this arrangement, the sealing cover assembly is fixed to the frame from the outside of the air-conditioning box, thereby enhancing the connection strength. Furthermore, the threaded parts are buried deep in the insulation panel to avoid the formation of channels and the generation of wind cross-flow, thereby further enhancing the sealing of the air-conditioning box.
[0028] In one embodiment, a third gap and a fourth gap are formed between the first sealing plate and the second sealing plate on both sides of the thermal insulation panel, respectively, and the third gap and the fourth gap are filled with the sealant.
[0029] With such an arrangement, after the first sealing of the first sealing plate, the second sealing plate plays a secondary sealing role to strengthen the sealing of the gap between the insulation panel and the frame; after the secondary sealing of the first sealing plate and the second sealing plate, the third gap and the fourth gap on both sides of the insulation panel are filled with sealant respectively to achieve the effect of four sealings, thereby strengthening the sealing of the air-conditioning box and improving the reliability of preventing air leakage of the air-conditioning box.
[0030] Compared with the prior art, the present application provides an air-conditioning box body, in which a second sealing plate is laid on the connecting plate of the frame profile to achieve a sealed connection between the insulation panel and the frame; and, when installing the frame profile and the corner tee profile, the groove formed between the two is filled with sealant to further enhance the sealing of the frame profile and the corner tee profile. Through such sealing, the overall sealing performance of the air-conditioning box body is enhanced, the heat loss of the air-conditioning box body structure is effectively reduced, and condensation of the box body is eliminated; and, through the cooperation of the frame and multiple insulation panels, the overall strength of the box body is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 A schematic diagram of the air conditioning cabinet provided for this application.
[0032] Figure 2 for Figure 1 A partial enlarged view of point A in the middle.
[0033] Figure 3 for Figure 1 A partial enlarged view of point B in the middle.
[0034] Figure 4A schematic diagram showing an air conditioning box provided for this application from one perspective after removing several insulation panels.
[0035] Figure 5 for Figure 4 A partial enlarged view of point C in the middle.
[0036] Figure 6 This is a schematic diagram of the air-conditioning cabinet provided in this application from a cutaway perspective.
[0037] Figure 7 for Figure 6 A partial enlarged view of point D in the middle.
[0038] Figure 8 A schematic diagram of the air conditioning cabinet provided in this application from another perspective.
[0039] Fig. 9 for Figure 8 Cross-sectional view at EE in the middle.
[0040] Fig.10 for Fig. 9 A partial enlarged view of point F in the middle.
[0041] Fig.11 for Fig. 9 A partial enlarged view of point G in the middle.
[0042] Fig.12 for Fig.11 A partial enlarged view of point H in the middle.
[0043] Fig.13 for Fig. 9 A partial enlarged view of point I in the middle.
[0044] Fig.14 Partial schematic diagram of the intermediate profile overlapped on the frame profile.
[0045] Fig.15 Schematic diagram of the intermediate profile.
[0046] Fig.16 Schematic diagram of the frame profile.
[0047] Fig.17 Schematic diagram of the corner tee profile.
[0048] Fig.18 for Fig.17 Exploded diagram.
[0049] Fig.19 Schematic diagram of the connection between the corner tee profile and the frame profile.
[0050] Fig. 20 for Fig.19 A partial enlarged view of the J in the middle.
[0051] Fig.21 Schematic diagram of the groove formed by the corner tee profile and the frame profile.
[0052] In the figure, 100, air conditioner box; 101, inner side; 102, outer side; 103, connecting groove; 1031, connecting strip; 10, frame; 11, mounting hole; 12, connecting plate; 13, second sealing plate; 20, insulation panel; 21, first gap; 22, second gap; 23, sealant; 24, threaded member; 25, third gap; 26, fourth gap; 30, sealing cover plate assembly; 31, corner cover plate ; 32, frame cover unit; 321, frame cover; 322, first sealing plate; 33, connecting hole; 40, buckle structure; 41, first buckle; 42, first slot; 43, sealing tape; 50, corner tee profile; 51, body; 511, mounting surface; 512, extension arm; 513, mounting slot; 514, cavity hole; 515, open; 52, third sealing plate; 53, cover plate; 54, connecting Connector; 55, plate; 551, chamfer; 56, matching part; 57, groove; 60, frame profile; 61, first outer plate; 612, first chamber; 613, second chamber; 614, first connecting part; 615, first connecting chamber; 6151, first fixing strip; 6152, first guide groove; 616, third chamber; 62, first inner plate; 621, plane; 622, convex edge; 63, foaming partition Heat body; 64, first thermal insulation rib; 641, second buckle; 70, intermediate profile; 71, second outer plate; 712, fourth chamber; 713, fifth chamber; 714, second connecting portion; 715, second connecting chamber; 7151, second fixing strip; 7152, second guide groove; 716, sixth chamber; 72, second inner plate; 721, seventh chamber; 73, second thermal insulation rib; 731, third buckle. DETAILED DESCRIPTION
[0053] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0054] It should be noted that when a component is referred to as being "mounted on" another component, it may be directly mounted on the other component or there may be a central component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a central component at the same time. When a component is considered to be "fixed to" another component, it may be directly fixed on the other component or there may be a central component at the same time.
[0055] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "or / and" used herein includes any and all combinations of one or more related listed items.
[0056] like Figure 1-Figure 20 As shown, the present invention provides an air conditioning box 100, which is used to receive and protect the air conditioner to prevent the air conditioner from being damaged during use, resulting in a reduction in service life.
[0057] The air conditioning box 100 includes a frame 10 and an insulation panel 20, which is inserted into the frame 10; the frame 10 includes a frame profile 60, an intermediate profile 70 and an angle tee profile 50, and the frame profile 60, the intermediate profile 70 and the angle tee profile 50 are all provided with a connecting plate 12, and a second sealing plate 13 is laid on the connecting plate 12; the insulation panel 20 is sealed with the frame 10 by squeezing the second sealing plate 13.
[0058] like Figure 18-Figure 20 As shown, the corner tee profile 50 includes a body 51 and a third sealing plate 52. The body 51 has three adjacent and mutually perpendicular mounting surfaces 511. Each mounting surface 511 is provided with an extension arm 512 which is perpendicular to the corresponding mounting surface 511 and is used to connect the frame profile 60. The extension arm 512 extends into the frame profile 60 to connect the two to each other. The third sealing plate 52 is installed on the mounting surface 511, and the extension arm 512 extends into the frame profile 60 to squeeze the third sealing plate 52 to seal the mounting surface 511 and the corresponding frame profile 60. The gap is used to improve the sealing effect of the assembly of the corner tee profile 50 and the frame profile 60, to avoid air flowing inside, forming cross-wind leading to heat transfer, causing condensation in the box, and improving the service life of the air-conditioning box 100; and the corner tee profile 50 has a connecting piece 54, the connecting piece 54 is installed on the main body 51 and is located at the intersection of three adjacent mounting surfaces 511, the connecting plate 12 of the frame profile 60 abuts against the connecting piece 54 to form a groove 57, and the groove 57 is filled with sealant 23 to seal the corner tee profile 50 and the frame profile 60.
[0059] like Figure 5 , Fig.14 and Fig.15As shown, the connecting plate 12 of the intermediate profile 70 extends along the length direction of the intermediate profile 70 and is arranged on both sides of the intermediate profile 70. One end of the intermediate profile 70 has a lap joint portion that protrudes from the end of the connecting plate 12 of the intermediate profile 70. The lap joint portion is overlapped on the connecting plate 12 of the frame profile 60 and abuts against the second sealing plate 13 of the frame profile 60. The second sealing plate 13 is deformed under pressure to seal the intermediate profile 70 and the frame profile 60.
[0060] See also Figure 1-Figure 5 The air-conditioning box body 100 has an inner side 101 and an outer side 102 which are arranged relatively to each other, and includes a sealing cover assembly 30; a mounting hole 11 is provided on the side of the frame 10, and a connecting plate 12 is provided on the hole wall of each mounting hole 11 at one end close to the inner side 101 of the box body, and the insulation panel 20 is filled in the mounting hole 11 and abutted against the connecting plate 12 to achieve a sealed connection of the air-conditioning box body 100; a sealing cover assembly 30 is correspondingly provided on the side of the outer side 102 of each frame 10, and the sealing cover assembly 30 can cover the first gap 21 between the insulation panel 20 and the frame 10 on the side of the corresponding frame 10; thereby, the sealed connection of the air-conditioning box body 100 is achieved from the sealing of the inner and outer sides, effectively reducing the heat loss of the air-conditioning box body 100 structure, and preventing condensation of the air-conditioning box body 100; at the same time, the sealing cover assembly 30 is sealedly connected to the insulation panel 20 and the frame 10 respectively, further improving the strength of the air-conditioning box body 100.
[0061] Furthermore, if Figure 3 and Figure 5 As shown, the sealing cover assembly 30 includes a plurality of corner cover plates 31 and a plurality of frame cover plate units 32. The plurality of frame cover plate units 32 form a ring and cover the first gap 21 between the insulation panel 20 and the frame 10, thereby improving the sealing strength of the air-conditioning box 100. Each corner cover plate 31 is arranged between two adjacent frame cover plate units 32, and the two adjacent frame cover plate units 32 are connected by the corner cover plate 31, thereby strengthening the connection strength between the frame 10 and the sealing cover assembly 30.
[0062] Specifically, Fig.11 and Fig.12 As shown, each frame cover unit 32 includes a frame cover 321 and a first sealing plate 322. The first sealing plate 322 is respectively mounted on the frame 10 and the insulation panel 20. The frame cover 321 covers the first sealing plate 322 and is respectively fixedly connected to the frame 10 and the insulation panel 20 to form a first seal. The first sealing plate 322 seals the first gap 21 between the insulation panel 20 and the frame 10, thereby improving the sealing of the box.
[0063] like Fig.13 and Fig.14As shown, the connecting plate 12 is covered with a second sealing plate 13, and the thermal insulation panel 20 is against the second sealing plate 13. The thermal insulation panel 20 squeezes the second sealing plate 13 to form a sealed connection with the second sealing plate 13. After the primary sealing of the first sealing plate 322, the second sealing plate 13 plays a secondary sealing role to strengthen the sealing of the gap between the thermal insulation panel 20 and the frame 10, thereby preventing air leakage of the air-conditioning box 100.
[0064] For further information, see Figure 11-Figure 14 A third gap 25 and a fourth gap 26 are formed between the first sealing plate 322 and the second sealing plate 13 on both sides of the thermal insulation panel 20, and the third gap 25 and the fourth gap 26 are filled with sealant 23; after the secondary sealing of the first sealing plate 322 and the second sealing plate 13, the third gap 25 on both sides of the thermal insulation panel 20 is filled with sealant 23 to achieve the third sealing, and the fourth gap 26 is filled with sealant 23 to achieve the fourth sealing effect, thereby strengthening the sealing of the air conditioning box 100 through four sealings, and improving the reliability of the air leakage prevention of the air conditioning box 100.
[0065] In the present application, the sealant 23 is a silicone-free sealant. Of course, in other embodiments, a sealant having the same sealing effect may also be used, such as a polyurethane sealant.
[0066] like Figure 5 and Fig.10 As shown, two adjacent insulation panels 20 are sealed and spliced together via a snap-fit structure 40 , and the snap-fit structure 40 can achieve a stable connection between the adjacent insulation panels 20 .
[0067] Furthermore, the snap-on structure 40 includes a first snap-on 41 disposed on one side of one of the insulation panels 20, and a first slot 42 is opened on the other insulation panel 20. The first snap-on 41 is snapped into the first slot 42 to achieve the first stable sealing connection between the insulation panels 20.
[0068] Furthermore, a sealing tape 43 is provided in the first card slot 42. When the first clip 41 is connected to the first card slot 42 to achieve the first stable seal, when two adjacent insulation panels 20 are connected to each other through the sealing tape 43 provided in the first card slot 42, the first clip 41 is sealed against the first card slot 42 to achieve a second seal, thereby further improving the sealing between the insulation panels 20.
[0069] Specifically, a second gap 22 is formed between two adjacent insulation panels 20, and a sealant 23 is filled in the second gap 22, thereby achieving a third sealing between the two adjacent insulation panels 20. The sealing performance is enhanced by the three sealings to avoid air leakage of the air conditioning box 100.
[0070] See also Figure 6-Figure 7 The connecting plate 12 and the insulation panel 20 are locked by a screw 24, and one end of the screw 24 is buried in the insulation panel 20. In this way, the screw 24 is buried in the insulation panel 20 from the inner side 101 of the air conditioning box 100 to avoid forming a channel and generating cross-wind, so as to enhance the sealing of the air conditioning box 100.
[0071] Furthermore, the sealing cover plate assembly 30 is provided with a connection hole 33, the outer side 102 of the frame 10 is provided with a connection groove 103, a connection strip 1031 is installed in the connection groove 103, and the screw member 24 is sequentially passed through the connection hole 33 and the connection strip 1031 to tightly connect the sealing cover plate assembly 30 with the frame 10. The sealing cover plate assembly 30 and the frame 10 are fixed together from the outside of the air conditioning box 100 to enhance the connection strength, and the screw member 24 is deeply buried in the insulation panel 20 to avoid forming a channel and generating cross-wind; thus, the air conditioning box 100 is fixedly connected with the screw member 24 from the inside and outside of the air conditioning box 100 to further enhance the sealing of the air conditioning box 100.
[0072] like Figure 17-Figure 20 As shown, the air conditioning box 100 also includes a corner tee profile 50, which is an important component of the air conditioning box 100 and is usually arranged at the corners of the air conditioning box 100 for connecting with the frame profile 60 to improve the strength and sealing of the air conditioning box 100.
[0073] In the present application, the material of the corner tee profile 50 is reinforced nylon + 30% glass fiber, which greatly improves the tensile strength and bending strength of the corner tee profile 50 and enhances the structural strength of the corner tee profile 50. In addition, the thermal conductivity of the corner tee profile 50 is in the range of 0.26w / (m·k)-0.35w / (m·k), and the thermal conductivity is low, which can effectively block heat transfer and reduce heat loss.
[0074] Preferably, the third sealing plate 52 is made of soft thermal insulation cotton, which is soft and has good impact resistance, can withstand greater extrusion, and has a better sealing effect.
[0075] Furthermore, the main body 51 is configured as a porous structure, which, combined with the material properties of the corner tee profile 50 reinforced with nylon + 30% glass fiber, can improve the tensile strength and bending strength of the corner tee profile 50, ensuring that the corner tee profile 50 has sufficient overall structural strength; at the same time, the main body 51 is configured as a porous structure, which can also greatly save raw materials and reduce costs.
[0076] See also Fig.18A mounting groove 513 is formed on the mounting surface 511, and the third sealing plate 52 is installed in the mounting groove 513, thereby fixing the position of the third sealing plate 52; and part of the third sealing plate 52 extends out from the mounting groove 513 to protrude the body 51 relative to the mounting surface 511; when the corner tee profile 50 and the frame profile 60 are assembled, the third sealing plate 52 can be greatly deformed by mutual extrusion, thereby improving the sealing effect after assembly.
[0077] Furthermore, the corner tee profile 50 also includes a cover plate 53, and each mounting surface 511 has at least one cavity hole 514 that is concave and has an opening 515. The multi-cavity hole 514 structure is adopted to form a hollow structure of the corner tee profile 50, which can enhance the structural strength of the corner tee profile 50 and save material. At the same time, the cover plate 53 is covered at the opening 515 of the corresponding cavity hole 514, and forms a mounting groove 513 with the surrounding side of the mounting surface 511. The cover plate 53 is arranged to cover the opening 515 of the cavity hole 514, which can block the air circulation channel and prevent air from flowing inside the corner tee profile 50 to form cross-wind and cause heat transfer, thereby causing condensation in the box and reducing the service life.
[0078] See also Figure 18-Figure 20 , the connecting piece 54 is matched with the frame profile 60 to further seal the connection and enhance the sealing effect; the frame profile 60 has a first connecting portion 614 corresponding to the connecting piece 54. When the extension arm 512 extends into the frame profile 60 to connect the two to each other, by squeezing the third sealing plate 52, the connecting piece 54 abuts against the corresponding first connecting portion 614, thereby firmly connecting the corner tee profile 50 and the frame profile 60.
[0079] Furthermore, the connecting member 54 includes three plates 55 that are interconnected and vertically arranged, and a mating portion 56 is formed between two adjacent plates 55. Each mating portion 56 and the corresponding extension arm 512 are jointly sealed and connected to the frame profile 60; the mating portion 56 cooperates with the corresponding first connecting portion 614 of the frame profile 60 to further seal the gap between the frame profile 60 and the corner tee profile 50, thereby improving the sealing effect.
[0080] Specifically, see Fig.18 , Fig. 20 and Fig.21 , the edge of each plate 55 has a chamfer 551; when the corner tee profile 50 and the frame profile 60 are assembled, the connecting plate 12 on the frame profile 60 abuts against the plate 55, and a groove 57 is formed between the two at the edge of the plate 55. By filling the sealant 23 in the groove 57, the corner tee profile 50 and the frame profile 60 are sealed again to enhance the connection strength and sealing.
[0081] When the corner tee profile 50 and the frame profile 60 are connected to each other, the extension arm 512 extends into the cavity, and at the same time, the third sealing plate 52 is squeezed by the two to seal the gap between the mounting surface 511 and the frame profile 60; then the sealant 23 is filled in the groove 57 formed at the abutment between the plate 55 and the frame profile 60 for secondary sealing, so that the structural strength of the corner tee profile 50 and the frame profile 60 is higher and the sealing effect is better.
[0082] like Fig.16 As shown, the air conditioning box 100 also includes a frame profile 60, see Fig.16 The frame profile 60 includes a first outer plate 61, a first inner plate 62, a foamed thermal insulation body 63 and two first thermal insulation ribs 64. The first outer plate 61, the first inner plate 62 and the two first thermal insulation ribs 64 form a first chamber 612. The foamed thermal insulation body 63 is filled in the first chamber 612. The first outer plate 61, the first inner plate 62 and the first thermal insulation ribs 64 are bonded together by the foamed thermal insulation body 63 to improve the overall structural strength of the frame profile 60; and the frame profile 60 is transformed into a solid structure by the filling of the foamed thermal insulation body 63, which improves the sealing of the frame profile 60, thereby blocking the air circulation channel of the frame profile 60, preventing air from flowing inside the frame profile 60, forming cross-wind leading to heat transfer, and causing condensation in the box.
[0083] In the present application, the first outer panel 61 and the first inner panel 62 are both made of aluminum alloy molded parts, which can achieve flexibility in the design of the frame profile 60; at the same time, the foam insulation body 63 is a polyurethane foam body with low thermal conductivity.
[0084] Furthermore, two first thermal insulation ribs 64 are arranged adjacent to each other and are respectively connected to the first inner plate 62. Both sides of the first outer plate 61 respectively have second chambers 613, which can enable the first outer plate 61 to form a hollow structure, thereby improving the structural strength of the first outer plate 61 and saving material usage. In addition, first connecting parts 614 are provided at the corresponding second chambers 613 on both sides of the first outer plate 61. The two first thermal insulation ribs 64 are respectively connected to the corresponding first connecting parts 614 on the side away from the first inner plate 62, thereby improving the firmness of the first thermal insulation ribs 64 and the first outer plate 61, further improving the overall structural strength of the frame profile 60. At the same time, the first thermal insulation ribs 64 are not easily damaged due to the external threaded parts 24 passing through the first outer plate 61, thereby improving the service life of the frame profile 60 and the air-conditioning box 100.
[0085] Specifically, in the present application, the first connecting portion 614 is a second card slot, and a second buckle 641 is provided on the first thermal insulation rib 64. The second buckle 641 is snapped into the second card slot, which can improve the firmness of the fixation between the first thermal insulation rib 64 and the first outer panel 61, and further improve the overall structural strength of the frame profile 60.
[0086] See also Figure 6 , Figure 7 and Fig.16 A first connecting cavity 615 is also provided on the first outer panel 61. The first connecting cavity 615 is used to connect the external threaded member 24. The first connecting cavity 615 is arranged adjacent to the second cavity 613 and is not in the same plane as the corresponding first thermal insulation rib 64, thereby avoiding damage to the first thermal insulation rib 64 caused by the threaded member 24 passing through the first connecting cavity 615, thereby improving the service life of the frame profile 60 and the air-conditioning box body 100.
[0087] Furthermore, a first fixing bar 6151 is provided in the first connecting cavity 615, and a certain distance is set between the first fixing bar 6151 and the first heat-insulating rib 64. The first fixing bar 6151 is used to connect the threaded component 24, and a first guiding groove 6152 for guiding the movement of the threaded component 24 is provided on the first fixing bar 6151, which can guide the threading of the threaded component 24 and prevent the threaded component 24 from being easily distorted.
[0088] Preferably, the first guide groove 6152 is a triangular rib groove, the top of which is arranged toward the foam insulation body 63, which can improve the strength of the frame profile 60 and reduce the deformation.
[0089] Specifically, there are multiple first fixing strips 6151, and the multiple first fixing strips 6151 are arranged at intervals in the first connecting cavity 615, and the threaded member 24 is sequentially passed through the multiple first fixing strips 6151 to strengthen the guidance of the threaded member 24 and prevent the threaded member 24 from being distorted; in the present application, the number of first fixing strips 6151 is two. Of course, in other embodiments, the number of first fixing strips 6151 can also be other numbers, such as three, four or five.
[0090] Furthermore, a plurality of third chambers 616 are provided on the first outer panel 61, so that the first outer panel 61 forms a hollow structure, thereby improving the structural strength of the first outer panel 61 and saving material usage; and the third chambers 616 are arranged at intervals between the two second chambers 613 for connecting the corner tee profile 50, thereby improving the strength and sealing of the air-conditioning box body 100.
[0091] See also Fig.16, the width of each first heat-insulating rib 64 ranges from 40mm to 50mm. In the present application, the thermal resistance of the frame profile 60 is further improved by widening the first heat-insulating rib 64, effectively blocking heat transfer and reducing heat loss. Experiments show that when the first heat-insulating rib 64 is set to 40mm-50mm, the thermal resistance and thermal conductivity are small, and the thermal bridge factor of the frame profile 60 can reach the highest level TB1, thereby improving the thermal resistance of the frame profile 60 and increasing the service life of the frame profile 60; preferably, the width of the first heat-insulating rib 64 can also be set to other lengths as needed, such as 42mm, 43mm, 44mm, 45mm, 46mm or 48mm.
[0092] Furthermore, a surface of the first inner plate 62 that is close to the foam insulation 63 and in contact with the foam insulation 63 is a plane 621 , so that the contact area is increased by the plane 621 , thereby enhancing the connection strength between the first inner plate 62 and the foam insulation 63 .
[0093] Furthermore, a plurality of convex edges 622 are provided at intervals on the plane 621. When the foam insulation 63 is injected into the first cavity 612, the convex edges 622 are embedded in the foam insulation 63 to further strengthen the contact with the foam insulation 63 and improve the sealing effect between the first inner panel 62 and the foam insulation 63.
[0094] like Fig.11 , Fig.14 , Fig.15 As shown, the air conditioning box 100 further includes an intermediate profile 70 , which is an important component of the air conditioning box 100 and is usually overlapped on the frame profile 60 to improve the strength and sealing of the air conditioning box 100 .
[0095] See also Fig.15 The intermediate profile 70 includes a second outer plate 71, a second inner plate 72, a foamed insulation body 63 and two second insulation ribs 73. The second outer plate 71, the second inner plate 72 and the two second insulation ribs 73 form a fourth chamber 712. The foamed insulation body 63 is filled in the fourth chamber 712. The second outer plate 71, the second inner plate 72 and the second insulation ribs 73 are bonded together by the foamed insulation body 63 to improve the overall structural strength of the intermediate profile 70. In addition, the intermediate profile 70 is transformed into a solid structure by the filling of the foamed insulation body 63, which improves the sealing of the intermediate profile 70, thereby blocking the air circulation channel of the intermediate profile 70, preventing air from flowing inside the intermediate profile 70, forming cross-wind leading to heat transfer, and causing condensation in the box.
[0096] In the present application, the second outer panel 71 is shaped like a "convex" character. Both the second outer panel 71 and the second inner panel 72 are made of aluminum alloy mold parts, which can achieve flexibility in the design of the intermediate profile 70; at the same time, the foam insulation body 63 is a polyurethane foam body with low thermal conductivity.
[0097] Furthermore, the two second thermal insulation ribs 73 are arranged opposite to each other and are respectively connected to the second inner plate 72. The second outer plate 71 has a fifth chamber 713 on both sides, which can form a hollow structure of the second outer plate 71, improve the structural strength of the second outer plate 71, and save material. In addition, the second outer plate 71 has a second connecting portion 714 on both sides at the corresponding fifth chambers 713. The two second thermal insulation ribs 73 are respectively connected to the corresponding second connecting portion 714 on the side away from the second inner plate 72, which can improve the firmness of the second thermal insulation ribs 73 and the second outer plate 71, and further improve the overall structural strength of the intermediate profile 70. At the same time, the second thermal insulation ribs 73 are not easily damaged due to the external threaded member 24 passing through the second outer plate 71, thereby improving the service life of the intermediate profile 70 and the air-conditioning box 100.
[0098] Specifically, in the present application, the second connecting portion 714 is a third slot, and a third buckle 731 is provided on the second thermal insulation rib 73. The third buckle 731 is snapped into the third slot, which can improve the firmness of the fixation between the second thermal insulation rib 73 and the second outer panel 71, and further improve the overall structural strength of the intermediate profile 70.
[0099] See also Fig.11 A second connecting cavity 715 is also provided on the second outer plate 71. The second connecting cavity 715 is used to connect the external threaded member 24. The second connecting cavity 715 is arranged adjacent to the fifth chamber 713 and is not in the same plane as the corresponding second thermal insulation rib 73, thereby avoiding damage to the second thermal insulation rib 73 caused by the threaded member 24 passing through the fifth chamber 713, thereby improving the service life of the intermediate profile 70 and the air-conditioning box body 100.
[0100] Furthermore, a second fixing bar 7151 is provided in the second connecting cavity 715. The second fixing bar 7151 is spaced a certain distance from the second thermal insulation rib 73. The second fixing bar 7151 is used to connect the threaded component 24. The second fixing bar 7151 is provided with a second guide groove 7152 for guiding the movement of the threaded component 24, which can guide the threading of the threaded component 24 and prevent the threaded component 24 from being easily distorted.
[0101] Preferably, the second guide groove 7152 is a triangular rib groove, the top of which is arranged toward the foam insulation body 63, which can improve the strength of the intermediate profile 70 and reduce the deformation.
[0102] Specifically, there are multiple second fixing strips 7151, and the multiple second fixing strips 7151 are arranged at intervals in the second connecting cavity 715, and the threaded member 24 is sequentially passed through the multiple second fixing strips 7151 to strengthen the guidance of the threaded member 24 and prevent the threaded member 24 from being distorted; in the present application, the number of second fixing strips 7151 is two. Of course, in other embodiments, the number of second fixing strips 7151 can also be other numbers, such as three, four or five.
[0103] Furthermore, a plurality of sixth chambers 716 are provided on the second outer panel 71, so that the second outer panel 71 forms a hollow structure, thereby improving the structural strength of the second outer panel 71 and saving material usage; and the sixth chamber 716 is arranged between the two fifth chambers 713, thereby improving the strength and sealing of the air-conditioning box 100.
[0104] See also Fig.15 , the width of each second heat-insulating rib 73 is between 40mm and 50mm. In this application, the thermal resistance of the intermediate profile 70 is further improved by widening the second heat-insulating rib 73, effectively blocking heat transfer and reducing heat loss. Experiments show that when the second heat-insulating rib 73 is set to 40mm-50mm, the thermal resistance and thermal conductivity are small, and the thermal bridge factor of the intermediate profile 70 can reach the highest level TB1, which improves the thermal resistance of the intermediate profile 70, thereby increasing the service life of the intermediate profile 70; preferably, the width of the second heat-insulating rib 73 can also be set to other lengths as needed, such as 42mm, 43mm, 44mm, 45mm, 46mm or 48mm.
[0105] Furthermore, a plurality of seventh chambers 721 are formed on the second inner plate 72 , so that the second inner plate 72 forms a hollow structure, thereby improving the structural strength of the second inner plate 72 and saving material usage.
[0106] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.
[0107] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0108] Those skilled in the art should recognize that the above embodiments are only used to illustrate the present invention, and are not intended to limit the present invention. As long as they are within the spirit of the present invention, appropriate changes and modifications to the above embodiments are within the scope of protection claimed by the present invention.
Claims
1. An air conditioning box, characterized in that: It comprises a frame and a heat-insulating panel, wherein the heat-insulating panel is inserted into the frame; the frame comprises a frame profile and an angle tee profile, the frame profile is provided with a connecting plate, and a second sealing plate is laid on the connecting plate; the heat-insulating panel is sealed with the frame by squeezing the second sealing plate; The corner tee profile comprises a body and a connector, the body has three adjacent and mutually perpendicular mounting surfaces, the connector is mounted on the body and is located at the intersection of the three adjacent mounting surfaces, the connector comprises three mutually perpendicular plates, the edge of each plate has a chamfer, the connecting plate of the frame profile abuts against the chamfer of the plate to form a groove, the connecting plate of the frame profile abuts against the connector to form a groove, and the groove is filled with sealant to seal the corner tee profile and the frame profile; Among them, the corner tee profile also includes a third sealing plate, and each of the mounting surfaces is provided with an extension arm that is perpendicular to the corresponding mounting surface and is used to connect the frame profile, and the extension arm extends into the frame profile; the third sealing plate is installed on the mounting surface, and the extension arm extends into the frame profile to squeeze the third sealing plate to seal the gap between the mounting surface and the corresponding frame profile.
2. The air conditioning box according to claim 1, characterized in that: The air-conditioning box body also includes an intermediate profile, the connecting plate of the intermediate profile extends along the length direction of the intermediate profile and is arranged on both sides of the intermediate profile, one end of the intermediate profile has a lap joint portion protruding from the end of the connecting plate of the intermediate profile, the lap joint portion is overlapped on the connecting plate of the frame profile and abuts against the second sealing plate of the frame profile, the second sealing plate is deformed under pressure to seal the intermediate profile and the frame profile.
3. The air conditioning box according to claim 1, characterized in that: The air conditioning box has an inner side and an outer side arranged opposite to each other, and the air conditioning box also includes a sealing cover assembly; a mounting hole is provided on the side of the frame, and the thermal insulation panel is filled in the mounting hole; The sealing cover plate assembly is correspondingly provided on the side surface of the outer side of each frame. The sealing cover plate assembly can cover the first gap between the insulation panel and the frame on the corresponding side surface of the frame, and is sealed and connected to the insulation panel and the frame respectively.
4. The air conditioning box according to claim 3, characterized in that: The sealing cover assembly includes multiple corner cover plates and multiple frame cover plate units. The multiple frame cover plate units form a ring and cover the first gap between the insulation panel and the frame. Each corner cover plate is arranged between two adjacent frame cover plate units and connects the two adjacent frame cover plate units.
5. The air conditioning box according to claim 4, characterized in that: Each of the frame cover units includes a frame cover and a first sealing plate, wherein the first sealing plate is respectively mounted on the frame and the thermal insulation panel, and the frame cover covers the first sealing plate and is respectively fixedly connected to the frame and the thermal insulation panel.
6. The air conditioning box according to claim 5, characterized in that: Two adjacent thermal insulation panels are sealed and spliced together through a snap-fit structure.
7. The air conditioning box according to claim 6, characterized in that: The buckle structure includes a first buckle arranged on one side of one of the insulation panels, wherein a first slot is opened on the other insulation panel, and a sealing tape is arranged in the first slot, and the first buckle is clamped in the first slot and abuts against the sealing tape.
8. The air conditioning cabinet according to claim 7, characterized in that: A second gap is formed between two adjacent thermal insulation panels, and the second gap is filled with sealant.
9. The air conditioning cabinet according to claim 2, characterized in that: The connecting plate and the heat-insulating panel are locked by a screw member, and one end of the screw member is buried in the heat-insulating panel.
10. The air conditioning cabinet according to claim 9, characterized in that: The sealing cover plate assembly is provided with a connecting hole, the outer side of the frame is provided with a connecting groove, a fixing strip is installed in the connecting groove, and the threaded member is sequentially passed through the connecting hole and the connecting strip to tightly connect the sealing cover plate assembly with the frame.
11. The air conditioning cabinet according to claim 8, characterized in that: A third gap and a fourth gap are formed between the two sides of the thermal insulation panel and the first sealing plate and the second sealing plate respectively, and the third gap and the fourth gap are both filled with the sealant.
Citation Information
Patent Citations
Composite profile air conditioning box
CN108870711A
Air conditioner box
CN214307521U