A high-range air-conveying vertical sprayer

By designing a high-range air-sending vertical sprayer, the airflow is accelerated by using the annular air duct and the diversion air chamber, and through the coordination of multiple deflectors and deflectors, the problems of limited range, uneven spraying and offset losses of the existing air-sending sprayer are solved, and the long-distance uniform spraying of the liquid is achieved.

CN112385636BActive Publication Date: 2025-04-04NANTONG HUANGHAI CHEM MACHINERY
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Patent Information

Application Number
CN202011591508.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-12-29
Publication Date
2025-04-04
Estimated Expiration
2040-12-29

AI Technical Summary

Technical Problem

The existing air-sending sprayers have problems such as limited range of the medicine liquid, offset loss in spraying the medicine liquid, single spray direction and small width.

Method used

A high range air-transmitting vertical sprayer is designed, including a bottom frame, a vertically arranged air inlet cylinder, an outflow bellows, a fan and a nozzle assembly. The fan accelerates the airflow through the annular air duct and the diversion air chamber, and achieves uniform spraying of the medicinal liquid through the combination of multiple deflectors and deflectors.

Benefits of technology

It realizes uniform spraying of medicine liquid from a long distance, reduces the offset loss of medicine liquid, and is suitable for spraying medicine liquid from tall trees, with a long range and a wide range.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN112385636B_ABST
    Figure CN112385636B_ABST
Patent Text Reader

Abstract

A high-range wind-supplied vertical sprayer relates to the technical field of agricultural equipment. It includes a bottom frame, an air inlet is installed on the bottom frame, the upper end of the air inlet is connected to a guide outlet box, the lower port of the air inlet is connected to the atmosphere, the upper port of the air inlet is sealed and connected to the lower port of the guide outlet box, a fan is installed in the air inlet, an inner guide box is arranged in the guide outlet box, a guide air cavity is formed between the inner guide box and the guide outlet box, a lower guide plate is connected between the lower part of the inner guide box and the guide outlet box, the upper end opening of the guide outlet box is an air outlet, an upper guide plate arranged at intervals is installed in the air outlet, and a nozzle assembly with a nozzle facing upward is also installed at the air outlet. The fan power of the present invention is 15KW, and the air outlet is a flat structure, so that the sprayer has the advantages of long range, large width, and uniform liquid spraying, and is suitable for rapid liquid spraying of double-row trees with a height of 4 to 15m.
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Description

Technical Field

[0001] The invention relates to the technical field of agricultural equipment, in particular to a high-range air-conveying vertical sprayer. Background Art

[0002] In recent years, air-assisted sprayers have been widely used in grassland locust control and forest pest control. Air-assisted sprayers have the advantages of large spray width, good droplet uniformity, high pesticide use efficiency and less environmental constraints. Air-assisted sprayers use liquid pumps to pressurize the liquid and then atomize it into coarse droplets through the nozzles before spraying. The high-speed airflow generated by the fan further atomizes it into fine droplets and transports it to a long distance, thus achieving a misting effect.

[0003] However, the pneumatic sprayers in the prior art have obvious defects: 1) the range of the liquid medicine is limited and cannot be adapted to the liquid medicine spraying of tall trees; 2) the sprayed liquid medicine has offset loss, resulting in waste of liquid medicine; 3) the spraying direction is single and the width is small. Summary of the invention

[0004] The purpose of the present invention is to provide a high-range air-conveying vertical sprayer, which can effectively solve the problems in the background technology.

[0005] The technical solution for achieving the above-mentioned purpose is: a high-range air-delivered vertical sprayer, characterized in that: it includes a bottom frame, a vertically arranged air inlet cylinder is installed on the bottom frame, the upper end of the air inlet cylinder is connected to a guide outlet air box with openings at both upper and lower ends, the lower port of the air inlet cylinder is communicated with the atmosphere, the upper port of the air inlet cylinder is sealed and connected to the lower port of the guide outlet air box, a coaxially arranged fan is installed in the air inlet cylinder, an annular air duct is formed between the fan and the air inlet cylinder, an inner guide box is arranged in the guide outlet air box, the inner guide box is a closed structure, a guide air cavity is formed between the inner guide box and the guide outlet air box, a plurality of spaced lower guide plates are connected between the lower part of the inner guide box and the guide outlet air box, the upper end opening of the guide outlet air box is an air outlet, upper guide plates arranged at intervals are installed in the air outlet, and a nozzle assembly with a nozzle facing upward is also installed at the air outlet.

[0006] Furthermore, the fan includes a casing, end covers are installed at the upper and lower ends of the casing, a rotating shaft is connected between the end covers through bearings, the lower end of the rotating shaft extends out of the end cover located below and is connected to a fan blade, and a horizontally arranged drive shaft is also provided in the casing, one end of the drive shaft is transmission-connected to the rotating shaft, the other end of the drive shaft passes through the casing and extends outward to an air inlet cylinder, the extended end of the drive shaft is installed on the bottom frame through a bearing seat and is connected to a power mechanism, and the drive shaft, the casing and the air inlet cylinder are all sealed and rotatably assembled.

[0007] Furthermore, a plurality of guide vanes arranged at intervals are connected between the casing of the fan and the air inlet cylinder.

[0008] Furthermore, the guide vane is arranged to be inclined toward one side of the rotation direction of the fan blades.

[0009] Furthermore, the outlet air guide box and the inner air guide box are both fan-shaped structures, the lower ends of the outlet air guide box and the inner air guide box are both circular, and the upper end surface of the outlet air guide box is higher than the upper end surface of the inner air guide box;

[0010] The middle parts of the upper ends of the guide air box and the upper inner guide box are both horizontal planes, and both sides are inclined planes inclined downward and outward, so that the air outlets of the guide air box form a middle air outlet located in the middle and blowing air upwards, and side air outlets located on both sides and blowing air toward both sides. The upper guide plates in the middle air outlet are arranged vertically, and the upper guide plates in the side air outlets are arranged inclined outwards.

[0011] Furthermore, the air outlet of the guide air box is a flat structure.

[0012] Furthermore, the nozzle assembly includes a liquid medicine input pipe connected to the outer wall of the air outlet of the guide air box, and a plurality of nozzles arranged at intervals are respectively arranged on both sides of the air outlet of the guide air box, and the nozzles are connected to the liquid medicine input pipes on the corresponding sides, and the liquid medicine input pipes are connected to the liquid medicine input interface;

[0013] The nozzles in the middle air outlet are arranged vertically upward, and the nozzles in the air outlets on both sides are arranged obliquely outwardly and upwardly.

[0014] Furthermore, the air outlet jacket of the air guide box is provided with an air guide cover with a clearance fit, the air guide cover is connected to the air guide box via screws arranged at intervals, and the screws on both sides of the air guide cover and the screws on both sides of the air guide box are locked by nuts respectively.

[0015] Beneficial effects of the present invention:

[0016] When the present invention is used, the liquid medicine input interface of the nozzle assembly is connected to the liquid medicine input pipe, and the fan is driven to rotate by the power mechanism. The wind blown by the fan passes through the annular air duct between the fan and the air inlet cylinder, the guide air cavity between the inner guide box and the guide outlet wind box to the air outlet, and then is output to the top and both sides under the guidance of the upper guide plate in the air outlet. The wind output from the air outlet is fully mixed with the medicine mist sprayed by the nozzle assembly in the effective space, and is further atomized and accelerated, and then evenly delivered upward to the branches and leaves of the trees on both sides and the top. The fan power of the present invention is 15KW, and the air outlet is a flat structure, so that the sprayer has the advantages of long range, large width, and uniform liquid medicine spraying, and is suitable for rapid liquid medicine spraying of double-row trees with a height of 4 to 15m.

[0017] The present invention provides an air guide cover at the air outlet, so that the airflow supplemented around the air outlet is output upward along the gap between the air guide cover and the guide outlet air box in the same direction as the airflow output by the guide outlet air box, thereby reducing the offset loss of the sprayed liquid and increasing the spraying height of the liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a front view of the present invention;

[0019] Figure 2 is a side view of the present invention;

[0020] Figure 3 The side cross-sectional view of the present invention without the air guide cover;

[0021] Figure 4 It is a partial cross-sectional view of the present invention;

[0022] Figure 5 It is a top view of the inner guide box and the guide outlet air box in a coordinated state;

[0023] Figure 6 This is a top view of the guide box and the guide outlet air box in coordination. DETAILED DESCRIPTION

[0024] like Figure 1-6 As shown, the present invention includes a bottom frame 1, on which a vertically arranged air inlet cylinder 2 is mounted, the upper end of the air inlet cylinder 2 is connected to a guide air outlet box 3, the lower port of the air inlet cylinder 2 is connected to the atmosphere, the upper port of the air inlet cylinder 2 is sealedly connected to the lower port of the guide air outlet box 3, the guide air outlet box 3 is connected to the air inlet cylinder 3, and the upper end of the guide air outlet box 3 is an opening serving as an air outlet 4.

[0025] A coaxially arranged fan 5 is installed in the air inlet 2, and an annular air duct is formed between the fan 5 and the air inlet 2. The fan 5 includes a casing 5.1, and end covers 5.2 are installed at the upper and lower ends of the casing 5.1. A vertically arranged rotating shaft 5.4 is connected between the end covers 5.2 through bearings 5.3. The lower end of the rotating shaft 5.4 extends out of the end cover 5.2 located below and is connected to a fan blade 5.5. A horizontally arranged driving shaft 5.6 is also arranged in the casing 5.1, and one end of the driving shaft 5.6 is connected to the rotating shaft 5.4 through a bevel gear 5.7. The other end of the drive shaft 5.6 passes through the casing 5.1 and extends outward to the air inlet 2. The extended end of the drive shaft 5.6 is mounted on the bottom frame 1 through a bearing seat 5.8 and is connected to a power mechanism (not shown in the figure). The drive shaft 5.6 is sealed and rotatably assembled with the casing 5.1 and the air inlet 2. The sealed and rotatably assembled manner between the drive shaft 5.6 and the casing 5.1 and the air inlet 2 belongs to the existing well-known technology and will not be described in detail here. The power mechanism is driven by but not limited to a hydraulic motor.

[0026] In some embodiments, to ensure that the wind blown out by the fan 5 can be evenly distributed upward, a plurality of guide vanes 5.9 arranged at intervals are connected between the air inlet 2 and the casing 5.1 of the fan 5, and the guide vanes 5.9 are arranged tilted toward the rotation direction of the fan blades of the fan 5.

[0027] An inner guide box 6 is arranged in the guide air box 3. The inner guide box 6 is a closed structure. The guide air box 3 and the inner guide box 6 are both fan-shaped structures. A guide air cavity 7 is formed between the inner guide box 6 and the guide air box 3. The lower ends of the guide air box 3 and the inner guide box 6 are both circular, and the lower end surfaces are flush. The air outlet 4 of the guide air box 3 is a flat structure. The upper end surface of the guide air box 3 is higher than the upper end surface of the inner guide box 6. A plurality of lower guide plates 8 that are spaced and vertically arranged are connected between the lower part of the inner guide box 6 and the guide air box 3. A plurality of upper guide plates 9 that are spaced and arranged are installed in the air outlet 4 of the guide air box 3. The lower end of the upper guide plate 9 is provided with an opening groove that is clamped in the inner guide box 6, and the two side walls are sealed and connected to the inner wall of the guide air box 3.

[0028] The middle parts of the upper ends of the guide air box 3 and the inner guide box 6 are both horizontal planes, and both sides are inclined planes inclined outward and downward, so that the air outlet 4 of the guide air box 3 forms a middle air outlet 4.1 located in the middle and blowing air upwards, and side air outlets 4.2 located on both sides and blowing air toward both sides. The upper guide plates 9 in the middle air outlet 4.1 are arranged vertically, and the upper guide plates 9 in the side air outlets 4.2 are arranged inclined outwards respectively. The inclination angle of the upper guide plates 9 in the side air outlets 4.2 is determined according to the air outlet volume demand on both sides. When the air outlet volume demand on both sides is large, the inclination angle of the upper guide plate 9 relative to the vertical center line of the guide air box 3 increases. When the air outlet volume demand on both sides is small, the inclination angle of the upper guide plate 9 relative to the vertical center line of the guide air box 3 decreases.

[0029] A nozzle assembly 10 with a nozzle facing upward is installed in the air outlet of the guide air box 3. The nozzle assembly 10 includes a liquid medicine input pipe 10.1 connected to the outer wall of the air outlet of the guide air box 3. A plurality of nozzles 10.2 arranged at intervals are respectively arranged on both sides of the air outlet of the guide air box 3. The nozzles 10.2 are connected to the liquid medicine input pipes 10.1 on the corresponding sides. The liquid medicine input pipes 10.1 are connected to a liquid medicine input interface (not shown in the figure). The nozzles 10.2 in the middle air outlet 4.1 are vertically upward, and the nozzles 10.2 in the side air outlets 4.2 are arranged to tilt outward and upward.

[0030] The air outlet 4 of the air guide box 3 is provided with an air guide cover 11 with a clearance fit. The air guide cover 11 is connected to the air guide box 3 through spaced screws 12. The screws 12 on both sides of the air guide cover 11 and the screws 12 on both sides of the air guide box 3 are locked by nuts 13 respectively.

[0031] When the present invention is working, it is hung on the walking traction mechanism, and the liquid medicine input interface of the nozzle assembly 10 is connected to the liquid medicine input pipe, and then the fan 5 is driven to rotate by the power mechanism. The wind blown by the fan 5 passes through the annular air duct between the fan 5 and the air inlet cylinder 2, the guide air cavity 7 between the inner guide box 6 and the guide outlet air box 3 to the air outlet 1.4, and then is output to the top and both sides under the guidance of the upper guide plate 9 in the air outlet 1.4. The wind output from the air outlet 1.4 is fully mixed with the medicine mist sprayed by the nozzle assembly 10 in the effective space, further atomized and accelerated, and then evenly delivered upward to the branches and leaves of trees above both sides and directly above.

Claims

1. A high-range air-conveying vertical sprayer, characterized in that: The bottom frame includes a vertically arranged air inlet cylinder installed on the bottom frame, the upper end of the air inlet cylinder is connected to a guide outlet air box with openings at both ends, the lower port of the air inlet cylinder is communicated with the atmosphere, the upper port of the air inlet cylinder is sealed and connected to the lower port of the guide outlet air box, a coaxially arranged fan is installed in the air inlet cylinder, an annular air duct is formed between the fan and the air inlet cylinder, an inner guide box is arranged in the guide outlet air box, the inner guide box is a closed structure, a guide air cavity is formed between the inner guide box and the guide outlet air box, a plurality of spaced lower guide plates are connected between the lower part of the inner guide box and the guide outlet air box, the upper end opening of the guide outlet air box is an air outlet, upper guide plates spaced are installed in the air outlet, and a nozzle assembly with a nozzle facing upward is also installed at the air outlet; The outlet air guide box and the inner air guide box are both fan-shaped structures, the lower ends of the outlet air guide box and the inner air guide box are both circular, and the upper end surface of the outlet air guide box is higher than the upper end surface of the inner air guide box; The middle parts of the upper ends of the guide air box and the inner guide box are both horizontal planes, and both sides are inclined planes inclined outward and downward, so that the air outlets of the guide air box form a middle air outlet located in the middle and blowing air upwards, and side air outlets located on both sides and blowing air to both sides, the upper guide plates in the middle air outlet are arranged vertically, and the upper guide plates in the side air outlets are arranged inclined outwards respectively; The air outlet of the guide air box is a flat structure; The nozzle assembly includes a liquid medicine input pipe connected to the outer wall of the air outlet of the guide air box, and a plurality of nozzles arranged at intervals are respectively arranged on both sides of the air outlet of the guide air box, and the nozzles are connected to the liquid medicine input pipe on the corresponding side, and the liquid medicine input pipe is connected to the liquid medicine input interface; The nozzles in the middle air outlet are vertically upward, and the nozzles in the air outlets on both sides are arranged to be inclined outward and upward respectively; An air guide hood with a clearance fit is sleeved on the outer side of the air outlet of the guide air box, and the air guide hood is connected to the guide air box through screws arranged at intervals. The screws on both sides of the air guide hood and the screws on both sides of the guide air box are locked by nuts respectively. An air guide hood is provided at the air outlet so that the airflow supplied from around the air outlet is output upward along the gap between the air guide hood and the guide air box in the same direction as the airflow output from the guide air box.

2. A high-range air-conveying vertical sprayer according to claim 1, characterized in that: The fan includes a casing, end covers are installed at the upper and lower ends of the casing, a rotating shaft is connected between the end covers through bearings, the lower end of the rotating shaft extends out of the end cover located below and is connected to a fan blade, and a horizontally arranged driving shaft is also provided in the casing, one end of the driving shaft is transmission-connected to the rotating shaft, the other end of the driving shaft passes through the casing and extends outward to an air inlet cylinder, the extended end of the driving shaft is installed on the bottom frame through a bearing seat and is connected to a power mechanism, and the driving shaft, the casing and the air inlet cylinder are all sealed and rotatably assembled.

3. A high-range air-conveying vertical sprayer according to claim 1, characterized in that: A plurality of guide vanes arranged at intervals are connected between the casing of the fan and the air inlet cylinder.

4. A high-range air-conveying vertical sprayer according to claim 3, characterized in that: The guide vane is arranged obliquely toward one side of the rotation direction of the fan blade.

Citation Information

Patent Citations

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